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August 10, 2022 NHTSA CAMPAIGN NUMBER: 22V616000
Circuit Board May Overheat and Cause Fire
Overheating or melting of wiring increases the risk of a fire.
NHTSA Campaign Number: 22V616
Manufacturer Pleasure Way Industries, Ltd.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 1,237
Summary
Pleasure Way Industries, Ltd. (Pleasure Way
) is recalling certain 2021-2022 Plateau FL, Rekon, Ontour 2.2, Ontour 2.0, Ascent and Tofino motorhomes. The DCF 4 circuit board is labeled for 30 amps, while the pins for the fuse holder are only rated for 20 amps, which can overload the circuit board and cause the fuse or wiring to overheat or melt.
Remedy
Dealers will relabel the DCF4 circuit board, free of charge. Owner notification letters were mailed September 19, 2022. Owners may contact Pleasure Way’s customer service at 1-800-364-0189.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
NHTSA Recall #22V616 DCF4 Board Relabel
Please follow the instructions for your model of Pleasure-Way
Ontour 2.0, Ontour 2.2, Ascent, Plateau FL
The DCF4 Board is located on top of the battery box in the rear of the coach.
1) Open the rear doors of the coach.
2) Extend the power sofa to a ½ way point. Lift the rear sofa flap.
3) Remove the top black plastic cover panel on the battery box. This panel has Velcro on the back edge. Lift the cover and slide it out. This will give you access to the DCD panel.
Locate the two fuse holders on the DCF4 board.
4) The DCF4 board is located towards the front of the DCD panel on the right hand side. A 15 amp fuse will be located in the front or rear fuse holder. (As viewed from the rear doors)
5) Remove the paper back on the label. Place the label around the rear fuse holder.
The fuse label will be installed with the writing between the front and rear fuses holder. The writing will be upside down when reading it from the rear doors.
6) Replace the black cover panel. Ensure the black sofa cable is above the panel and all other wiring is below the panel.
Tofino
The DCF4 Board is located on DCD panel that is located on the left hand side of the battery box under the rear seat.
1) Open the rear doors on the vehicle.
2) Remove the forward cover panel from under the rear seat. This cover is held in place by Velcro. Seat belts will have to be pulled through the seat and draped over the rear cover panel.
3) The DCF4 board is located at the front of the DCD panel on the top side of the DCD panel. Front and Rear fuse holder will be on the DCF4 board, currently there are no fuses in these holders as this portion of the circuit board is not used for OEM operation.
4) Remove the paper back on the label. Place the label around the rear fuse holder.
The fuse label will be installed with the writing between the front and rear fuses holder. The writing will be upside down when reading it from the rear doors.
5) Reinstall the forward cover panel under the rear seat. This cover is held in place by Velcro. Place the seat belts back through the seat cushion and backrest cushion.
Rekon
The DCF4 Board is located on top of the battery box in the passenger side rear cabinet.
1) Open the two rear cabinet doors on the passenger side. Using a flat blade screw driver turn the 6 Plexiglass retainer screws 90 degrees to release the Plexiglass panel.
Lower the Plexiglass panel.
2) Remove the upper black panel by removing the 5 Phillips screws and flexing it out of the opening.
3) The DCF4 board is located closest to the passenger side outer wall on the right hand side of the DCD. Front and Rear fuse holder will be on the DCF4 board, currently there are no fuses in these holders as this portion of the circuit board is not used for OEM operation.
4) Remove the paper back on the label. Place the label around the rear fuse holder.
The fuse label will be installed with the writing between the front and rear fuses holder. The writing will be upside down when reading it from the cabinet doors.
5) Reinstall the black cover panel with the Phillips screws removed in step #2 and slide the Plexiglass panel up and lock it back into place that was removed in step #1.
Chronology :
Recall 22V585 established that the DCF4 circuit boards were labeled 30 A max with fuse pins that were only rated for 20 A continuous. Pleasure-way uses the DCF4 circuit board across all 2021.5-2022 models. The only model that Pleasure-Way puts a fuse larger than 15 Amps is the Plateau TS that is in the recall 22V585. If all DCF4 circuit board is relabeled max 20 A the circuit board would than would be labeled correctly for the pin spec. To date there have been no failures reported to Pleasure-Way on the vehicles listed in this recall. This recall is pre-emptive and would only be a factor if the vehicle was modified from OEM production.
10 Affected Products
Vehicles
MAKE | MODEL | YEAR |
PLEASURE WAY![]() | ASCENT | 2021-2022 |
PLEASURE WAY![]() | ONTOUR | 2021-2022 |
PLEASURE WAY![]() | PLATEAU | 2021-2022 |
PLEASURE WAY![]() | REKON | 2021-2022 |
PLEASURE WAY![]() | TOFINO | 2021-2022 |
9 Associated Documents
Recall 573 Report – 8/15/2022
RCLRPT-22V616-3114.PDF 215.567KB
Recall Acknowledgement
RCAK-22V616-5104.pdf 651.815KB
Defect Notice 573 Report
RCLRPT-22V616-4553.PDF 215.466KB
Remedy Instructions and TSB
RCRIT-22V616-8724.pdf 1190.633KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V616-9087.pdf 594.066KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V616-5667.PDF 211.136KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V616-2135.PDF 211.238KB
Recall 573 Report – 2/6/2023
RCLRPT-22V616-9097.PDF 215.616KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V616-0473.PDF 211.319KB
Latest Recalls Documents
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size 160pcs and standard size 90pcs. Three styles of auto fuses have 11 current specifications (2A /3A / 5A/ 7.5A/ 10A/ 15A/ 20A/ 25A / 30A/ 35A/40A), equipped with a fuse puller.
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size & low profile mini
and fuse puller
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RV, Motorcycles, Fleet, Golf Car, Boat, snowmobiles, and most general DC applications etc,covering such components as radio, light, turn signals, etc
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SEOCONTENT-START
7102 #10, 52nd Street 302 Portage Ave Lacombe, AB T4L 1Y9 Saskatoon, SK S7J 4C6 IMPORTANT SAFETY RECALL Dear Owner This applies to your Pleasure-Way RV, Chassis VIN # XXXXXXXXXXXXXXXXX. This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Pleasure-Way in consultation with Spyder Controls has decided that a defect which relates to motor vehicle safety exists in certain 2021.5 – 2022 Pleasure-Way Plateau FL, Ontour 2.0, Ontour 2.2, Rekon, Ascent and Tofino Motor Homes equipped with Spyder Controls DCF4 circuit board. Our records show your unit is affected by this Safety Recall. Reason for this Recall The DCF 4 Circuit board labeled for 30A Max fuse holders was equipped with fuse pins rated at a max of 20A continuous load. The DCF4 circuit board should have been labeled Max 20A. Your unit came with a 20A or smaller fuse from the factory and is safe for use in that configuration. However, if fuse loads were increased by modifications to your vehicle, or additional fuses were added to the DCF4 circuit board, or the existing 20A fuse was replaced with a 25A or 30A fuse; this could result in overheating of the fuse, fuse pins, and/or wiring. If a 25A or 30A fuse, fuse pins, and/or wire were to overheat, this could cause a fire and could result in property damage, personal injury, or death. Recall Remedy Relabel the DCF4 circuit board: “Max Fuse size: 20A, Only replace fuses with the same size and rating. Do not add extra fuses” with the enclosed label. What should you do? 1) Select a label installation option: Option 1) Self Installation. This involves placement of the enclosed label on the DCF4 circuit board in your RV per the included Label Installation Instructions. OR Option 2) If you are not comfortable installing the label yourself, or are unable to do so; schedule an installation appointment with a Pleasure-Way dealer/service center. Safety Recall: 22V616 Pleasure-Way Industries, Ltd. XXXXXX, 2022 For dealer locations, visit https://pleasureway.com/shopping-tools/locate-a-dealer/ . If you are not able to make an appointment with one of these facilities, please schedule an appointment with an RV Service Center of your choice. 2) Release your unit’s VIN from the Safety Recall list Once the label has been affixed to the DCF4 circuit board, by either scanning the attached custom QR code (on page one of this recall notice) and following the confirmation instructions, OR by going to the website https://label.PWDCF4recall.com/ entering your VIN number, and confirming that the label has been applied. This will complete the process and clear this Safety Recall associated with your unit’s VIN number. If you take your RV to a dealer or service center under installation Option 2, the repair will be completed at NO CHARGE to you. The dealer or repair facility of your choice will contact Spyder Controls Corp. for payment per the included instructions. This installation should take 0.2 hours or less to complete. If you have any installation questions, contact Spyder Controls at 1-877-977-2752 for additional information. Leased Vehicle: If you have leased out your vehicle, you as the current owner shall send to the lessee this notice (and any subsequent notices) within 10 working days after the day on which the notice is received. What to do if you feel this notice is sent in error? Our records show that you are the current owner of a 2021.5 – 2022 Pleasure-Way unit that is involved in this campaign. If this is not the case, or the name and address information is not correct, please contact Pleasure-Way Industries at 1-800-364-0189 or email warranty@pleasureway.com . What if you have already paid for this repair? You may be eligible to receive a reimbursement for the cost of repairs made prior to receiving this notice. Submit your receipts with a reimbursement request by email to warranty@pleasureway.com or by mail to Pleasure-Way Industries Ltd, 302 Portage Ave, Saskatoon, SK S7J 4C6 If you have any questions about this recall: Please contact Pleasure-Way Industries Ltd. by email warranty@pleasure-way.com or call 1-800-364-0189, or contact Spyder Controls Corp. at DCF4recall@spydercontrols.com or call 1-877-977-2752. If after having attempted to participate in this recall and you believe you have not been able to have your unit remedied without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, D.C. 20590 or call the toll-free vehicle safety hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov . We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Our customers’ safety is our most important priority. Sincerely, Spyder Controls Corp and Pleasure-Way Industries Ltd.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-616 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Pleasure Way Industries, Ltd. Submission Date : FEB 06, 2023 NHTSA Recall No. : 22V-616 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Pleasure Way
Industries, Ltd. Address : 302 Portage Ave Saskatoon, SK 00 S7J4C6 Company phone : 999 Population : Number of potentially involved : 1,237 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Pleasure-Way Plateau FL, Rekon, Ontour 2.2, Ontour 2.0, Ascent, Tofino Vehicle Type : LIGHT VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : All 2021.5 – 2022 Pleasure-way motor Homes equipped with the Spyder Controls DCF4 circuit board. The DCF4 circuit board was only used in the 2021.5-2022 model years. The DCF$ circuit boards were stamped and labeled 30 A Max , however the boards were manufactured with fuse holder pins that were only rated for 20 amps continuous current. There are 1237 Pleasure-Way Plateau FL, Rekon, Ontour 2.2, Ontour 2.0, Ascent and Tofino for 2021.5-2022. Production Dates : AUG 17, 2020 – JUL 29, 2022 VIN Range 1 : Begin : W1X4EBHY4LP222688 End : W1X4EBHY6MT080966 ✔ Not sequential Description of Defect : Description of the Defect : The DCF4 circuit board fuses locations were labeled as 30 A max but the pins used in fuse locations on the board were only rated for 20 A continuous. If a 30 A fuse with a load greater than the load rating for a 20 A fuse was applied to the board it could result in the fuse holder, fuse or wiring melting. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The fuse, fuse holder or wiring could melt resulting in fire, which could result in property damage, injury or death. Description of the Cause : The DCF4 Circuit board was equipped with 20 amp fuse holder pins that were undersized for the 30 A max rating. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 22V-616 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : DCF4 Component Description : Circuit Board Component Part Number : BMODWK8TZ Supplier Identification : Component Manufacturer Name : Spyder Controls Corp Address : 7102 #10 52nd street Lacombe, AB Foreign States Country : Canada Chronology : Recall 22V585 established that the DCF4 circuit boards were labeled 30 A max with fuse pins that were only rated for 20 A continuous. Pleasure-Way uses the DCF4 circuit board across all 2021.5-2022 models. The only model that Pleasure-Way puts a fuse larger than 15 Amps is the Plateau TS that is in the recall 22V585. On August 4, 2022 in consultation with NHTSA it was determined that all DCF4 circuit boards would be relabeled max 20A for all other models. The circuit board would than would be labeled correctly for the pin spec. To date there have been no failures reported to Pleasure-Way on the vehicles listed in this recall. This recall is preemptive and would only be a factor if the vehicle was modified from OEM production. Description of Remedy : Description of Remedy Program : Relabel the DCF4 circuit board with a statement “Max 20 A Fuse Do Not Add Extra Fuses” The labels will be supplied by Spyder Controls at no charge to the dealer or owner of the vehicle were the DCF4 circuit board is going to be relabeled. The dealer will be reimbursed at their labor rate. Estimated time for this repair is .2 Owners will be reimbursed directly if they had paid for this repair out of pocket. They will be be reimbursed through the Pleasure-Way warranty system once they have submitted the repair receipt. Dealers will be reimbursed through Spyder controls once they have completed the relabeling and submitted for payment. How Remedy Component Differs from Recalled Component : The remedy Component would be labeled ” Max 20A Fuse Do Not Add Extra Fuses” Part 573 Safety Recall Report 22V-616 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : All units produced after July 29,2022 the DCF4 Circuit board was relabeled “Max 20A Fuse Do Not Add Extra Fuses” Recall Schedule : Description of Recall Schedule : Pleasure-Way Industries Ltd. in cooperation with Spyder Controls will notify owners of 2021.5-2022 Pleasure-Way motor homes by letter. A final copy of the owner and dealer letter will be provided to NHTSA along with the repair instructions. Planned Dealer Notification Date : AUG 29, 2022 – SEP 02, 2022 Planned Owner Notification Date : AUG 29, 2022 – SEP 02, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-616 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Pleasure Way Industries, Ltd. Submission Date : AUG 10, 2022 NHTSA Recall No. : 22V-616 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Pleasure Way Industries, Ltd. Address : 302 Portage Ave Saskatoon, SK 00 S7J4C6 Company phone : 999 Population : Number of potentially involved : 1,237 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Pleasure-Way Plateau FL, Rekon, Ontour 2.2, Ontour 2.0, Ascent, Tofino Vehicle Type : LIGHT VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : All 2021.5 – 2022 Pleasure-way motor Homes equipped with the Spyder Controls DCF4 circuit board. The DCF4 circuit board was only used in the 2021.5-2022 model years. The DCF$ circuit boards were stamped and labeled 30 A Max , however the boards were manufactured with fuse holder pins that were only rated for 20 amps continuous current. There are 1237 Pleasure-Way Plateau FL, Rekon, Ontour 2.2, Ontour 2.0, Ascent and Tofino for 2021.5-2022. Production Dates : AUG 17, 2020 – JUL 29, 2022 VIN Range 1 : Begin : W1X4EBHY4LP222688 End : W1X4EBHY6MT080966 ✔ Not sequential Description of Defect : Description of the Defect : The DCF4 circuit board fuses locations were labeled as 30 A max but the pins used in fuse locations on the board were only rated for 20 A continuous. If a 30 A fuse with a load greater than the load rating for a 20 A fuse was applied to the board it could result in the fuse holder, fuse or wiring melting. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The fuse, fuse holder or wiring could melt resulting in fire, which could result in property damage, injury or death. Description of the Cause : The DCF4 Circuit board was equipped with 20 amp fuse holder pins that were undersized for the 30 A max rating. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 22V-616 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : DCF4 Component Description : Circuit Board Component Part Number : BMODWK8TZ Supplier Identification : Component Manufacturer Name : Spyder Controls Corp Address : 7102 #10 52nd street Lacombe, AB Foreign States Country : Canada Chronology : Recall 22V585 established that the DCF4 circuit boards were labeled 30 A max with fuse pins that were only rated for 20 A continuous. Pleasure-way uses the DCF4 circuit board across all 2021.5-2022 models. The only model that Pleasure-Way puts a fuse larger than 15 Amps is the Plateau TS that is in the recall 22V585. If all DCF4 circuit board is relabeled max 20 A the circuit board would than would be labeled correctly for the pin spec. Description of Remedy : Description of Remedy Program : Relabel the DCF4 circuit board with a statement “Max 20 A Fuse Do Not Add Extra Fuses” The labels will be supplied by Spyder Controls at no charge to the dealer or owner of the vehicle were the DCF4 circuit board is going to be relabeled. The dealer will be reimbursed at their labor rate. Estimated time for this repair is .2 Owners will be reimbursed directly if they had paid for this repair out of pocket. They will be be reimbursed through the Pleasure-Way warranty system once they have submitted the repair receipt. Dealers will be reimbursed through Spyder controls once they have completed the relabeling and submitted for payment. How Remedy Component Differs from Recalled Component : The remedy Component would be labeled ” Max 20A Fuse Do Not Add Extra Fuses” Part 573 Safety Recall Report 22V-616 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : All units produced after July 29,2022 the DCF4 Circuit board was relabeled “Max 20A Fuse Do Not Add Extra Fuses” Recall Schedule : Description of Recall Schedule : Pleasure-Way Industries Ltd. in cooperation with Spyder Controls will notify owners of 2021.5-2022 Pleasure-Way motor homes by letter. A final copy of the owner and dealer letter will be provided to NHTSA along with the repair instructions. Planned Dealer Notification Date : AUG 29, 2022 – SEP 02, 2022 Planned Owner Notification Date : AUG 29, 2022 – SEP 02, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-616 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Pleasure Way Industries, Ltd. Submission Date : AUG 15, 2022 NHTSA Recall No. : 22V-616 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Pleasure Way Industries, Ltd. Address : 302 Portage Ave Saskatoon, SK 00 S7J4C6 Company phone : 999 Population : Number of potentially involved : 1,237 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Pleasure-Way Plateau FL, Rekon, Ontour 2.2, Ontour 2.0, Ascent, Tofino Vehicle Type : LIGHT VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : All 2021.5 – 2022 Pleasure-way motor Homes equipped with the Spyder Controls DCF4 circuit board. The DCF4 circuit board was only used in the 2021.5-2022 model years. The DCF$ circuit boards were stamped and labeled 30 A Max , however the boards were manufactured with fuse holder pins that were only rated for 20 amps continuous current. There are 1237 Pleasure-Way Plateau FL, Rekon, Ontour 2.2, Ontour 2.0, Ascent and Tofino for 2021.5-2022. Production Dates : AUG 17, 2020 – JUL 29, 2022 VIN Range 1 : Begin : W1X4EBHY4LP222688 End : W1X4EBHY6MT080966 ✔ Not sequential Description of Defect : Description of the Defect : The DCF4 circuit board fuses locations were labeled as 30 A max but the pins used in fuse locations on the board were only rated for 20 A continuous. If a 30 A fuse with a load greater than the load rating for a 20 A fuse was applied to the board it could result in the fuse holder, fuse or wiring melting. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The fuse, fuse holder or wiring could melt resulting in fire, which could result in property damage, injury or death. Description of the Cause : The DCF4 Circuit board was equipped with 20 amp fuse holder pins that were undersized for the 30 A max rating. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 22V-616 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : DCF4 Component Description : Circuit Board Component Part Number : BMODWK8TZ Supplier Identification : Component Manufacturer Name : Spyder Controls Corp Address : 7102 #10 52nd street Lacombe, AB Foreign States Country : Canada Chronology : Recall 22V585 established that the DCF4 circuit boards were labeled 30 A max with fuse pins that were only rated for 20 A continuous. Pleasure-way uses the DCF4 circuit board across all 2021.5-2022 models. The only model that Pleasure-Way puts a fuse larger than 15 Amps is the Plateau TS that is in the recall 22V585. If all DCF4 circuit board is relabeled max 20 A the circuit board would than would be labeled correctly for the pin spec. To date there have been no failures reported to Pleasure-Way on the vehicles listed in this recall. This recall is pre-emptive and would only be a factor if the vehicle was modified from OEM production. Description of Remedy : Description of Remedy Program : Relabel the DCF4 circuit board with a statement “Max 20 A Fuse Do Not Add Extra Fuses” The labels will be supplied by Spyder Controls at no charge to the dealer or owner of the vehicle were the DCF4 circuit board is going to be relabeled. The dealer will be reimbursed at their labor rate. Estimated time for this repair is .2 Owners will be reimbursed directly if they had paid for this repair out of pocket. They will be be reimbursed through the Pleasure-Way warranty system once they have submitted the repair receipt. Dealers will be reimbursed through Spyder controls once they have completed the relabeling and submitted for payment. How Remedy Component Differs from Recalled Component : The remedy Component would be labeled ” Max 20A Fuse Do Not Add Extra Fuses” Part 573 Safety Recall Report 22V-616 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : All units produced after July 29,2022 the DCF4 Circuit board was relabeled “Max 20A Fuse Do Not Add Extra Fuses” Recall Schedule : Description of Recall Schedule : Pleasure-Way Industries Ltd. in cooperation with Spyder Controls will notify owners of 2021.5-2022 Pleasure-Way motor homes by letter. A final copy of the owner and dealer letter will be provided to NHTSA along with the repair instructions. Planned Dealer Notification Date : AUG 29, 2022 – SEP 02, 2022 Planned Owner Notification Date : AUG 29, 2022 – SEP 02, 2022 * NR – Not Reported
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