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July 8, 2022 NHTSA CAMPAIGN NUMBER: 22V487000
A propane leak in the presence of an ignition source, can increase the risk of a fire.
NHTSA Campaign Number: 22V487
Manufacturer Forest River, Inc.
Components EQUIPMENT
Potential Number of Units Affected 172
Summary
Forest River, Inc. (Forest River
) is recalling certain 2021-2022 Dynamax Isata Class 3 and Class 5 motorhomes, 2021 Coachmen Sportscoach, 2020 Coachmen Pursuit, and 2017, 2020-2021 Coachmen Freelander motorhomes. The service valves on the LPG tanks may be improperly connected, which can cause a propane leak.
Remedy
Dealers will inspect and replace the service valves, as necessary, free of charge. Owner notification letters were mailed August 2, 2022. Owner may contact Forest River customer service at 1-574-262-3474 (Dynamax), 1-574-825-8212 (Sportscoach and Pursuit), and 1-574-825-8602 (Freelander). Forest River
’s number for this recall is 51-1533.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
RECALL 22V487 / 2022-371 REMEDY INSTRUCTIONS
Make(s): SEE BELOW Model(s): SEE BELOW Model Year(s): SEE BELOW | Repair Code: RC-026-01-00-004209 Allotted Time: .25 HRS. Inspection Code: RC-026-05-00-004208 Allotted Time: 1.50 HRS. |
Concern: SOME “RegO” BRAND SERVICE VALVES MAY NOT ALLOW A POL VALVE TO FULLY ENGAGE AND SEAT. THIS MAY ALLOW LPG LEAKAGE. | Photo(s) Required: YES, OF FAILED VALVE Prior Authorization Required: YES Part(s) Kit Number: SEE BELOW Part(s) Return: NO, DESTROY |
Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.
CERTAIN – 2017, 2020 & 2021 FREELANDER – FLC26RSC, FLC27QBC, FLC21RSC, FLC26DSC & FLC31MBF45
CERTAIN – 2019 – LEPRECHAUN – LPC280BHF
CERTAIN – 2020 – PURSUIT – PSA27XPSF
CERTAIN – 2021 – SPORTSCOACH – S1A365RB
CERTAIN – 2021 – ISATA – ISC24FWMCD, ISC24RWMCD, ISC28SSD, ISC28SSD4X4, ISC30FWD, ISC30FWD4X4, ISC34DSD & ISC34DSD4X4
CERTAIN – 2022 – ISATA – ISC24FWMCD
CERTAIN – 2021 – 2022 – ISATA – ISC24FWM & ISC24RWM
PLEASE REVIEW AND FOLLOW THE ATTACHED DOCUMENTS FROM REGO. THESE DOCUMENTS WILL HELP YOU INSPECT AND, IF NECESSARY, REMEDY THE LPG TANK ON THE ABOVE LISTED VEHICLES.
PERFORM THE INSPECTION.
IF A LEAK AT THE DESCRIBED LOCATION (BY REGO’S DOCUMENTS) IS DETECTED TO BE PRESENT, ENSURE TO CAPTURE THE LEAK USING LEAK DETECTOR OR BY USING A SOAP SOLUTION. PHOTOS OF THE BUBBLING SOLUTION(S) ARE REQUIRED.
ONLY AN INSPECTION OR REMEDY MAY BE CLAIMED AGAINST A VIN, NOT BOTH CODES.
PLEASE FILE ALL CLAIMS THROUGH FOREST RIVER DEALER CONNECT AS NORMAL.
PART NUMBERS:
F100342390 22V487 MANCHESTER TANK RECALL SERVICE VALVE ( 901C3 )
F100342391 22V487 MANCHESTER TANK RECALL SERVICE VALVE ( 901C5 )
This notice is sent to you in accordance with the requirements Motor Vehicle Safety Act. This notice is also sent in accordance with the requirements of the United States’ National Traffic and Motor Vehicle Safety Act. Forest River has decided that a defect, which relates to the motor vehicle safety, exists in certain 2017-2021 Coachmen Freelander, 2021 – 2022 Dynamax Class C, 2020 Coachmen Pursuit and 2021 Sportscoach Class A Motorhome recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
WHAT IS THE DEFECT/NONCOMPLIANCE?
Manchester Tank recently discovered that a small number of RegO service valves on recreational vehicle LPG tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection.
EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.
The thread depth of the POL outlet is less than specification, which could result in a leak of propane. This could result in a fire or explosion and serious personal injury, property damage, or both.
WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?
Forest River is notifying dealerships of the recall. You may have the recall corrected at any Forest River
dealership. Forest River
and Coachmen will provide all parts and labor free of charge to Consumers and Dealers. An authorized Forest River
dealer or service center will need to perform the remedy. The service valve on the container will need to be inspected for certain markings to determine if a replacement is needed and a replacemetn will be provided if necessary.It is preferable if you have your selling dealership perform the remedy. Forest River
completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.
WHAT SHOULD YOU DO?
Please contact your dealer immediately and request a service appointment to schedule the free remedy. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy. You may also visit www.forestriverinc.com for dealer locations.
HOW LONG WILL THE REMEDY PROCESS TAKE?
The estimated time of repair is 1.5 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.
WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?
If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.
Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address:
Freelander, Sportscoach and Pursuit Coachmen Attn: Warranty Manager PO Box 30 Middlebury, IN 46540 | Dynamax Forest River ![]() Attn: Warranty Manager 2745 Northland Dr. Elkhart, IN 46514 |
1000 Corporate Centre Drive ▪ Suite 300
Franklin, TN 37067 ▪ Phone: 615-370-3833
www.manchestertank.com
June 29, 2022
Dear Valued Customer,
We recently discovered that a small number of RegO service valves on recreational vehicle tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection. The included safety bulletin from RegO outlines the issue, details how to check for the issue and how to remedy the issue.
Manchester will assist in any way we can if a valve needs to be replaced. For further information, you may contact RegO at the address on the included document, or Frank Lane at frank.lane@mantank.com or Bob Mangas at bob.mangas@mantank.com or Jared Shutwell at jared.shutwell@mantank.com
Thank you,
Frank Lane
V-P Product Safety
Manchester Tank
Field Safety Advisory
RegO Model 901C Service Valves
06/27/2022
RegO has become aware of a potential issue with the female POL threads on a limited number of RegO model 901C3 and model 901C5 service valves. In some instances, the thread depth of the POL outlet is less than specification, which could result in a leak of propane. Potentially affected valves would have been installed in a limited number of Manchester Tank branded RV tanks dated 2021 and 2022. THIS COULD RESULT IN A FIRE OR EXPLOSION AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH.
Which Valves May Be Affected? The affected valves have manufacturing date codes between 02X21 and 02X22. The ‘X’ represents any letter between A through E, which denotes the week of the month the valve was assembled. The date code is marked on a wrench flat. Below is a key to reading the date codes marked on the wrench flat of the valve and their locations. (See Figure 1.)
Figure 1: Model Number and Date Code Examples
What Should Be Done? Contact a professional to locate the service valve on the container to inspect the model number and date code to determine whether the valve is in scope. If the date code does not fall within the specified range, no further action is required. If the date code falls within the specified range, then follow the instructions below, depending on whether anything is installed in the outlet of the valve and whether there is container pressure.
WARNING: FAILURE TO FOLLOW THESE STEPS AND REMOVE FROM SERVICE ANY CONTAINER THAT CONTAINS A LEAKING SERVICE VALVE COULD RESULT IN A FIRE OR EXPLOSION AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH.
WARNING: IF YOU ARE NOT A PROPERLY TRAINED LP-GAS PROFESSIONAL, DO NOT ATTEMPT ANY OF THE STEPS OUTLINED BELOW, OR TO OTHERWISE INSPECT, TEST OR ALTER THE SERVICE VALVE ASSEMBLY. ATTEMPTING TO DO SO WITHOUT THE PROPER TRAINING COULD RESULT IN A FIRE OR EXPLOSION, AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH.
- If nothing is installed in the outlet of the valve:
a. Use the supplied go/no-go gauge POL nut to determine if the threads are the proper depth. (See Figure 2.) If the threads are not the proper depth, securely close the valve, remove the container from service, and replace the valve. Do not use the container without first replacing the valve.
Figure 2: Go/No Go Gauge POL Nut – Groove Cut Through Roll Stamp Information
b. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3.)
i. Apply 50-100 psi air pressure back towards the outlet of the valve;
ii. Use a leak detection solution to determine if this connection is leak tight;
iii. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. Do not use the container without first replacing the valve.
- If a POL connector is installed in the outlet of the valve and there is no container pressure:
a. Remove the POL connector from the outlet of the service valve and use the supplied go/no-go gauge POL nut to determine if the service valve threads are the proper depth. (See Figure 2).
i. If the threads are the proper depth, no further action is required.
ii. If the threads are not the proper depth, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance.
b. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3)
i. Apply 50-100 psi air pressure back towards the outlet of the valve;
ii. Use a leak detection solution to determine if this connection is leak tight;
iii. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance.
- If a POL connector is installed in the outlet of the valve and there is propane pressure in the container:
a. If the service valve is open (and the entire propane system is pressurized), use a leak detection solution at the valve outlet connection.
i. If no leaks are observed, no further action required.
ii. If a leak is observed at this valve outlet connection and tightening the connection does not stop the leak, close the service valve and contact your OEM, distributor, or dealer for further guidance.
b. If the service valve is closed:
i. Remove the POL connector from the outlet of the service valve and use the supplied go/no-go gauge POL nut to determine if the service valve threads are the proper depth. (See Figure 2 above.)
1. If the threads are the proper depth, no further action is required.
2. If the threads are not the proper depth, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance.
ii. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3 above.)
1. Apply 50-100 psi air pressure back towards the outlet of the valve;
2. Use a leak detection solution to determine if this connection is leak tight;
3. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance.
Should you have any questions, please contact your OEM supplier, distributor, dealer or RegO customer service at 336-449-7707 or regolpgnh3@regoproducts.com. Sincerely,
Thom Hegman
Technical Advisor
100 RegO Drive, Elon, NC 27244 USA
Chronology :
On 6/30/2022, Forest River’s Manufacturing Plant received an email containing a Field Advisory from Manchester Tank. On the same day the information was forwarded to Forest Rivers Office of Corporate Compliance whom reached out to Manchester Tank to obtain purchasing records.
On July 1, 2022 through July 7, 2022, Forest River’s Office of Corporate Compliance worked with each manufacturing plant to determine the scope of vehicles that could contain this service valve from Manchester Tanks On July 8, 2022, Forest River
notified the Corporate Recall Committee and it was decided due to the safety risk a recall would be filed a recall with NHTSA and Transport Canada
A- 1 On July 11, 2022, during further investigation, OCC learned that the Galleria, Beyond and NOVA Class B Recreational Vehicles do not use the POL valve. Rather, they utilize a solenoid valve. The Galleria, Beyond and NOVA
are excused from the scope of the recall.
The same day, Manchester provided purchasing records to OCC. Using the purchasing records from Manchester, OCC identified additional vehicles by using the purchase orders for Parts & Service that are tied to specific VINs. These are reflected in our Amendment filing. The additional vehicles are Pursuit, SportsCoach, and Freelander. Leprechaun was added in Canada only.
A-2 On July 14, 2022, amended to reflect remedy update and contact update.
22E058 – Propane Leak May Cause Fire – RegO Propane Service Valves
22E058 – Propane Leak May Cause Fire – RegO Propane Service Valves
7 Affected Products
Vehicles
MAKE | MODEL | YEAR |
COACHMEN | FREELANDER | 2017, 2020-2021 |
COACHMEN | PURSUIT | 2020 |
COACHMEN | SPORTSCOACH | 2021 |
DYNAMAX | ISATA | 2021-2022 |
13 Associated Documents
Recall 573 Report – 7/15/2022
RCLRPT-22V487-6368.PDF 218.108KB
Miscellaneous Document – Manchester Tank Notice
RMISC-22V487-4845.pdf 3215.371KB
Recall Acknowledgement
RCAK-22V487-6816.pdf 645.928KB
Recall 573 Report – 7/15/2022
RCLRPT-22V487-5006.PDF 218.042KB
Recall 573 Report
RCLRPT-22V487-2915.PDF 215.292KB
Manufacturer Notices(to Dealers,etc)
Remedy Instructions and TSB
RCRIT-22V487-5083.pdf 122.682KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V487-5983.pdf 174.601KB
Remedy Instructions and TSB
RCRIT-22V487-5490.pdf 223.971KB
Remedy Instructions and TSB
RCRIT-22V487-8317.pdf 829.83KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V487-8892.PDF 211.122KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V487-0532.PDF 211.227KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V487-5453.PDF 211.305KB
Latest Recalls Documents
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SEOCONTENT-START
1000 Corporate Centre Drive ▪ Suite 300 Franklin, TN 37067 ▪ Phone: 615-370-3833 www.manchestertank.com June 29, 2022 Dear Valued Customer, We recently discovered that a small number of RegO service valves on recreational vehicle tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection. The included safety bulletin from RegO outlines the issue, details how to check for the issue and how to remedy the issue. Manchester will assist in any way we can if a valve needs to be replaced. For further information, you may contact RegO at the address on the included document, or Frank Lane at frank.lane@mantank.com or Bob Mangas at bob.mangas@mantank.com or Jared Shutwell at jared.shutwell@mantank.com Thank you, Frank Lane V-P Product Safety Manchester Tank Field Safety Advisory RegO Model 901C Service Valves 06/27/2022 RegO has become aware of a potential issue with the female POL threads on a limited number of RegO model 901C3 and model 901C5 service valves. In some instances, the thread depth of the POL outlet is less than specification, which could result in a leak of propane. Potentially affected valves would have been installed in a limited number of Manchester Tank branded RV tanks dated 2021 and 2022. THIS COULD RESULT IN A FIRE OR EXPLOSION AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. Which Valves May Be Affected? The affected valves have manufacturing date codes between 02X21 and 02X22. The ‘X’ represents any letter between A through E, which denotes the week of the month the valve was assembled. The date code is marked on a wrench flat. Below is a key to reading the date codes marked on the wrench flat of the valve and their locations. (See Figure 1.) Figure 1: Model Number and Date Code Examples What Should Be Done? Contact a professional to locate the service valve on the container to inspect the model number and date code to determine whether the valve is in scope. If the date Date Code and Model Number Location (Flats) Valve Outlet Connection (POL Threads) code does not fall within the specified range, no further action is required. If the date code falls within the specified range, then follow the instructions below, depending on whether anything is installed in the outlet of the valve and whether there is container pressure. WARNING: FAILURE TO FOLLOW THESE STEPS AND REMOVE FROM SERVICE ANY CONTAINER THAT CONTAINS A LEAKING SERVICE VALVE COULD RESULT IN A FIRE OR EXPLOSION AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. WARNING: IF YOU ARE NOT A PROPERLY TRAINED LP-GAS PROFESSIONAL, DO NOT ATTEMPT ANY OF THE STEPS OUTLINED BELOW, OR TO OTHERWISE INSPECT, TEST OR ALTER THE SERVICE VALVE ASSEMBLY. ATTEMPTING TO DO SO WITHOUT THE PROPER TRAINING COULD RESULT IN A FIRE OR EXPLOSION, AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. 1. If nothing is installed in the outlet of the valve: a. Use the supplied go/no-go gauge POL nut to determine if the threads are the proper depth. (See Figure 2.) If the threads are not the proper depth, securely close the valve, remove the container from service, and replace the valve. Do not use the container without first replacing the valve. Figure 2: Go/No Go Gauge POL Nut – Groove Cut Through Roll Stamp Information Go/No Go gauge Finger Tight No Visible Groove = Good Part Go/No Go gauge Finger Tight = Needs Replacement Visible Groove = Bad Part b. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3.) i. Apply 50-100 psi air pressure back towards the outlet of the valve; ii. Use a leak detection solution to determine if this connection is leak tight; iii. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. Do not use the container without first replacing the valve. Figure 3: POL Connector for Air Test 2. If a POL connector is installed in the outlet of the valve and there is no container pressure: a. Remove the POL connector from the outlet of the service valve and use the supplied go/no-go gauge POL nut to determine if the service valve threads are the proper depth. (See Figure 2). i. If the threads are the proper depth, no further action is required. ii. If the threads are not the proper depth, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. b. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3) i. Apply 50-100 psi air pressure back towards the outlet of the valve; ii. Use a leak detection solution to determine if this connection is leak tight; iii. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. POL connector POL threads POL connector ¼” NPT threads 3. If a POL connector is installed in the outlet of the valve and there is propane pressure in the container: a. If the service valve is open (and the entire propane system is pressurized), use a leak detection solution at the valve outlet connection. i. If no leaks are observed, no further action required. ii. If a leak is observed at this valve outlet connection and tightening the connection does not stop the leak, close the service valve and contact your OEM, distributor, or dealer for further guidance. b. If the service valve is closed: i. Remove the POL connector from the outlet of the service valve and use the supplied go/no-go gauge POL nut to determine if the service valve threads are the proper depth. (See Figure 2 above.) 1. If the threads are the proper depth, no further action is required. 2. If the threads are not the proper depth, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. ii. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3 above.) 1. Apply 50-100 psi air pressure back towards the outlet of the valve; 2. Use a leak detection solution to determine if this connection is leak tight; 3. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. Should you have any questions, please contact your OEM supplier, distributor, dealer or RegO customer service at 336-449-7707 or regolpgnh3@regoproducts.com. Sincerely, Thom Hegman Technical Advisor 100 RegO Drive, Elon, NC 27244 USA
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Field Safety Advisory RegO Model 901C Service Valves 06/27/2022 RegO has become aware of a potential issue with the female POL threads on a limited number of RegO model 901C3 and model 901C5 service valves. In some instances, the thread depth of the POL outlet is less than specification, which could result in a leak of propane. Potentially affected valves would have been installed in a limited number of Manchester Tank branded RV tanks dated 2021 and 2022. THIS COULD RESULT IN A FIRE OR EXPLOSION AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. Which Valves May Be Affected? The affected valves have manufacturing date codes between 02X21 and 02X22. The ‘X’ represents any letter between A through E, which denotes the week of the month the valve was assembled. The date code is marked on a wrench flat. Below is a key to reading the date codes marked on the wrench flat of the valve and their locations. (See Figure 1.) Valve Outlet Connection (POL Threads) Date Code and Model Number Location (Flats) Figure 1: Model Number and Date Code Examples What Should Be Done? Contact a professional to locate the service valve on the container to inspect the model number and date code to determine whether the valve is in scope. If the date code does not fall within the specified range, no further action is required. If the date code falls within the specified range, then follow the instructions below, depending on whether anything is installed in the outlet of the valve and whether there is container pressure. WARNING: FAILURE TO FOLLOW THESE STEPS AND REMOVE FROM SERVICE ANY CONTAINER THAT CONTAINS A LEAKING SERVICE VALVE COULD RESULT IN A FIRE OR EXPLOSION AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. WARNING: IF YOU ARE NOT A PROPERLY TRAINED LP-GAS PROFESSIONAL, DO NOT ATTEMPT ANY OF THE STEPS OUTLINED BELOW, OR TO OTHERWISE INSPECT, TEST OR ALTER THE SERVICE VALVE ASSEMBLY. ATTEMPTING TO DO SO WITHOUT THE PROPER TRAINING COULD RESULT IN A FIRE OR EXPLOSION, AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. 1. If nothing is installed in the outlet of the valve: a. Use the supplied go/no-go gauge POL nut to determine if the threads are the proper depth. (See Figure 2.) If the threads are not the proper depth, securely close the valve, remove the container from service, and replace the valve. Do not use the container without first replacing the valve. Figure 2: Go/No Go Gauge POL Nut – Groove Cut Through Roll Stamp Information Go/No Go gauge Finger Tight No Visible Groove = Good Part Go/No Go gauge Finger Tight = Needs Replacement b. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3.) i. Apply 50-100 psi air pressure back towards the outlet of the valve; ii. Use a leak detection solution to determine if this connection is leak tight; iii. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. Do not use the container without first replacing the valve. POL connector POL threads POL connector ¼” NPT threads Figure 3: POL Connector for Air Test 2. If a POL connector is installed in the outlet of the valve and there is no container pressure: a. Remove the POL connector from the outlet of the service valve and use the supplied go/no-go gauge POL nut to determine if the service valve threads are the proper depth. (See Figure 2). i. If the threads are the proper depth, no further action is required. ii. If the threads are not the proper depth, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. b. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3) i. Apply 50-100 psi air pressure back towards the outlet of the valve; ii. Use a leak detection solution to determine if this connection is leak tight; iii. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. 3. If a POL connector is installed in the outlet of the valve and there is propane pressure in the container: a. If the service valve is open (and the entire propane system is pressurized), use a leak detection solution at the valve outlet connection. i. If no leaks are observed, no further action required. ii. If a leak is observed at this valve outlet connection and tightening the connection does not stop the leak, close the service valve and contact your OEM, distributor, or dealer for further guidance. b. If the service valve is closed: i. Remove the POL connector from the outlet of the service valve and use the supplied go/no-go gauge POL nut to determine if the service valve threads are the proper depth. (See Figure 2 above.) 1. If the threads are the proper depth, no further action is required. 2. If the threads are not the proper depth, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. ii. Alternatively, close the service valve and attach a POL connector to the service valve outlet with an air fitting installed on the ¼” NPT threads. (See Figure 3 above.) 1. Apply 50-100 psi air pressure back towards the outlet of the valve; 2. Use a leak detection solution to determine if this connection is leak tight; 3. If the connection is not leak-tight, securely close the valve, remove the container from service, and contact your OEM, distributor, or dealer for further guidance. Should you have any questions, please contact your OEM supplier, distributor, dealer or RegO customer service at 336-449-7707 or regolpgnh3@regoproducts.com. Sincerely, Thom Hegman Technical Advisor 100 RegO Drive, Elon, NC 27244 USA
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Inspection Procedure for Vehicles in Service with Propane in the Propane Tank RegO Model 901C Service Valves 07/12/2022 WARNING: FAILURE TO FOLLOW THESE STEPS AND REMOVE FROM SERVICE ANY CONTAINER THAT CONTAINS A LEAKING SERVICE VALVE COULD RESULT IN A FIRE OR EXPLOSION AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. WARNING: IF YOU ARE NOT A PROPERLY TRAINED LP-GAS PROFESSIONAL, DO NOT ATTEMPT ANY OF THE STEPS OUTLINED BELOW, OR TO OTHERWISE INSPECT, TEST OR ALTER THE SERVICE VALVE ASSEMBLY. ATTEMPTING TO DO SO WITHOUT THE PROPER TRAINING COULD RESULT IN A FIRE OR EXPLOSION, AND SERIOUS PERSONAL INJURY, PROPERTY DAMAGE, OR BOTH. What Should Be Done? Contact a professional to locate the service valve on the container to inspect the model number and date code to determine whether the valve is in scope (reference “Field Safety Advisory – RegO Model 901C Service Valves”). If the date code does not fall within the specified range, no further action is required. If the date code falls within the specified range, then follow the instructions below. 1. If the service valve is open (and the entire propane system is pressurized), apply a leak detection solution at the valve outlet connection. a. If no leaks are observed, no further action required. b. If a leak is observed at this valve outlet connection and tightening the connection does not stop the leak, close the service valve and contact your OEM, distributor, or dealer for further guidance. 2. If the service valve is closed with propane in the propane tank, apply a leak detection solution at the valve outlet connection and open the service valve: a. If no leaks are observed, no further action required. b. If a leak is observed at this valve outlet connection and tightening the connection does not stop the leak, close the service valve and contact your OEM, distributor, or dealer for further guidance. Should you have any questions, please contact your OEM supplier, distributor or dealer. Sincerely, Thom Hegman Technical Advisor 100 RegO Drive, Elon, NC 27244 USA
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Page 1 of 1 RECALL 22V487 / 2022-371 REMEDY INSTRUCTIONS Make(s): SEE BELOW Model(s): SEE BELOW Model Year(s): SEE BELOW Concern: SOME “RegO” BRAND SERVICE VALVES MAY NOT ALLOW A POL VALVE TO FULLY ENGAGE AND SEAT. THIS MAY ALLOW LPG LEAKAGE. Repair Code: RC-026-01-00-004209 Allotted Time: .25 HRS. Inspection Code: RC-026-05-00-004208 Allotted Time: 1.50 HRS. Photo(s) Required: YES, OF FAILED VALVE Prior Authorization Required: YES Part(s) Kit Number: SEE BELOW Part(s) Return: NO, DESTROY Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death. CERTAIN – 2017, 2020 & 2021 FREELANDER – FLC26RSC, FLC27QBC, FLC21RSC, FLC26DSC & FLC31MBF45 CERTAIN – 2019 – LEPRECHAUN – LPC280BHF CERTAIN – 2020 – PURSUIT – PSA27XPSF CERTAIN – 2021 – SPORTSCOACH – S1A365RB CERTAIN – 2021 – ISATA – ISC24FWMCD, ISC24RWMCD, ISC28SSD, ISC28SSD4X4, ISC30FWD, ISC30FWD4X4, ISC34DSD & ISC34DSD4X4 CERTAIN – 2022 – ISATA – ISC24FWMCD CERTAIN – 2021 – 2022 – ISATA – ISC24FWM & ISC24RWM PLEASE REVIEW AND FOLLOW THE ATTACHED DOCUMENTS FROM REGO. THESE DOCUMENTS WILL HELP YOU INSPECT AND, IF NECESSARY, REMEDY THE LPG TANK ON THE ABOVE LISTED VEHICLES. PERFORM THE INSPECTION. IF A LEAK AT THE DESCRIBED LOCATION (BY REGO’S DOCUMENTS) IS DETECTED TO BE PRESENT, ENSURE TO CAPTURE THE LEAK USING LEAK DETECTOR OR BY USING A SOAP SOLUTION. PHOTOS OF THE BUBBLING SOLUTION(S) ARE REQUIRED. ONLY AN INSPECTION OR REMEDY MAY BE CLAIMED AGAINST A VIN, NOT BOTH CODES. PLEASE FILE ALL CLAIMS THROUGH FOREST RIVER DEALER CONNECT AS NORMAL. PART NUMBERS: F100342390 22V487 MANCHESTER TANK RECALL SERVICE VALVE ( 901C3 ) F100342391 22V487 MANCHESTER TANK RECALL SERVICE VALVE ( 901C5 )
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IMPORTANT SAFETY RECALL Page 1 of 2 August 2022 This Notice applies to your vehicle VIN listed above. Dear Forest River Customer: This notice is sent to you in accordance with the requirements Motor Vehicle Safety Act. This notice is also sent in accordance with the requirements of the United States’ National Traffic and Motor Vehicle Safety Act. Forest River has decided that a defect, which relates to the motor vehicle safety, exists in certain 2017-2021 Coachmen Freelander, 2021 – 2022 Dynamax Class C, 2020 Coachmen Pursuit and 2021 Sportscoach Class A Motorhome recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. WHAT IS THE DEFECT/NONCOMPLIANCE? Manchester Tank recently discovered that a small number of RegO service valves on recreational vehicle LPG tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection. EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL. The thread depth of the POL outlet is less than specification, which could result in a leak of propane. This could result in a fire or explosion and serious personal injury, property damage, or both. WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO? Forest River is notifying dealerships of the recall. You may have the recall corrected at any Forest River dealership. Forest River and Coachmen will provide all parts and labor free of charge to Consumers and Dealers. An authorized Forest River dealer or service center will need to perform the remedy. The service valve on the container will need to be inspected for certain markings to determine if a replacement is needed and a replacemetn will be provided if necessary.It is preferable if you have your selling dealership perform the remedy. Forest River completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number. WHAT SHOULD YOU DO? Please contact your dealer immediately and request a service appointment to schedule the free remedy. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy. You may also visit www.forestriverinc.com for dealer locations. HOW LONG WILL THE REMEDY PROCESS TAKE? The estimated time of repair is 1.5 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule. WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION? If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized. Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address: Freelander, Sportscoach and Pursuit Dynamax Coachmen Forest River Inc. Attn: Warranty Manager Attn. Warranty Manager PO Box 30 2745 Northland Dr. Middlebury, IN 46540 Elkhart, IN 46514 DEPARTMENT OF COMPLIANCE VEHICLE SAFETY AND RECALL MANAGEMENT BUILDING 11 423 N MAIN ST MIDDLEBURY, INDIANA 46540-9218 NHTSA RECALL: 22V487 FR ID: 51-1533 <> <> <
> <>, <> <> O Integrity O Safety O Quality O Customer Service IMPORTANT SAFETY RECALL Page 2 of 2 WHAT IF YOU NO LONGER OWN THIS VEHICLE? If you no longer own this vehicle and have the address for the current owner, please forward this letter to the new owner within 10 working days after the day in which the notice is received. You have received this letter because government regulations require that a notification is sent to the last known owner of record. Our records indicate that you are the current owner. PLEASE NOTE: FEDERAL LAW REQUIRES THAT ANY VEHICLE LESSOR RECEIVING THIS RECALL NOTICE MUST FORWARD A COPY OF THIS NOTICE TO THE LESSEE WITHIN TEN DAYS. MAY FOREST RIVER ASSIST YOU FURTHER? If you have difficulties getting your vehicle repaired, please contact your Forest River Representative listed below: CONTACT PHONE DYNAMAX CUSTOMER SERVICE (574) 264-3474 SPORTSCOACH AND PURSUIT CUSTOMER SERVICE (574) 825-8212 LEPRECHAUN AND FREELANDER CUSTOMER SERVICE (574) 825-8602 If you are still having difficulty getting your vehicle repaired in a reasonable amount of time or without charge, you may write to the following address: For US Owners Please Contact: Administrator National Highway Traffic Safety Administration 1200 New Jersey Ave, S.E. Washington, D.C. 20590 Or you may call the toll free Vehicle Safety Hotline at 1-888-327-4236 or (TTY: 1-800-424-9153). Or visit www.safercar.gov and search; Recall ID: 22V487 Sincerely, Forest River Inc. Office of Corporate Compliance**************************************************************************************************************IMPORTANT SAFETY RECALL Page 1 of 2 August 2022 Pursuant to USC49CFR §577.13 – Notification to Dealerships and Distributors – Paragraph B “It is a violation of Federal Law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. Substantial civil penalties apply to violations of this law.” –Forest River motorized and towable products are contained in this section- CANADA: Pursuant to the Canadian Motor Vehicle Safety Act, section 5 Companies who sell new non-complying vehicles may be in violation of the Motor Vehicle Safety Act. Substantial penalties apply to violations of this law. This notice is being sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Forest River has decided that a safety defect exists in certain 2017-2021 Coachmen Freelander, 2021 – 2022 Dynamax Class C, 2020 Coachmen Pursuit and 2021 Sportscoach Class A Motorhome recreational vehicles. Forest River is recalling the defect model(s) to ensure the safety of our future retail consumers and your dealership. Forest River apologizes for any inconvenience this action may cause your dealership; however, safety continued satisfaction and our commitment to building great products are of the utmost importance to Forest River. The identified VIN referenced in the attached document(s). The designated Date range of production is Coachmen Freelander Class C Motorhomes 08/16/2016 – 10/13/2020 Coachmen Pursuit Class A Motorhomes 11/12/2019 – 1/31/2020 Coachmen Sportscoach Class A Motorhome 3/9/2021 – 3/9/2021 Dynamax Isata Class C Motorhomes 3/5/2021 – 10/29/2021 WHAT IS THE DEFECT/NONCOMPLIANCE? Manchester Tank recently discovered that a small number of RegO service valves on recreational vehicle LPG tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection. EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL. The thread depth of the POL outlet is less than specification, which could result in a leak of propane. This could result in a fire or explosion and serious personal injury, property damage, or both. SERVICE PROCEDURE: Dealership Service Department procedures for addressing this recall can be found on Dealer Connect Prior Authorization is required. If a leak at the described location (by rego’s documents) is detected to be present, ensure to capture the leak using leak detector or by using a soap solution. Photos of the bubbling solution(s) are required. Pictures of the remedy are a condition of payment in which must be provided with a claim against the repair code(s). WHAT IS THE PART NUMBER OF THE REMEDY KIT? Please contact your Dynamax or Coachmen representative to place the order for the replacement valve. F100342390 22V487 MANCHESTER TANK RECALL SERVICE VALVE ( 901C3 ) F100342391 22V487 MANCHESTER TANK RECALL SERVICE VALVE ( 901C5 ) No part return is needed. DEALER REPAIR CODES: Dealer Connect DEPARTMENT OF COMPLIANCE VEHICLE SAFETY AND RECALL MANAGEMENT BUILDING 11 423 N MAIN ST MIDDLEBURY, INDIANA 46540-9218 NHTSA RECALL: 22V487 FR ID: 51-1533 <> < > <>, <> <> O Integrity O Safety O Quality O Customer Service IMPORTANT SAFETY RECALL Page 2 of 2 UNITED STATES CANADA REPAIR CODE DESCRIPTION ALLOWABLE HOUR(S) 22V487 2022-371 RC-026-05-00-004208 INSPECTION ONLY .25 HRS. 22V487 2022-371 RC-026-01-00-004209 INSPECTION AND REPLACEMENT 1.5 HRS HELPFUL CONTACT INFORMATION: CONTACT PHONE DYNAMAX CUSTOMER SERVICE (574) 264-3474 SPORTSCOACH AND PURSUIT CUSTOMER SERVICE (574) 825-8212 LEPRECHAUN AND FREELANDER CUSTOMER SERVICE (574) 825-8602 The Recall shall be considered the utmost priority to remedy the 2017-2021 Coachmen Freelander, 2021 – 2022 Dynamax Class C, 2020 Coachmen Pursuit and 2021 Sportscoach Class A Motorhome recreational vehicles in question. The retail consumer shall not be charged any amount of monies for remedy to their 2017-2021 Coachmen Freelander, 2021 – 2022 Dynamax Class C, 2020 Coachmen Pursuit and 2021 Sportscoach Class A Motorhome recreational vehicles listed under this Recall. If your dealership has already performed the remedy to 2017-2021 Coachmen Freelander, 2021 – 2022 Dynamax Class C, 2020 Coachmen Pursuit and 2021 Sportscoach Class A Motorhome recreational vehicles, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s). If the remedy needs to be performed on an out of warranty 2017-2021 Coachmen Freelander, 2021 – 2022 Dynamax Class C, 2020 Coachmen Pursuit and 2021 Sportscoach Class A Motorhome recreational vehicles, in which the VIN falls under as stated in the identified VIN listing, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s). Notice: In no manner shall a Forest River Product Owner or Coachmen Product Owner be charged any fee(s) for scheduling, conduction or completion of the recall. Additionally, all dealership(s) that are Forest River and/or Coachmen dealership(s) are Federally Mandated to perform the recall once presented with this recall whether by the Owner or Dealership receipt of this letter, without denial of service to the Owner. Lastly, denial of a remedy for this recall is a Federal Violation punishable by law resulting substantial fines and/or civil penalties. Federal Regulation requires that any lessor receiving this Recall must forward a copy of this notice to the lessee within ten days. If your dealership no longer owns this vehicle, please inform the Warranty Manager of the product listed above of the change of ownership. Sincerely, Forest River, Inc. LLC Office of Corporate Compliance**************************************************************************************************************OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-487 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Forest River, Inc. Submission Date : JUL 15, 2022 NHTSA Recall No. : 22V-487 Manufacturer Recall No. : 51-1533 Manufacturer Information : Manufacturer Name : Forest River, Inc. Address : 55470 CR 1 P.O. Box 3030 Elkhart IN 46515-3030 Company phone : 1-800-348-7440 Population : Number of potentially involved : 172 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Forest River Inc. Dynamax Isata 3 & 5 Class C Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2021 ISC24FWM ISATA 77 2021 ISC24RWM ISATA 16 2021 ISC28SSD ISATA 1 2021 ISC28SSD4X4 ISATA 13 2021 ISC30FWD ISATA 4 2021 ISC30FWD4X4 ISATA 17 2021 ISC34DSD ISATA 2 2021 ISC34DSD4X4 ISATA 5 2022 ISC24FWM ISATA 23 2022 ISC24RWM ISATA 6 Grand Total 164 Production Dates : MAR 05, 2021 – OCT 29, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-487 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2021-2021 Coachmen Sportscoach Class A Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2021 S1A365RB SPORTSCOACH1 Production Dates : MAR 09, 2021 – MAR 09, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 3 : 2020-2020 Coachmen Pursuit Class A Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2020 PSA27XPSF PURSUIT 2 Grand Total 2 Production Dates : NOV 12, 2019 – JAN 31, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2017-2021 Coachmen Freelander Class C Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2017 FLC26RSC FREELANDER 1 2017 FLC27QBC FREELANDER 1 2020 FLC21RSC FREELANDER 1 2020 FLC26DSC FREELANDER 1 2021 FLC31MBF45 FREELANDER 1 Grand Total 5 Production Dates : AUG 16, 2016 – OCT 13, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-487 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : Manchester recently discovered that a small number of RegO service valves on recreational vehicle tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The thread depth of the POL outlet is less than specification, which could result in a leak of propane. This could result in a fire or explosion and serious personal injury, property damage, or both. Description of the Cause : Unknown Identification of Any Warning that can Occur : Unknown Involved Components : Component Name 1 : LPG Safety Valve Component Description : LPG Safety Valve Component Part Number : See Notice from Manchester Tank/REGO Supplier Identification : Component Manufacturer Name : REGO Address : 100 RegO Dr. Elon North Carolina 27244 Country : United States Chronology : On 6/30/2022, Forest River’s Manufacturing Plant received an email containing a Field Advisory from Manchester Tank. On the same day the information was forwarded to Forest Rivers Office of Corporate Compliance whom reached out to Manchester Tank to obtain purchasing records. On July 1, 2022 through July 7, 2022, Forest River’s Office of Corporate Compliance worked with each manufacturing plant to determine the scope of vehicles that could contain this service valve from Manchester Part 573 Safety Recall Report 22V-487 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Tanks On July 8, 2022, Forest River notified the Corporate Recall Committee and it was decided due to the safety risk a recall would be filed a recall with NHTSA and Transport Canada A- 1 On July 11, 2022, during further investigation, OCC learned that the Galleria, Beyond and NOVA Class B Recreational Vehicles do not use the POL valve. Rather, they utilize a solenoid valve. The Galleria, Beyond and NOVA are excused from the scope of the recall. The same day, Manchester provided purchasing records to OCC. Using the purchasing records from Manchester, OCC identified additional vehicles by using the purchase orders for Parts & Service that are tied to specific VINs. These are reflected in our Amendment filing. The additional vehicles are Pursuit, SportsCoach, and Freelander. Leprechaun was added in Canada only. A-2 On July 14, 2022, amended to reflect remedy update and contact update. Part 573 Safety Recall Report 22V-487 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Forest River and Coachmen will provide all parts and labor free of charge to Consumers and Dealers. An authorized Forest River dealer will need to perform the remedy. The service valve on the container will need to be inspected for certain markings to determine if a replacement is needed. If a replacement is needed A-1 please follow the remedy instructions to obtain a new valve and replace the recalled valve. given by Manchester Tank/ REGO to obtain and replace the valve. What is the Forest River/Coachmen Customer Service Phone Number? Coachmen Class B Beyond, Galleria, Nova (574) 825-6319 or (574) 825-6225 Dynamax (574) 262-3474 Sportscoach and Pursuit (574) 825-8212 Leprechaun & Freelander (574) 825-8602 If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized. Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address: Leprechaun, Freelander, Sportscoach and Pursuit Dynamax Forest River, Inc. Forest River Inc. Attn: Warranty Manager Attn. Warranty Manager PO Box 30 2745 Northland Dr. Middlebury, IN 46540 Elkhart, IN 46514 How Remedy Component Differs from Recalled Component : Unknown Manchester Tank – (615) 370-3833 1000 Corporate Centre Drive Suite 300 Franklyn, TN 37067 See Notice from Manchester Tank/REGO Identify How/When Recall Condition was Corrected in Production : According to the notice received from Manchester Tanks: “The affected valves have manufacturing date codes between 02X21 and 02X22. The ‘X’ represents any letter between A through E, which denotes the week of the month the valve was assembled.” Recall Schedule : Part 573 Safety Recall Report 22V-487 Page 6 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Recall Schedule : Forest River has the utmost urgency in our recalls. Forest River will send suspected VIN numbers to our third party vendor that is licensed to pull data on the current owner of the vehicles (as needed) once a formal NHTSA I.D. is provided. Forest River intends on pushing the mailing out as soon as NHTSA provides any correction(s) and an Acknowledgement Letter. Planned Dealer Notification Date : AUG 17, 2022 – AUG 17, 2022 Planned Owner Notification Date : AUG 17, 2022 – AUG 17, 2022 * NR – Not Reported**************************************************************************************************************OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-487 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Forest River, Inc. Submission Date : JUL 15, 2022 NHTSA Recall No. : 22V-487 Manufacturer Recall No. : 51-1533 Manufacturer Information : Manufacturer Name : Forest River, Inc. Address : 55470 CR 1 P.O. Box 3030 Elkhart IN 46515-3030 Company phone : 1-800-348-7440 Population : Number of potentially involved : 172 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Forest River Inc. Dynamax Isata 3 & 5 Class C Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2021 ISC24FWM ISATA 77 2021 ISC24RWM ISATA 16 2021 ISC28SSD ISATA 1 2021 ISC28SSD4X4 ISATA 13 2021 ISC30FWD ISATA 4 2021 ISC30FWD4X4 ISATA 17 2021 ISC34DSD ISATA 2 2021 ISC34DSD4X4 ISATA 5 2022 ISC24FWM ISATA 23 2022 ISC24RWM ISATA 6 Grand Total 164 Production Dates : MAR 05, 2021 – OCT 29, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-487 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2017-2021 Coachmen Freelander Class C Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2017 FLC26RSC FREELANDER 1 2017 FLC27QBC FREELANDER 1 2020 FLC21RSC FREELANDER 1 2020 FLC26DSC FREELANDER 1 2021 FLC31MBF45 FREELANDER 1 Grand Total 5 Production Dates : AUG 16, 2016 – OCT 13, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 3 : 2020-2020 Coachmen Pursuit Class A Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2020 PSA27XPSF PURSUIT 2 Grand Total 2 Production Dates : NOV 12, 2019 – JAN 31, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2021-2021 Coachmen Sportscoach Class A Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. 2021 S1A365RB SPORTSCOACH1 Production Dates : MAR 09, 2021 – MAR 09, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-487 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : Manchester recently discovered that a small number of RegO service valves on recreational vehicle tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The thread depth of the POL outlet is less than specification, which could result in a leak of propane. This could result in a fire or explosion and serious personal injury, property damage, or both. Description of the Cause : Unknown Identification of Any Warning that can Occur : Unknown Involved Components : Component Name 1 : LPG Safety Valve Component Description : LPG Safety Valve Component Part Number : See Notice from Manchester Tank/REGO Supplier Identification : Component Manufacturer Name : REGO Address : 100 RegO Dr. Elon North Carolina 27244 Country : United States Chronology : On 6/30/2022, Forest River’s Manufacturing Plant received an email containing a Field Advisory from Manchester Tank. On the same day the information was forwarded to Forest Rivers Office of Corporate Compliance whom reached out to Manchester Tank to obtain purchasing records. On July 1, 2022 through July 7, 2022, Forest River’s Office of Corporate Compliance worked with each manufacturing plant to determine the scope of vehicles that could contain this service valve from Manchester Part 573 Safety Recall Report 22V-487 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Tanks On July 8, 2022, Forest River notified the Corporate Recall Committee and it was decided due to the safety risk a recall would be filed a recall with NHTSA and Transport Canada A- 1 On July 11, 2022, during further investigation, OCC learned that the Galleria, Beyond and NOVA Class B Recreational Vehicles do not use the POL valve. Rather, they utilize a solenoid valve. The Galleria, Beyond and NOVA are excused from the scope of the recall. The same day, Manchester provided purchasing records to OCC. Using the purchasing records from Manchester, OCC identified additional vehicles by using the purchase orders for Parts & Service that are tied to specific VINs. These are reflected in our Amendment filing. The additional vehicles are Pursuit, SportsCoach, and Freelander. Leprechaun was added in Canada only. A-2 On July 14, 2022, amended to reflect remedy update and contact update. Part 573 Safety Recall Report 22V-487 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Forest River and Coachmen will provide all parts and labor free of charge to Consumers and Dealers. An authorized Forest River dealer will need to perform the remedy. The service valve on the container will need to be inspected for certain markings to determine if a replacement is needed. If a replacement is needed please follow the remedy instructions to obtain a new valve and replace the recalled valve. What is the Forest River/Coachmen Customer Service Phone Number? Dynamax (574) 262-3474 Sportscoach and Pursuit (574) 825-8212 Leprechaun & Freelander (574) 825-8602 If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized. Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address: Leprechaun, Freelander, Sportscoach and Pursuit Dynamax Forest River, Inc. Forest River Inc. Attn: Warranty Manager Attn. Warranty Manager PO Box 30 2745 Northland Dr. Middlebury, IN 46540 Elkhart, IN 46514 How Remedy Component Differs from Recalled Component : Unknown Manchester Tank – (615) 370-3833 1000 Corporate Centre Drive Suite 300 Franklyn, TN 37067 See Notice from Manchester Tank/REGO Identify How/When Recall Condition was Corrected in Production : According to the notice received from Manchester Tanks: “The affected valves have manufacturing date codes between 02X21 and 02X22. The ‘X’ represents any letter between A through E, which denotes the week of the month the valve was assembled.” Recall Schedule : Description of Recall Schedule : Forest River has the utmost urgency in our recalls. Forest River will send suspected VIN numbers to our third party vendor that is licensed to pull Part 573 Safety Recall Report 22V-487 Page 6 The information contained in this report was submitted pursuant to 49 CFR §573 data on the current owner of the vehicles (as needed) once a formal NHTSA I.D. is provided. Forest River intends on pushing the mailing out as soon as NHTSA provides any correction(s) and an Acknowledgement Letter. Planned Dealer Notification Date : AUG 17, 2022 – AUG 17, 2022 Planned Owner Notification Date : AUG 17, 2022 – AUG 17, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-487 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Forest River, Inc. Submission Date : JUL 08, 2022 NHTSA Recall No. : 22V-487 Manufacturer Recall No. : 51-1533 Manufacturer Information : Manufacturer Name : Forest River, Inc. Address : 55470 CR 1 P.O. Box 3030 Elkhart IN 46515-3030 Company phone : 1-800-348-7440 Population : Number of potentially involved : 1,218 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Coachmen Beyond, Galleria and Nova Class B Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. See Attached Spreadsheet Production Dates : FEB 03, 2021 – MAR 31, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2021-2022 Forest River Inc. Dynamax Isata 3 Class C Motorhomes Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Using records provided by the vendor, Forest River was able to determine the scope beginning date of February 1, 2021, through March 31, 2022. US – See Attached Spreadsheet Production Dates : MAR 05, 2021 – OCT 29, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Manchester recently discovered that a small number of RegO service valves on recreational vehicle tanks have some short threads in the POL outlets. The short threads do not allow the POL connector to fully seat. This may result in a leak at the connection Part 573 Safety Recall Report 22V-487 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The thread depth of the POL outlet is less than specification, which could result in a leak of propane. This could result in a fire or explosion and serious personal injury, property damage, or both. Description of the Cause : Unknown Identification of Any Warning that can Occur : Unknown Involved Components : Component Name 1 : LPG Safety Valve Component Description : LPG Safety Valve Component Part Number : See Notice from Manchester Tank/REGO Supplier Identification : Component Manufacturer Name : REGO Address : 100 RegO Dr. Elon North Carolina 27244 Country : United States Chronology : On 6/30/2022, Forest River’s Manufacturing Plant received an email containing a Field Advisory from Manchester Tank. On the same day the information was forwarded to Forest Rivers Office of Corporate Compliance whom reached out to Manchester Tank to obtain purchasing records. On July 1, 2022 through July 7, 2022, Forest River’s Office of Corporate Compliance worked with each manufacturing plant to determine the scope of vehicles that could contain this service valve from Manchester Tanks On July 8, 2022, Forest River notified the Corporate Recall Committee and it was decided due to the safety risk a recall would be filed a recall with NHTSA and Transport Canada Part 573 Safety Recall Report 22V-487 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Forest River and Coachmen will provide all parts and labor free of charge to Consumers and Dealers. An authorized Forest River dealer will need to perform the remedy. The service valve on the container will need to be inspected for certain markings to determine if a replacement is needed. If a replacement is needed Dealers will be directed to follow the instructions given by Manchester Tank/REGO to obtain and replace the valve. What is the Forest River/Coachmen Customer Service Phone Number? Coachmen Class B Beyond, Galleria, Nova (574) 825-6319 or (574) 825-6225 Dynamax (574) 262-3474 If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized. Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address: Coachmen Class B Dynamax Forest River, Inc. Forest River Inc. Attn: Warranty Manager Attn. Warranty Manager PO Box 30 2745 Northland Dr. Middlebury, IN 46540 Elkhart, IN 46514 How Remedy Component Differs from Recalled Component : Unknown Manchester Tank – (615) 370-3833 1000 Corporate Centre Drive Suite 300 Franklyn, TN 37067 See Notice from Manchester Tank/REGO Identify How/When Recall Condition was Corrected in Production : According to the notice received from Manchester Tanks: “The affected valves have manufacturing date codes between 02X21 and 02X22. The ‘X’ represents any letter between A through E, which denotes the week of the month the valve was assembled.” Recall Schedule : Description of Recall Schedule : Forest River has the utmost urgency in our recalls. Forest River will send suspected VIN numbers to our third party vendor that is licensed to pull data on the current owner of the vehicles (as needed) once a formal NHTSA I.D. is provided. Forest River intends on pushing the mailing out as soon as NHTSA provides any correction(s) and an Acknowledgement Letter. Planned Dealer Notification Date : AUG 17, 2022 – AUG 17, 2022 Planned Owner Notification Date : AUG 17, 2022 – AUG 17, 2022 Part 573 Safety Recall Report 22V-487 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 * NR – Not Reported
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