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July 22, 2022 NHTSA CAMPAIGN NUMBER: 22V531000
Steering Gear Assembled Incorrectly
A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
NHTSA Campaign Number: 22V531
Manufacturer Shyft Group
Components STEERING
Potential Number of Units Affected 100
Summary
Shyft Group is recalling certain 2022-2023 Spartan RV
Chassis K1, K2, K3, and K4 vehicles. The steering gears may have been assembled incorrectly, which can cause the gears to fracture.
Remedy
Shyft Group will inspect and replace the steering gears, as necessary, free of charge. Owner notification letters were mailed on August 31, 2022. Owners may contact Spartan RV
Chassis’ customer service at 855.589.9836. Shyft Group
’s number for this recall is 22-04.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Dear Final Stage Manufacturer,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
The Shyft Group, Inc. has decided that a defect which relates to motor vehicle safety exists in certain 2022 and 2023 model year K2, K3 and K4 model Spartan RV
Chassis equipped with a steering gear supplied by RH Sheppard, Inc.
What is the problem?
Certain steering gears may have been assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm‐shaft and loss of vehicle steering.
What are the risks to motor vehicle safety?
A steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases, the balls may align on the same side of the gear’s worm‐shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in loss of vehicle steering. Loss of steering increases the likelihood of a crash.
Preceding the internal fracture, the steering may be perceived as strained.
What should the final stage manufacturer do?
On the attached document, you will find a list of Spartan RV chassis that have been sold to you. If you agree the identified chassis contains a safety defect, you are reminded of your responsibility to notify the National Highway Traffic Safety Administration (NHTSA) in accordance with 49 C.F.R. 573. It is a violation of federal regulation to sell a vehicle subject to a safety recall without the recall first being remedied.
What is the Remedy?
The steering gear will be inspected to identify the suspect steering gear. An inspection should take no more than 0.5 hours.
If a suspect steering gear is identified, it will be replaced at no charge. Replacement of the steering gear may take up to 40 hours.
What will Spartan RV Chassis do?
We will notify owners of the affected vehicles and direct them to the nearest service center to have the steering gear inspected, free of charge.
For additional assistance, you may call Spartan RV Chassis Customer Product and Support at 855.589.9836 option 0.
We regret any inconvenience this situation may cause. The Shyft Group, Inc. and its brands are committed to customer safety and satisfaction.
Chronology :
On, or near, June 8, 2022, Product Compliance became aware of R.H. Sheppard’s recall 22E-047. Due to an unrelated matter, the recall was sent to Shyft’s engineering team who then contacted Meritor, the assembler of the Independent Front Suspension. On June 16, 2022 Sheppard confirmed serial numbers of gears that Shyft or Meritor
may have received. On, June 17, 2022, a stop ship was put in place at Shyft to inspect all suspect steering gears. Shyft continued to work with Meritor
to identify the small number of affected gears. Due to the inability to narrow the population, Shyft determined a defect relating to motor vehicle safety could exist in the affected vehicles on July 22, 2022. During a review of the file on 8/2/2022. for this recall in preparation for campaign launch, the beginning and end dates of manufacturing for the population and number of vehicles affected were determined to be incorrect.
22E047 – Steering Gear Assembled Incorrectly – Sheppard
22E047 – Steering Gear Assembled Incorrectly – Sheppard
8 Affected Products
Vehicles
MAKE | MODEL | YEAR |
SPARTAN | K1 | 2022-2023 |
SPARTAN | K2 | 2022-2023 |
SPARTAN | K3 | 2022-2023 |
SPARTAN | K4 | 2022-2023 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-22V531-9209.PDF 213.83KB
Recall 573 Report-08/09/2022
RCLRPT-22V531-5788.PDF 213.957KB
Recall 573 Report- 07/29/2022
RCLRPT-22V531-6811.PDF 213.757KB
Recall Acknowledgement
RCAK-22V531-4993.pdf 645.836KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V531-9175.PDF 211.122KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V531-7325.PDF 211.221KB
Miscellaneous Document- Final Stage OEM Notification Letter
RMISC-22V531-5391.pdf 189.971KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V531-6210.PDF 211.301KB
Latest Recalls Documents
- for Cadillac
Escalade 1999-2000, for Chevy Blazer 1992-1994, for Chevy C1500 1988-1999, for Chevy C1500 Suburban 1992-1999, for Chevy C2500 1988-1998, for Chevy C2500 Suburban 1992-1998, for Chevy K1500 1988-1999, for Chevy K1500 Suburban 1992-1999, for Chevy K2500 1988-1998, for Chevy K2500 Suburban 1992-1998, for Chevy Tahoe 1995-2000
- for GMC
C1500 1988-1999, for GMC
C1500 Suburban 1992-1999, for GMC
C2500 1988-1998, for GMC
C2500 Suburban 1992-1998, for GMC
K1500 1988-1999, for GMC
K1500 Suburban 1992-1999, for GMC
K2500 1988-1998, for GMC
K2500 Suburban 1992-1998,for GMC
Yukon 1992-2000
- Part Number: 27-7540, 26009546, 26036035, 26042491, 26042492, 26052911, 26052912, 26064578, 26077886, 26100345, 277566, 277576
- Service - If you have any questions about our products,please contact us in time
- Note - To ensure this part fits your exact vehicle,please double check the year and model、picture and descriptionto make sure the part fits your vehicle
- 【Fitment】Power Steering Gearbox Gear Box fits for Chevy C35 1995-1998/ C3500 1998-1991, Dodge
RAM
1500 1997-1999/ RAM
2500 1997-1998, GMC
C3500 1991-1998
- 【Replace OE Part】OE# 27-7539, 277539, 26015819, 26036043, 26056662, 26068855, 26077888, 26100333, 5083894AA. For Left Hand Drive Only
- 【Feature】The steering gear box is the heart of the vehicle’s steering system. It guides the wheels’ movement in conjunction with the direction that the steering wheel is rotated, helping achieve ideal steering response for more efficient driving
- 【Specification】Input Shaft Dia: 18.42mm, Output Shaft Dia: 31.75mm, Pressure Port Thread Size: M18 x 1.5, Return Port Thread Size: M16 x 1.5, Total Turns Lock To Lock: 3.2
- 【Quality Service】Autoptzxd offers a one-year free parts replacement service. Our dedicated customer service team is available to assist you with any inquiries or concerns you may have
- Power Steering Gear Box Replacement for 1999-2000 Cadillac
Escalade - [1992-1994 Chevy Blazer] - 1988-1989 C1500 Pickup - [1990-2000 C1500 Pickup (w/o Sport Package;ZQ8)] - 1992-1999 C1500 Suburban (w/o Sport Package;ZQ8) - [1992-1996 C2500 Suburban (Diesel)] - 1997-1998 C2500 Suburban (Diesel; Base; LS; LT) - [1988-1993 C2500 Pickup; (6-Bolt; Diesel 6.2L; Vin Code C)] - 1988-2000 C2500 Pickup (6-Bolt; Gas; 7,200 lb GVW) - [1988-1996 K1500 Pickup] - 1992-1999 K1500 Suburban (7,200lb GVW)
- Power Steering Gear Box Replacement for 1988-1990 Chevy K2500 Pickup (6-Bolt; Gas; 4.3L 5.0L 5.7L; 7,200 lb GVW) - [1991-2000 K2500 Pickup (6-Bolt ; 4WD ; 7,200lb GVW)] - 1992-1998 K2500 Suburban - [1995-2000 Tahoe] - 1992-1996 GMC
Jimmy - [1988 C1500 Pickup (w/o Sport Package;ZQ8))] - 1990-1999 C1500 Pickup (w/o Sport Package;ZQ8)) - [1992-1999 C1500 Suburban] - 88 C2500 Pickup (6-Bolt; Diesel 6.2L; Vin Code C) - [89-93 C2500 Pickup (6-Bolt; Diesel 6.2L; exc. Vin Code F)] - 92-99 K2500 Suburban
- Power Steering Gear Box Replacement for 1994-1995 GMC
C2500 Pickup (6-Bolt; Gas; 7,200 lb GVW) - [1988-1990 C2500 Pickup (6-Bolt; Gas; 4.3L 5.0L 5.7L; 7,200 lb GVW)] - 1991-1999 C2500 Pickup (6-Bolt ; 7,200lb GVW) - [1992-1993 C2500 Suburban (7,200 lb GVW)] - 1994-1999 C2500 Suburban - [1988-1999 K1500 Pickup] - 1992-1996 K1500 Suburban (7,200lb GVW) - [1988-1990 K2500 Pickup (6-Bolt; Gas; 7,200 lb GVW)] - 1991-1999 K2500 Pickup (6-Bolt; 7,200lb GVW) - [1992-2000 Yukon (97: 4WD,DIESEL; 98: 4WD)]
- Kit Includes: 1x Complete Power Steering Gear Box Assembly
- New Oil and Lip Seals installed to ensure quality performance
- [Vehicle Fitment]: Compatible with Chevrolet
Avalanche 2500 2002-2006, Express 2500 2007-2020, Express 3500 2007-2019, Express 4500 2009-2016/2018-2019, Silverado 1500 HD 2002-2003/2005-2006, Silverado 2500 2002-2004, Silverado 2500 HD 2002-2010, Silverado 3500 2002-2006, Silverado 3500 HD 2007-2010, Suburban 2500 2002-2005/2007-2013 --- For Left Hand Drive Only!!!
- [Vehicle Fitment]: Compatible with GMC
Savana 2500 2007-2020, Savana 3500 2007-2020, Savana 4500 2009-2012/2014-2016, Sierra 1500 HD 2002-2003/2005-2006, Sierra 2500 2002-2004, Sierra 2500 HD 2002-2010, Sierra 3500 2002-2006, Sierra 3500 HD 2007-2010, Yukon XL 2500 2002-2013 --- For Left Hand Drive Only!!!
- [Part Number]: 27-8418, 278418, 19133617, 19152868, 19153560, 19167447, 19177064, 19299586, 19301166, 19330625
- [Specifications]: ①Part Type: Steering Gear Box Assembly; ②Input Shaft Diameter: 0.788 in; ③Input Shaft Type: Double Flat; ④Output Shaft Diameter: 0.881 in; ⑤Pressure Port Thread Size: 18x1.5; ⑥Return Port Thread Size: 16x1.5; ⑦Total Turns Lock To Lock: 3.19; ⑧Steering Box Type: Power
- [Attention]: To avoid the hassle of buying the wrong product, please check the compatible models and corresponding notes below the product description before purchasing.
- Power Steering Gear Box Replacement for 1988-2000 Chevrolet
C2500 (8 Bolts Wheels) - [1992-1996 Chevrolet C2500 Suburban] - 1992-1996 Chevrolet
C2500 Suburban - [1991-2002 Chevrolet C3500HD] - 1988-2000 Chevrolet
K2500 (8 Bolts Wheels) - [1992-1996 Chevrolet K2500 Suburban] - 1988-2000 Chevrolet
K3500 - [1994-2001 Dodge Ram 1500] - 1994-2002 Dodge
Ram
2500 - [1994-2002 Dodge Ram 3500]
- Power Steering Gear Box Replacement for 1988-2000 GMC
C2500 (8 Bolts Wheels) - [1992-1996 GMC C2500 Suburban] - 1988-2000 GMC
C3500 - [1991-2002 GMC C3500HD] - 1988-2000 GMC
K2500 (8 Bolts Wheels) - [1992-1996 GMC K2500 Suburban] - 1988-2000 GMC
K3500 - [1997 GMC Yukon]
- Kit Includes: 1x Power Steering Gear Box Assembly
- To Activate your Lifetime Warranty; you must send in your core unit. Call us when you order to get a return shipping label for your old unit
- Lifetime Warranty - Hydraulically Pressure Tested to Ensure Internal By-Pass for Both High & Low Pressure
- [Vehicle Fitment]: Compatible with Dodge
Ram
1500 2006-2008 (Extended Crew Cab Pickup) ✔ Ram
2500 2003-2006 ✔ Ram
2500 2007 L6 5.9L/L6 6.7L (DIESEL) ✔ Ram
2500 2008 ✔ Ram
3500 2003-2006 ✔ Ram
3500 2007 L6 5.9L/L6 6.7L (DIESEL) ✔ Ram
3500 2008 ✔ Ram
4000 2005-2008 ✔ --- 4WD; with 4 Bolt Side Cover; with Power Steering Gear; For Left Hand Drive Only!!!
- [Reference Number]: 52106835AC, 52106835AE, 52106835AF, 52106835AG, 52121986AA, 52121986AC, 52121986AE, 52121986AF, 27-7616, 277616
- [Specification]: ①Condition: New; ②Input Shaft Dia: 18.42 mm; ③Output Shaft Dia: 33.32 mm; ④Pressure Port Thread Size: M18 x 1.5; ⑤Return Port Thread Size: M20 x 1.5; ⑥Total Turns Lock To Lock: 3.0 or 3.3
- [Ideal Solution]: This steering gear box assembly is best professional solution for the above vehicle's the steering problem (such as clunking while turning, shaking steering wheel, excessive free play in steering, leaking power steering fluid, etc), and restore steering wheel operation, also saves you hundreds of dollars from original part
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted gear box. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- [Vehicle Fitment]: Compatible with Jeep
Cherokee 1980-1983, Grand Wagoneer 1984-1991, J10 1980-1988, J20 1980-1988, Wagoneer 1980-1983, Wrangler 1987-1995 --- 4WD Only; For Left Hand Drive Only!!!
- [Position]: Front
- [Part Number]: 27-6528, 276528, 52002085, 52038003, 52040101, 52089044, 5360093, 5360094, 8952002085, J5360094
- [Specifications]: Material: Metal; Installation Type: Direct Replacement
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted part. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- 100% computerized hydraulic testing is performed for proper flow, leakage and performance to ensure perfect fit and function
- All critical components (i.e. campacs, spool valves, etc.) are triple tested to ensure product reliability
- All units are built with 100% new seals and o-rings
- Sector shafts and pistons are 100% processed to ensure surface finish is within O.E. tolerances
- [Vehicle Fitment]: Compatible with Ford
F-250 Super Duty 2005-2008 V10 6.8L/V8 6.0L, fit for F-250 Super Duty 2006-2008 V8 5.4L, fit for F-350 Super Duty 2005-2007 V10 6.8L/V8 6.0L/V8 5.4L, fit for F-350 Super Duty 2008-2008 V10 6.8L/V8 6.4L/V8 5.4L (4WD; Without Wide Track Fat Boy Suspension), fit for F-350 Super Duty 2008-2008 V10 6.8L/V8 6.4L/V8 5.4L (RWD) --- Before 07/30/2007; For Left Hand Drive Only!!!
- [Part Number]: 27-7621, 277621, 19321295, 4C2Z3504FA, 5C2Z3504FA, 5C3Z3504AA, 6C2Z3504AA, 6C2Z3504AARM, 1610
- [Ideal Replacement]: This gearbox bolts on well, each unit features o-rings and lip seals to ensure leak-free, long-lasting performance. The stock gear box can directly replace Ford
's faulty gearboxes such as: sloppy, oil leaks.
- [Specifications]: ①Part Type: Steering Gear Box Assembly; ②Input Shaft Diameter: 0.865 in; ③Input Shaft Spline Quantity: 29; ④Output Shaft Diameter: 1.181 in; ⑤Pressure Port Thread Size: M18x1.5; ⑥Return Port Thread Size: M16x1.5; ⑦Total Turns Lock To Lock: 4.25; ⑧Steering Box Type: Power
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted stock gearbox. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- [Vehicle Fitment]: Compatible with Cadillac
Escalade 2002-2006; Compatible with Chevrolet
Avalanche 1500 2002-2006, Silverado 1500 1999-2006, Silverado 1500 Classic 2007, Suburban 1500 2000-2006, Tahoe 2000-2006; Compatible with GMC
Sierra 1500 1999-2006, Sierra 1500 Classic 2007, Yukon 2000-2006, Yukon XL 1500 2000-2006 --- For Left Hand Drive Only!!!
- [Part Number]: 27-8412, 278412, 15067316, 15077365, 15173572, 26070311, 26080929, 26082140, 26110836, 88965789
- [Specifications]: ①Part Type: Steering Gear Box Assembly; ②Input Shaft Diameter: 0.788 in; ③Input Shaft Type: Double Flat; ④Output Shaft Diameter: 0.864 in; ⑤Pressure Port Thread Size: 18x1.5; ⑥Return Port Thread Size: 16x1.5; ⑦Total Turns Lock To Lock: 2.88; ⑧Steering Box Type: Power
- [Attention]: To avoid the hassle of buying the wrong product, please check the compatible models and corresponding notes below the product description before purchasing.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted gear box. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
SEOCONTENT-START
The Shyft Group, Inc. IMPORTANT: Safety Notice SAFETY – RECALL – 22V‐TBD Dear Final Stage Manufacturer, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. The Shyft Group
, Inc. has decided that a defect which relates to motor vehicle safety exists in certain 2022 and 2023 model year K2, K3 and K4 model Spartan RV
Chassis equipped with a steering gear supplied by RH Sheppard, Inc. What is the problem? Certain steering gears may have been assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm‐shaft and loss of vehicle steering. What are the risks to motor vehicle safety? A steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases, the balls may align on the same side of the gear’s worm‐shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in loss of vehicle steering. Loss of steering increases the likelihood of a crash. Preceding the internal fracture, the steering may be perceived as strained. What should the final stage manufacturer do? On the attached document, you will find a list of Spartan RV
chassis that have been sold to you. If you agree the identified chassis contains a safety defect, you are reminded of your responsibility to notify the National Highway Traffic Safety Administration (NHTSA) in accordance with 49 C.F.R. 573. It is a violation of federal regulation to sell a vehicle subject to a safety recall without the recall first being remedied. The Shyft Group
, Inc. What is the Remedy? The steering gear will be inspected to identify the suspect steering gear. An inspection should take no more than 0.5 hours. If a suspect steering gear is identified, it will be replaced at no charge. Replacement of the steering gear may take up to 40 hours. What will Spartan RV
Chassis do? We will notify owners of the affected vehicles and direct them to the nearest service center to have the steering gear inspected, free of charge. For additional assistance, you may call Spartan RV
Chassis Customer Product and Support at 855.589.9836 option 0. We regret any inconvenience this situation may cause. The Shyft Group
, Inc. and its brands are committed to customer safety and satisfaction. Sincerely,
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-531 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Shyft Group Submission Date : JUL 22, 2022 NHTSA Recall No. : 22V-531 Manufacturer Recall No. : 22-04 Manufacturer Information : Manufacturer Name : Shyft Group
Address : 1541 Reynolds Road Charlotte MI 48813 Company phone : 517-543-6400 Population : Number of potentially involved : 85 Estimated percentage with defect : 7 % Vehicle Information : Vehicle 1 : 2022-2023 Spartan RV
Chassis K1, K2, K3 and K4 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : UNKNOWN Power Train : DIESEL Descriptive Information : The affected chassis are equipped with a Meritor
IFS and steering gear supplied by RH Sheppard. These chassis would be the only ones built with that configuration. Production Dates : OCT 07, 2021 – MAY 18, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : In 22E-047, RH Sheppard indicated steering gear was assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm-shaft and loss of vehicle steering. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In 22E-047, RH Sheppard asserts a steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases the balls may align on the same side of the gear’s worm-shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in loss of vehicle steering. Loss of steering increases the likelihood of a crash. Description of the Cause : An anomaly in the steering gear recirculating ball insertion operation occurred during assembly. Subsequent rework processes and inspections did not detect the missing recirculating balls. Identification of Any Warning that can Occur : Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available. Part 573 Safety Recall Report 22V-531 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : Steering Gear Component Description : Steering Gear Component Part Number : NR Supplier Identification : Component Manufacturer Name : R.H.Sheppard Co., Inc Address : 901 Cleveland St Elyria Ohio 44035 Country : United States Chronology : On, or near, June 8, 2022, Product Compliance became aware of R.H. Sheppard
’s recall 22E-047. Due to an unrelated matter, the recall was sent to Shyft’s engineering team who then contacted Meritor, the assembler of the Independent Front Suspension. On June 16, 2022 Sheppard confirmed serial numbers of gears that Shyft or Meritor may have received. On, June 17, 2022, a stop ship was put in place at Shyft to inspect all suspect steering gears. Shyft continued to work with Meritor to identify the small number of affected gears. Due to the inability to narrow the population, Shyft determined a defect relating to motor vehicle safety could exist in the affected vehicles on July 22, 2022. Description of Remedy : Description of Remedy Program : All affected vehicles will be inspected to determine if the serial number is in the range provided by Sheppard. If a suspect steering gear is found, it will be replaced at no charge. The affected vehicles are within their warranty period. How Remedy Component Differs from Recalled Component : The remedy steering gears were assembled with the correct number of recirculating balls where the recalled steering gears may not have been Identify How/When Recall Condition was Corrected in Production : The affected chassis and IFS’s in Shyft’s direct control were placed on stop ship and confirmed to be not be equipped with the affected steering gears on June 17, 2022. Part 573 Safety Recall Report 22V-531 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : Shyft does not have dealers for this product line. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : AUG 12, 2022 – AUG 12, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-531 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Shyft Group Submission Date : JUL 29, 2022 NHTSA Recall No. : 22V-531 Manufacturer Recall No. : 22-04 Manufacturer Information : Manufacturer Name : Shyft Group
Address : 1541 Reynolds Road Charlotte MI 48813 Company phone : 517-543-6400 Population : Number of potentially involved : 85 Estimated percentage with defect : 7 % Vehicle Information : Vehicle 1 : 2022-2023 Spartan RV
Chassis K1, K2, K3 and K4 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : UNKNOWN Power Train : DIESEL Descriptive Information : The affected chassis are equipped with a Meritor IFS and steering gear supplied by RH Sheppard. These chassis would be the only ones built with that configuration. Production Dates : OCT 07, 2021 – MAY 18, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : In 22E-047, RH Sheppard indicated steering gear was assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm-shaft and loss of vehicle steering. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In 22E-047, RH Sheppard asserts a steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases the balls may align on the same side of the gear’s worm-shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in loss of vehicle steering. Loss of steering increases the likelihood of a crash. Description of the Cause : An anomaly in the steering gear recirculating ball insertion operation occurred during assembly. Subsequent rework processes and inspections did not detect the missing recirculating balls. Identification of Any Warning that can Occur : Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available. Part 573 Safety Recall Report 22V-531 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : Steering Gear Component Description : Steering Gear Component Part Number : M100PWJ3 Supplier Identification : Component Manufacturer Name : R.H.Sheppard Co., Inc Address : 901 Cleveland St Elyria Ohio 44035 Country : United States Chronology : On, or near, June 8, 2022, Product Compliance became aware of R.H. Sheppard
’s recall 22E-047. Due to an unrelated matter, the recall was sent to Shyft’s engineering team who then contacted Meritor, the assembler of the Independent Front Suspension. On June 16, 2022 Sheppard confirmed serial numbers of gears that Shyft or Meritor may have received. On, June 17, 2022, a stop ship was put in place at Shyft to inspect all suspect steering gears. Shyft continued to work with Meritor to identify the small number of affected gears. Due to the inability to narrow the population, Shyft determined a defect relating to motor vehicle safety could exist in the affected vehicles on July 22, 2022. Description of Remedy : Description of Remedy Program : The affected vehicles are within their warranty period. How Remedy Component Differs from Recalled Component : The remedy steering gears were assembled with the correct number of recirculating balls where the recalled steering gears may not have been Identify How/When Recall Condition was Corrected in Production : The affected chassis and IFS’s in Shyft’s direct control were placed on stop ship and confirmed to be not be equipped with the affected steering gears on June 17, 2022. Recall Schedule : Description of Recall Schedule : Shyft does not have dealers for this product line. Planned Dealer Notification Date : NR – NR Part 573 Safety Recall Report 22V-531 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : AUG 12, 2022 – AUG 12, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-531 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Shyft Group Submission Date : AUG 09, 2022 NHTSA Recall No. : 22V-531 Manufacturer Recall No. : 22-04 Manufacturer Information : Manufacturer Name : Shyft Group
Address : 1541 Reynolds Road Charlotte MI 48813 Company phone : 517-543-6400 Population : Number of potentially involved : 100 Estimated percentage with defect : 6 % Vehicle Information : Vehicle 1 : 2022-2023 Spartan RV
Chassis K1, K2, K3 and K4 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : UNKNOWN Power Train : DIESEL Descriptive Information : The affected chassis are equipped with a Meritor IFS and steering gear supplied by RH Sheppard. These chassis would be the only ones built with that configuration. Production Dates : OCT 07, 2021 – JUN 17, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : In 22E-047, RH Sheppard indicated steering gear was assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm-shaft and loss of vehicle steering. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In 22E-047, RH Sheppard asserts a steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases the balls may align on the same side of the gear’s worm-shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in loss of vehicle steering. Loss of steering increases the likelihood of a crash. Description of the Cause : An anomaly in the steering gear recirculating ball insertion operation occurred during assembly. Subsequent rework processes and inspections did not detect the missing recirculating balls. Identification of Any Warning that can Occur : Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available. Part 573 Safety Recall Report 22V-531 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : Steering Gear Component Description : Steering Gear Component Part Number : M100PWJ3 Supplier Identification : Component Manufacturer Name : R.H.Sheppard Co., Inc Address : 901 Cleveland St Elyria Ohio 44035 Country : United States Chronology : On, or near, June 8, 2022, Product Compliance became aware of R.H. Sheppard
’s recall 22E-047. Due to an unrelated matter, the recall was sent to Shyft’s engineering team who then contacted Meritor, the assembler of the Independent Front Suspension. On June 16, 2022 Sheppard confirmed serial numbers of gears that Shyft or Meritor may have received. On, June 17, 2022, a stop ship was put in place at Shyft to inspect all suspect steering gears. Shyft continued to work with Meritor to identify the small number of affected gears. Due to the inability to narrow the population, Shyft determined a defect relating to motor vehicle safety could exist in the affected vehicles on July 22, 2022. During a review of the file on 8/2/2022. for this recall in preparation for campaign launch, the beginning and end dates of manufacturing for the population and number of vehicles affected were determined to be incorrect. Description of Remedy : Description of Remedy Program : Service providers will inspect the steering gear to determine its serial number. If a suspect steering gear is identified, the motorhome will need to be returned to the factory for steering gear replacement. The affected vehicles are within their warranty period. How Remedy Component Differs from Recalled Component : The remedy steering gears were assembled with the correct number of recirculating balls where the recalled steering gears may not have been Identify How/When Recall Condition was Corrected in Production : The affected chassis and IFS’s in Shyft’s direct control were placed on stop ship and confirmed to be not be equipped with the affected steering gears on June 17, 2022. Part 573 Safety Recall Report 22V-531 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : Shyft does not have dealers for this product line. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : AUG 12, 2022 – AUG 12, 2022 * NR – Not Reported
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