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November 15, 2022 NHTSA CAMPAIGN NUMBER: 22V845000
Loose or Missing Steering Gear Box Fasteners
Missing fasteners may cause a of a loss of steering, increasing the risk of a crash.
NHTSA Campaign Number: 22V845
Manufacturer Nova Bus (US) Inc.
Components STEERING
Potential Number of Units Affected 827
Summary
Nova Bus (US) Inc. (Nova Bus
) is recalling certain 2018-2022 LFS and 2018-2021 LFS Artic buses equipped with a Bosch
steering gear box. The steering gear box may have an insufficient clamp load, which may allow the mounting plate sub-assembly fasteners to loosen and possibly fall out.
Remedy
Owners are advised not to drive their vehicles until the remedy has been completed. Nova Bus will inspect and tighten the fasteners as an interim remedy. The permanent remedy, consisting of replacing and tightening new fasteners to increase the clamp load, is expected to be available November 30, 2022, free of charge. Owner notification letters were mailed November 16, 2022. Owners may contact Nova Bus
customer service at 1-800-350-6682. Nova Bus
’s number for this recall is CR5342.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
An issue was recently found on some Nova Bus vehicles equipped with a Bosch
steering gearbox. The issue concerns the 7/8’’ bolts (3) that secure the steering gearbox mounting plate assembly to the vehicle frame.
We have identified that you have some vehicles equipped with this configuration. We recommend that an inspection be performed on these specific vehicles to confirm that the suspected bolts are not found loose:
- Visual inspection to confirm the presence of the three (3) bolts;
- Visual inspection to confirm the torque seal marks are not broken on these bolts;
- Torque inspection and retorque of these bolts to the nominal value of 452 N.m.
- Apply new torque seal marks to the bolts.
CR5344E
SUBJECT:
Bosch steering gear box mounting plate fasteners interim remedy*.
JUSTIFICATION:
The steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, lose or missing.
* The permanent remedy will be published under CR5342E.
CR5342ER1
SUBJECT:
Bosch steering gear box mounting plate fasteners permanent remedy*.
JUSTIFICATION:
The steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, loose or missing.
* The interim remedy was published under CR5344E.
CR5359E
SUBJECT:
Bosch steering gear box mounting plate fasteners permanent remedy*.
JUSTIFICATION:
The steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, loose or missing.
* The interim remedy was published under CR5344E.
Chronology :
2022-11-02: Nova Bus receives a consumer complaint from customer A.
2022-11-04: Nova Bus receives a consumer complaint from customer B.
2022-11-09: Nova Bus makes a first contact with Federal Transit Administration Office of Transit Safety and Oversight
2022-11-10: Nova Bus Product Safety Working Group reviews the facts available and historical data including
2019 and 2021 field reports.
2022-11-14: Nova Bus PSWG receives additional information about the reported failure at customer B.
2022-11-14: Nova Bus Product Safety Working Group raises the case to the Nova Bus
Product Safety Committee.
2022-11-14: Nova Bus issues a preventive delivery stop.
2022-11-15: Nova Bus Product Safety Committee determines a Safety-Related Defect exists and determines a Do Not Drive Warning.
2022-11-15: Nova Bus submits a vehicle recall report to NHTSA.
Nova Bus has not received any property damage claim, and neither notice or claim of injury or death associated with this regulatory noncompliance.
9 Affected Products
Vehicles
11 Associated Documents
Defect Notice 573 Report
RCLRPT-22V845-6347.PDF 215.525KB
Owner Notification Letter(Part 577)
RCONL-22V845-9061.pdf 209.732KB
Advanced communication for inspection
RMISC-22V845-4393.pdf 165.629KB
Recall Acknowledgement
RCAK-22V845-2143.pdf 690.291KB
Safety Bulletin
RCSB-22V845-1703.pdf 738.701KB
Remedy Instructions and TSB
RCRIT-22V845-9880.pdf 3058.213KB
Remedy Instructions and TSB
RCRIT-22V845-9792.pdf 3296.915KB
Remedy Instructions and TSB
RCRIT-22V845-9197.pdf 3071.426KB
Recall Quarterly Report #1, 2022-4
RCLQRT-22V845-7731.PDF 211.139KB
Recall Quarterly Report #2, 2023-1
RCLQRT-22V845-0363.PDF 211.238KB
Recall Quarterly Report #3, 2023-2
RCLQRT-22V845-5502.PDF 211.323KB
Latest Recalls Documents
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SEOCONTENT-START
1000, boul. Industriel, Saint-Eustache (Québec), Canada J7R 5A5 | Tel. : 1 800 350-6682 Fax. : 450 974-3001 | novabus.com November 14, 2022 All targeted transit authority Object: Communication regarding Bosch steering gearbox mounting plate installation bolts Dear Sir/Madam, An issue was recently found on some Nova Bus vehicles equipped with a Bosch steering gearbox. The issue concerns the 7/8’’ bolts (3) that secure the steering gearbox mounting plate assembly to the vehicle frame. We have identified that you have some vehicles equipped with this configuration. We recommend that an inspection be performed on these specific vehicles to confirm that the suspected bolts are not found loose: • Visual inspection to confirm the presence of the three (3) bolts; • Visual inspection to confirm the torque seal marks are not broken on these bolts; • Torque inspection and retorque of these bolts to the nominal value of 452 N.m. • Apply new torque seal marks to the bolts. If you identify any non-conformity during inspection, we that request pictures, location and any other relevant information be communicated to Nova
Bus for further analysis. All results should be reported back to your Nova
Bus service representative (see pictures above for inspection numbering). Nova
Bus is currently completing its investigation and testing potential corrective actions. Further documentation and instructions will be provided shortly to correct this potential issue. We apologize for the inconvenience, and thank you for your cooperation as we work through this, ______________________ ______________________ Robert Létourneau Dominic Boies VP Product Development Quality Director
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NQF705003 VERSION 5 REFERENCE: Nova Bus Manuals SECTION: 07: Steering Mechanism RS NO: MQR 7621-2384 EFFECTIVE IN PROD.: N/A TC RECALL NO: 2022-649 NHTSA RECALL NO: 22V845 LEVEL DESCRIPTION DIRECT CHARGES TIME LABOUR MATERIAL 1 Interim remedy: Retorque bolts of the steering gear box mounting plate fasteners. Nova
Bus – 15min 2 Replace missing or dammaged parts Nova
Bus Nova
Bus – SUBJECT: Bosch steering gear box mounting plate fasteners interim remedy*. JUSTIFICATION: The steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, lose or missing. REVISION HISTORY REV. DATE CHANGE DESCRIPTION WRITTEN BY NR 2022NO16 Initial release André Pelletier DISPOSAL OF PARTS REMOVED PARTS ARE: DISCARDED * RETAINED * Dispose of the unused parts and the defective parts in accordance with local environmental standards in effect. Yes – APPROVED BY: APPLICATION DEADLINES: N/A REFERENCE NUMBER: SR5344 MATERIAL REQUIRED PER VEHICLE QTY PART NO REV. DESCRIPTION LEVEL 1 – – – – LEVEL 2 (only if required**) 3 N91462 – Spherical washer 3 N65400 A Nord-Lock washer 3 N91461 – Bolt 1 N91159 A Gear box mounting plate To order, please contact novabus.parts@volvo
.com Or by phone for CANADA 1-800-771-6682, for USA 1-877-999-8808 Specify document number, quantity of parts required and shipping address. **The material identified in Level 2 is to be ordered only for vehicles that meet the criteria defined in Level 1. * The permanent remedy will be published under CR5342E. CR5344E PAGE 1 OF 3 RECALL CAMPAIGN NQF705003 VERSION 5 Buses that have previously been campaigned for a torque application should be verified again at the next scheduled maintenance or earlier. NOTE WARNING FOLLOW YOUR INTERNAL SAFETY PROCEDURES. PROCEDURE For information on hoisting and towing of the vehicle, see section 18: hoisting and towing in the Nova
Bus maintenance manual. Use appropriate hoisting equipment for your protection and to prevent damage to the vehicle. CAUTION Figure 1 – Steering Gear Box Location, Bottom View 1.1. Park the vehicle on an even surface with the transmission on neutral. 1.2. Apply the parking brake and set the master control switch to the stop position. 1.3. Set the battery disconnect switch in the battery compartment to the off position. 1.4. Raise the vehicle. CR5344E PAGE 2 OF 3 RECALL CAMPAIGN NQF705003 VERSION 5 1.5. Apply a torque of 333 lb-ft (452 N·m) on the three bolts N91461 shown. If parts are missing or damaged, order them as per the material list shown in level 2 of page 1. 1.6. Apply a torque seal. 1.7. The vehicle can return in service. # 1 # 2 # 3 Figure 2 – Location of the Three Bolts N91461 Figure 3 – Sectional View of the Assembly Spherical washer N91462 Bolt N91461 Nord-Lock washer N65400 Gear box mounting plate N91159 Vehicle structure CR5344E PAGE 3 OF 3 RECALL CAMPAIGN
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NQF705003 VERSION 5 REFERENCE: Nova Bus Manuals SECTION: 07: Steering Mechanism RS NO: MQR 7621-2384 EFFECTIVE IN PROD.: LD08 TC RECALL NO: 2022-649 NHTSA RECALL NO: 22V845 LEVEL DESCRIPTION DIRECT CHARGES TIME LABOUR MATERIAL 1 Permanent remedy: Replace the spherical washers by spacers. Torque according to the instructions. Nova
Bus Nova
Bus 45min 2 – – – – SUBJECT: Bosch steering gear box mounting plate fasteners permanent remedy*. JUSTIFICATION: The steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, loose or missing. REVISION HISTORY REV. DATE CHANGE DESCRIPTION WRITTEN BY NR 2022NO25 Initial release André Pelletier DISPOSAL OF PARTS REMOVED PARTS ARE: DISCARDED * RETAINED * Dispose of the unused parts and the defective parts in accordance with local environmental standards in effect. Yes – APPROVED BY: APPLICATION DEADLINES: N/A REFERENCE NUMBER: SR5342 MATERIAL REQUIRED PER VEHICLE QTY PART NO REV. DESCRIPTION LEVEL 1 3 N620000207 A SPACER 1ID X 3/8 THK 3 N65400 A Nord-Lock washer 3 N91461 – BOLT 7/8″X4″ CAP HEX STL G8 LEVEL 2 (only if required) – – – – To order, please contact novabus.parts@volvo
.com Or by phone for CANADA 1-800-771-6682, for USA 1-877-999-8808 Specify document number, quantity of parts required and shipping address. * The interim remedy was published under CR5344E. CR5342E PAGE 1 OF 18 NOVaBUS RECALL CAMPAIGN INFORMATION REDACTED PURSUANT TOTHE FREEDOM OF INFORMATION ACT (FO IA), 5 U.S.C.552(8)(6) NQF705003 VERSION 5 IMPORTANT: CERTAIN ORDERS MAY NOT INCLUDE ALL UNITS CLIENT ORDER ROAD NUMBER VIN (2NVY/4RKY…) QTY FROM TO FROM TO Brantford Ontario LE09 102105 102109 L82J8M37532 L82JXM3753 5 Chicago Transit Authority – CTA LD76 8350 8448 L82J0N97782 L82J6N97784 99 Chicago Transit Authority – CTA – Illinois LD75 — — L82J0M97779 L82J0M9777 1 CMBC (TransLink) – British Columbia LE13 H22101 H22101 L82M6M3753 L82M6M3753 1 Grey Lines – Nashville Tennessee LC53 — — L82J4K97772 L82J4K97772 1 Milwaukee Wisconsin – electric Bus – LFS-e+ LE16 1000 1000 L82M4N9778 L82M4N9778 1 Moncton (Codiac) – New Brunswick LD73 — — L82J1M37529 L82J1M3752 4 New York City Transit – NYCT LA73 8504 8507 L82J8J97764 L82J8J97764 4 New York City Transit – NYCT LA76 8508 8633 L82J9J97769 L82J8K97771 125 New York City Transit – NYCT LB29 5531 5566 S92J9J97766 S92J6J97768 36 New York City Transit – NYCT LB78 8526 8526 L82J3K97769 L82J3K97769 1 New York City Transit – NYCT LB99 5567 5602 S92J2J97769 S92J5K9777 36 New York City Transit – NYCT LC32 8634 8754 L82JXK97771 L82J5K97772 121 New York City Transit – NYCT LC79 * * * * 161 New York City Transit – NYCT LD08 * * * * 115 New York City Transit – NYCT LD64 * * * * 96 New York City Transit – NYCT LD06 8756 8758 L82J5L97777 L82J3L97777 3 New York City Transit – NYCT LD23 9620 9621 L82LXL97776 L82L5L97776 3 NFTA – Buffalo, New York LE03 2261 2270 L82J3N97784 L82J8N97784 10 Regina – Saskatchewan LD78 — — S92J8M3752 S92JXM3752 2 Regina Saskatchewan LE40 2201 2202 L82J3N37533 L82J5N37533 2 San Juan Puerto Rico LD32 2021-01 2021-10 L82J5L97777 L82J6L97777 10 San Juan Puerto Rico LE06 2021-11 2021-17 L82JXM97781 L82J5M9778 7 San Juan Puerto Rico LE83 2022-01 2022-11 L82J0N97786 L82J3N97786 11 Trimet Portland Oregon LD14 4501 4501 S92J3M97779 S92J3M9777 1 Trimet Portland Oregon LD15 4502 4531 S92J6M97781 S92J7N9778 30 University of Vermont LC87 — — L82L5L97775 L82L5L97775 1 * New York City Transit split orders are listed in the annex A at the end of this document CR5342E PAGE 2 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5342E ■EB WARNING FOLLOW YOUR INTERNAL SAFETY PROCEDURES. PROCEDURE 1.1. Park the vehicle on an even surface with the transmission on neutral. 1.2. Apply the parking brake and set the master control switch to the stop position. 1.3. Set the battery disconnect switch in the battery compartment to the off position . .(pcAUTION For information on hoisting and towing of the vehicle, see section 18: HOISTING AND TOWING in the Nova
Bus maintenance manual. Use appropriate hoisting equipment for your protection and to prevent damage to the vehicle. 1.4. Raise the vehicle. The gear box is located under the front left of the vehicle. Figure 1 – Steering Gear Box Location, Bottom View PAGE 3 OF 18 NQF705003 VERSION 5 NOVaBUS Spherical washer N91462 (willl be replaced by N620000207 spacer) Nord-Lock washer N65400 Bolt N91461 NQF705003 VERSION 5 RECALL CAMPAIGN CR5342E Figure 2 – Sectional View of the Assembly Gear box mounting plate N91159 PAGE 4 OF 18 NOVaBUS RECALL CAMPAIGN CR5342E 1.5. Locate and remove one of the three bolts N91461 securing the steering box to the structure. Discard the bolt and Nord-Lock washer. Loosen the other two bolts but don’t remove them yet to keep the correct alignment with the holes. # 1 Figure 3 – Location and Torque Sequence of the Three Bolts N91461 1.6. Remove the under coating on the structure and make sure the surface for the Nord-Lock washer is clean. Figure 4 – Clean the Surface for the Nord-Lock Washer PAGE 5 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E 1.7. Use a pry bar to lift slightly the gear box mounting plate to release the spherical washer. Use a magnetic tool or a small screwdriver to remove the spherical washer. Discard the spherical washer. See next figures. Figure 5 – Use a Pry Bar to Lift Slightly the Gear Box Mounting Plate 1.8. Clean the surfaces and the threads with brake cleaner (or an equivalent product locally approved). Use pressurized air with care for drying and final cleaning. 1.9. Insert the new spacer N620000207. Use a magnetic tool or a small screwdriver to insert the spacer. Figure 6 – lnserl Washer N620000207 PAGE 6 OF 18 NQF705003 VERSION 5 NQF705003 VERSION 5 1.11. Repeat the steps from 1.5 to 1.10 for the two other bolts. 1.12. Using a regular ratchet wrench, turn each bolt until it sits on the structure. Do not apply any torque to the bolts. Figure 7 – Install Bolts (Do Not Torque) 1.10. Engage a new bolt N91461 and Nord-Lock washer hand tight. CR5342E PAGE 7 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5342E & -Nore_ ___________________________ ALL TORQUING TOOLS MUST BE CALIBRATED TORQUE PROCEDURE 1.13. Follow the torquing sequence numbers shown in figure 3. 1.14. Torque each bolt to 11 lb-ft (15 N·m). If the bolt head does not seat on the structure at this value, use a pry bar to attempt to better align the gearbox and plate and re-attempt until successful. 1.15. Following the same sequence, torque each bolt to 73.6 lb-ft (100 N·m). 1.16. Following the same sequence, mark the socket with a 90-degree angle using a paint marker: trace two vertical lines at 90 degrees to each other (12 o’clock and 3 o’clock). See the figure below. 1.17. Using the socket, report the 90-degree mark on the structure. Refer to the figure below. For bolt # 2, we suggest marking the exterior of the reinforcement plate surrounding the bolt. 1.18. Also mark the bolt head-initial position according to the structure starting mark. See the figure below. Figure 8 – 90 Degree Marks on the Socket, Bolt Head and the Structure PAGE 8 OF 18 NQF705003 VERSION 5 NQF705003 VERSION 5 1.19. Following the same torquing sequence, using a breaker bar, align the socket with the marks previously made on the structure. Turn the bolt clockwise until the first mark is now aligned with the second mark confirming you applied a 90-degree angle torque. 1.20. In addition, following the same torquing sequence, torque each bolt to 500 ft-lb (678 N·m). The bolt may move or not at this final torque. Both situations are acceptable. 1.21. Apply under coating touch up with Tectyl 3344 or equivalent on the exposed metal. 1.22. Apply a torque seal to the head of the bolts. 1.23. Validate proper functionality of power steering by turning wheels from one end to the other. 1.24. The vehicle can return in service. CR5342E PAGE 9 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5342E ANNEX A (NYCT ONLY) IMPORTANT: CERTAIN ORDERS MAY NOT INCLUDE ALL UNITS Order Client Road No. VIN LC79 New York City Transit – NYCT 9623 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9624 4RKYL82L3M9 LC79 New York City Transit – NYCT 9625 4RKYL82L5M9 LC79 New York City Transit – NYCT 9626 4RKYL82L7M9 LC79 New York City Transit – NYCT 9627 4RKYL82L9M9 LC79 New York City Transit – NYCT 9628 4RKYL82L0M9 LC79 New York City Transit – NYCT 9629 4RKYL82L2M9 LC79 New York City Transit – NYCT 9630 4RKYL82L4M9 LC79 New York City Transit – NYCT 9631 4RKYL82L0M9 LC79 New York City Transit – NYCT 9632 4RKYL82L2M9 LC79 New York City Transit – NYCT 9633 4RKYL82L4M9 LC79 New York City Transit – NYCT 9634 4RKYL82L6M9 LC79 New York City Transit – NYCT 9635 4RKYL82L8M9 LC79 New York City Transit – NYCT 9636 4RKYL82LXM LC79 New York City Transit – NYCT 9637 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9639 4RKYL82L5M9 LC79 New York City Transit – NYCT 9640 4RKYL82L7M9 LC79 New York City Transit – NYCT 9641 4RKYL82LXM LC79 New York City Transit – NYCT 9642 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9643 4RKYL82L3M9 LC79 New York City Transit – NYCT 9644 4RKYL82L5M9 LC79 New York City Transit – NYCT 9645 4RKYL82L7M9 LC79 New York City Transit – NYCT 9646 4RKYL82L9M9 LC79 New York City Transit – NYCT 9647 4RKYL82L0M9 LC79 New York City Transit – NYCT 9648 4RKYL82L2M9 LC79 New York City Transit – NYCT 9649 4RKYL82L4M9 LC79 New York City Transit – NYCT 9650 4RKYL82L6M9 LC79 New York City Transit – NYCT 9651 4RKYL82L2M9 LC79 New York City Transit – NYCT 9652 4RKYL82L4M LC79 New York City Transit – NYCT 9653 4RKYL82L6M9 LC79 New York City Transit – NYCT 9654 4RKYL82L8M9 LC79 New York City Transit – NYCT 9655 4RKYL82LXM LC79 New York City Transit – NYCT 9656 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9657 4RKYL82L3M9 LC79 New York City Transit – NYCT 9658 4RKYL82L5M9 LC79 New York City Transit – NYCT 9659 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9660 4RKYL82L9M9 PAGE 10 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LC79 New York City Transit – NYCT 9661 4RKYL82L5M9 LC79 New York City Transit – NYCT 9662 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9663 4RKYL82L9M9 LC79 New York City Transit – NYCT 9664 4RKYL82L0M9 LC79 New York City Transit – NYCT 9665 4RKYL82L2M9 LC79 New York City Transit – NYCT 9666 4RKYL82L4M9 LC79 New York City Transit – NYCT 9667 4RKYL82L6M9 LC79 New York City Transit – NYCT 9668 4RKYL82L8M9 LC79 New York City Transit – NYCT 9669 4RKYL82LXM9 LC79 New York City Transit – NYCT 9670 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9671 4RKYL82L8M9 LC79 New York City Transit – NYCT 9672 4RKYL82LXM9 LC79 New York City Transit – NYCT 9673 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9674 4RKYL82L3M9 LC79 New York City Transit – NYCT 9675 4RKYL82L5M9 LC79 New York City Transit – NYCT 9676 4RKYL82L7M9 LC79 New York City Transit – NYCT 9677 4RKYL82L9M9 LC79 New York City Transit – NYCT 9678 4RKYL82L0M9 LC79 New York City Transit – NYCT 9679 4RKYL82L2M9 LC79 New York City Transit – NYCT 9680 4RKYL82L4M9 LC79 New York City Transit – NYCT 9681 4RKYL82L0M9 LC79 New York City Transit – NYCT 9682 4RKYL82L2M9 LC79 New York City Transit – NYCT 9683 4RKYL82L4M9 LC79 New York City Transit – NYCT 9684 4RKYL82L6M9 LC79 New York City Transit – NYCT 9685 4RKYL82L8M9 LC79 New York City Transit – NYCT 9686 4RKYL82LXM9 LC79 New York City Transit – NYCT 9687 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9688 4RKYL82L3M9 LC79 New York City Transit – NYCT 9689 4RKYL82L5M9 LC79 New York City Transit – NYCT 9690 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9691 4RKYL82L3M9 LC79 New York City Transit – NYCT 9692 4RKYL82L5M9 LC79 New York City Transit – NYCT 9693 4RKYL82L7M9 LC79 New York City Transit – NYCT 9694 4RKYL82L9M9 LC79 New York City Transit – NYCT 9695 4RKYL82L0M9 LC79 New York City Transit – NYCT 9696 4RKYL82L2M9 LC79 New York City Transit – NYCT 9697 4RKYL82L4M9 LC79 New York City Transit – NYCT 9698 4RKYL82L6M9 LC79 New York City Transit – NYCT 9699 4RKYL82L8M9 LC79 New York City Transit – NYCT 9700 4RKYL82LXM9 LC79 New York City Transit – NYCT 9701 4RKYL82L6M9 LC79 New York City Transit – NYCT 9702 4RKYL82L8M9 PAGE 11 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LC79 New York City Transit – NYCT 9703 4RKYL82LXM LC79 New York City Transit – NYCT 9704 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9705 4RKYL82L3M9 LC79 New York City Transit – NYCT 9706 4RKYL82L5M9 LC79 New York City Transit – NYCT 9707 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9708 4RKYL82L9M9 LC79 New York City Transit – NYCT 9709 4RKYL82L0M9 LC79 New York City Transit – NYCT 9710 4RKYL82L2M9 LC79 New York City Transit – NYCT 9711 4RKYL82L9M9 LC79 New York City Transit – NYCT 9712 4RKYL82L2M9 LC79 New York City Transit – NYCT 9713 4RKYL82L4M9 LC79 New York City Transit – NYCT 9714 4RKYL82L6M9 LC79 New York City Transit – NYCT 9715 4RKYL82L8M9 LC79 New York City Transit – NYCT 9716 4RKYL82LXM LC79 New York City Transit – NYCT 9717 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9718 4RKYL82L3M9 LC79 New York City Transit – NYCT 9719 4RKYL82L5M9 LC79 New York City Transit – NYCT 9720 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9721 4RKYL82L3M9 LC79 New York City Transit – NYCT 9722 4RKYL82L5M9 LC79 New York City Transit – NYCT 9723 4RKYL82L7M9 LC79 New York City Transit – NYCT 9724 4RKYL82L9M9 LC79 New York City Transit – NYCT 9725 4RKYL82L0M9 LC79 New York City Transit – NYCT 9726 4RKYL82L2M9 LC79 New York City Transit – NYCT 9727 4RKYL82L4M9 LC79 New York City Transit – NYCT 9728 4RKYL82L6M9 LC79 New York City Transit – NYCT 9729 4RKYL82L8M9 LC79 New York City Transit – NYCT 9730 4RKYL82L4M9 LC79 New York City Transit – NYCT 9731 4RKYL82L6M9 LC79 New York City Transit – NYCT 9732 4RKYL82L8M9 LC79 New York City Transit – NYCT 9733 4RKYL82L3M9 LC79 New York City Transit – NYCT 9734 4RKYL82L5M9 LC79 New York City Transit – NYCT 9735 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9736 4RKYL82L9M9 LC79 New York City Transit – NYCT 9737 4RKYL82L0M9 LC79 New York City Transit – NYCT 9738 4RKYL82L2M9 LC79 New York City Transit – NYCT 9739 4RKYL82L4M9 LC79 New York City Transit – NYCT 9740 4RKYL82L6M9 LC79 New York City Transit – NYCT 9741 4RKYL82L8M9 LC79 New York City Transit – NYCT 9742 4RKYL82LXM LC79 New York City Transit – NYCT 9743 4RKYL82L6M9 LC79 New York City Transit – NYCT 9744 4RKYL82L8M9 PAGE 12 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LC79 New York City Transit – NYCT 9745 4RKYL82LXM LC79 New York City Transit – NYCT 9746 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9747 4RKYL82L3M9 LC79 New York City Transit – NYCT 9748 4RKYL82L5M9 LC79 New York City Transit – NYCT 9749 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9750 4RKYL82L9M9 LC79 New York City Transit – NYCT 9751 4RKYL82L0M9 LC79 New York City Transit – NYCT 9752 4RKYL82L2M9 LC79 New York City Transit – NYCT 9753 4RKYL82L9M9 LC79 New York City Transit – NYCT 9754 4RKYL82L4M9 LC79 New York City Transit – NYCT 9755 4RKYL82L6M9 LC79 New York City Transit – NYCT 9756 4RKYL82L8M9 LC79 New York City Transit – NYCT 9757 4RKYL82LXM LC79 New York City Transit – NYCT 9758 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9759 4RKYL82L3M9 LC79 New York City Transit – NYCT 9760 4RKYL82L5M9 LC79 New York City Transit – NYCT 9761 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9762 4RKYL82L3M9 LC79 New York City Transit – NYCT 9763 4RKYL82L5M9 LC79 New York City Transit – NYCT 9764 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9765 4RKYL82L0M9 LC79 New York City Transit – NYCT 9766 4RKYL82L2M9 LC79 New York City Transit – NYCT 9767 4RKYL82L4M9 LC79 New York City Transit – NYCT 9768 4RKYL82L6M9 LC79 New York City Transit – NYCT 9769 4RKYL82L8M9 LC79 New York City Transit – NYCT 9770 4RKYL82L4M9 LC79 New York City Transit – NYCT 9771 4RKYL82L6M9 LC79 New York City Transit – NYCT 9772 4RKYL82L8M9 LC79 New York City Transit – NYCT 9773 4RKYL82LXM LC79 New York City Transit – NYCT 9774 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9775 4RKYL82L3M9 LC79 New York City Transit – NYCT 9776 4RKYL82L5M9 LC79 New York City Transit – NYCT 9777 4RKYL82L7M9 LC79 New York City Transit – NYCT 9778 4RKYL82L9M9 LC79 New York City Transit – NYCT 9779 4RKYL82L0M9 LC79 New York City Transit – NYCT 9780 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9781 4RKYL82L9M9 LC79 New York City Transit – NYCT 9782 4RKYL82L0M9 LC79 New York City Transit – NYCT 9783 4RKYL82L2M9 LC79 New York City Transit – NYCT 9784 4RKYL82L4M9 LD08 New York City Transit – NYCT 8759 4RKYL82J5M9 LD08 New York City Transit – NYCT 8762 4RKYL82J0M9 PAGE 13 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LD08 New York City Transit – NYCT 8763 4RKYL82J7M9 LD08 New York City Transit – NYCT 8764 4RKYL82J9M9 LD08 New York City Transit – NYCT 8765 4RKYL82J0M9 LD08 New York City Transit – NYCT 8767 4RKYL82J4M9 LD08 New York City Transit – NYCT 8768 4RKYL82J6M9 LD08 New York City Transit – NYCT 8769 4RKYL82J8M9 LD08 New York City Transit – NYCT 8770 4RKYL82JXM9 LD08 New York City Transit – NYCT 8772 4RKYL82J3M9 LD08 New York City Transit – NYCT 8773 4RKYL82JXM9 LD08 New York City Transit – NYCT 8776 4RKYL82J5M9 LD08 New York City Transit – NYCT 8777 4RKYL82J7M9 LD08 New York City Transit – NYCT 8781 4RKYL82J4M9 LD08 New York City Transit – NYCT 8783 4RKYL82J2M9 LD08 New York City Transit – NYCT 8785 4RKYL82J6M9 LD08 New York City Transit – NYCT 8786 4RKYL82J8M9 LD08 New York City Transit – NYCT 8788 4RKYL82J1M9 LD08 New York City Transit – NYCT 8789 4RKYL82J3M9 LD08 New York City Transit – NYCT 8794 4RKYL82J1M9 LD08 New York City Transit – NYCT 8800 4RKYL82J7M9 LD08 New York City Transit – NYCT 8801 4RKYL82J9M9 LD08 New York City Transit – NYCT 8803 4RKYL82J7M9 LD08 New York City Transit – NYCT 8806 4RKYL82J2M9 LD08 New York City Transit – NYCT 8808 4RKYL82J6M9 LD08 New York City Transit – NYCT 8809 4RKYL82J8M9 LD08 New York City Transit – NYCT 8810 4RKYL82JXM9 LD08 New York City Transit – NYCT 8811 4RKYL82J1M9 LD08 New York City Transit – NYCT 8812 4RKYL82J3M9 LD08 New York City Transit – NYCT 8814 4RKYL82J7M9 LD08 New York City Transit – NYCT 8815 4RKYL82J9M9 LD08 New York City Transit – NYCT 8817 4RKYL82J6M9 LD08 New York City Transit – NYCT 8818 4RKYL82J2M9 LD08 New York City Transit – NYCT 8819 4RKYL82J4M9 LD08 New York City Transit – NYCT 8820 4RKYL82J6M9 LD08 New York City Transit – NYCT 8821 4RKYL82J8M9 LD08 New York City Transit – NYCT 8822 4RKYL82JXM9 LD08 New York City Transit – NYCT 8823 4RKYL82J1 M9 LD08 New York City Transit – NYCT 8824 4RKYL82J3M9 LD08 New York City Transit – NYCT 8825 4RKYL82J5M9 LD08 New York City Transit – NYCT 8826 4RKYL82J7M9 LD08 New York City Transit – NYCT 8827 4RKYL82J9M9 LD08 New York City Transit – NYCT 8828 4RKYL82J5M9 LD08 New York City Transit – NYCT 8829 4RKYL82J7M9 PAGE 14 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LD08 New York City Transit – NYCT 8830 4RKYL82J2M LD08 New York City Transit – NYCT 8831 4RKYL82J4M LD08 New York City Transit – NYCT 8832 4RKYL82J6M LD08 New York City Transit – NYCT 8833 4RKYL82J8M LD08 New York City Transit – NYCT 8834 4RKYL82JXM LD08 New York City Transit – NYCT 8835 4RKYL82J1M LD08 New York City Transit – NYCT 8836 4RKYL82J8M LD08 New York City Transit – NYCT 8837 4RKYL82JXM LD08 New York City Transit – NYCT 8838 4RKYL82J1M LD08 New York City Transit – NYCT 8839 4RKYL82J3M LD08 New York City Transit – NYCT 8840 4RKYL82J9M LD08 New York City Transit – NYCT 8841 4RKYL82J0M LD08 New York City Transit – NYCT 8842 4RKYL82J2M LD08 New York City Transit – NYCT 8843 4RKYL82J4M LD08 New York City Transit – NYCT 8844 4RKYL82J0M LD08 New York City Transit – NYCT 8845 4RKYL82J2M LD08 New York City Transit – NYCT 8846 4RKYL82J4M LD08 New York City Transit – NYCT 8847 4RKYL82J8N LD08 New York City Transit – NYCT 8848 4RKYL82JXN LD08 New York City Transit – NYCT 8849 4RKYL82J1N LD08 New York City Transit – NYCT 8850 4RKYL82J3N LD08 New York City Transit – NYCT 8851 4RKYL82J5N LD08 New York City Transit – NYCT 8852 4RKYL82J1N LD08 New York City Transit – NYCT 8853 4RKYL82J3N LD08 New York City Transit – NYCT 8854 4RKYL82J5N LD08 New York City Transit – NYCT 8855 4RKYL82J7N LD08 New York City Transit – NYCT 8856 4RKYL82J2N LD08 New York City Transit – NYCT 8857 4RKYL82J4N LD08 New York City Transit – NYCT 8858 4RKYL82J6N LD08 New York City Transit – NYCT 8859 4RKYL82J8N LD08 New York City Transit – NYCT 8860 4RKYL82J4N LD08 New York City Transit – NYCT 8861 4RKYL82J6N LD08 New York City Transit – NYCT 8862 4RKYL82J8N LD08 New York City Transit – NYCT 8863 4RKYL82JXN LD08 New York City Transit – NYCT 8864 4RKYL82J1N LD08 New York City Transit – NYCT 8865 4RKYL82J3N LD08 New York City Transit – NYCT 8866 4RKYL82J5N LD08 New York City Transit – NYCT 8867 4RKYL82J7N LD08 New York City Transit – NYCT 8868 4RKYL82J9N LD08 New York City Transit – NYCT 8869 4RKYL82J0N LD08 New York City Transit – NYCT 8870 4RKYL82J2N LD08 New York City Transit – NYCT 8871 4RKYL82J9N PAGE 15 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LD08 New York City Transit – NYCT 8872 4RKYL82J0N9 LD08 New York City Transit – NYCT 8873 4RKYL82JXN9 LD08 New York City Transit – NYCT 8874 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8875 4RKYL82J3N9 LD08 New York City Transit – NYCT 8876 4RKYL82J5N9 LD08 New York City Transit – NYCT 8877 4RKYL82J1N9 LD08 New York City Transit – NYCT 8878 4RKYL82J3N9 LD08 New York City Transit – NYCT 8883 4RKYL82J7N9 LD08 New York City Transit – NYCT 8885 4RKYL82J0N9 LD08 New York City Transit – NYCT 8887 4RKYL82J9N9 LD08 New York City Transit – NYCT 8888 4RKYL82J0N9 LD08 New York City Transit – NYCT 8889 4RKYL82J2N9 LD08 New York City Transit – NYCT 8890 4RKYL82J4N9 LD08 New York City Transit – NYCT 8891 4RKYL82J2N9 LD08 New York City Transit – NYCT 8892 4RKYL82J4N9 LD08 New York City Transit – NYCT 8893 4RKYL82J6N9 LD08 New York City Transit – NYCT 8894 4RKYL82J2N9 LD08 New York City Transit – NYCT 8895 4RKYL82J4N9 LD08 New York City Transit – NYCT 8896 4RKYL82J6N9 LD08 New York City Transit – NYCT 8897 4RKYL82J2N9 LD08 New York City Transit – NYCT 8899 4RKYL82J6N9 LD08 New York City Transit – NYCT 8900 4RKYL82J0N9 LD08 New York City Transit – NYCT 8901 4RKYL82J2N9 LD08 New York City Transit – NYCT 8902 4RKYL82J4N9 LD08 New York City Transit – NYCT 8903 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8904 4RKYL82J3N9 LD08 New York City Transit – NYCT 8908 4RKYL82J0N9 LD08 New York City Transit – NYCT 8920 4RKYL82J5N9 LD08 New York City Transit – NYCT 8922 4RKYL82J9N9 LD64 New York City Transit – NYCT 9786 4RKYL82L6M9 LD64 New York City Transit – NYCT 9787 4RKYL82L8M9 LD64 New York City Transit – NYCT 9788 4RKYL82LXM LD64 New York City Transit – NYCT 9789 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9791 4RKYL82L0M9 LD64 New York City Transit – NYCT 9792 4RKYL82L2M9 LD64 New York City Transit – NYCT 9793 4RKYL82L4M9 LD64 New York City Transit – NYCT 9794 4RKYL82L6M9 LD64 New York City Transit – NYCT 9795 4RKYL82L2M9 LD64 New York City Transit – NYCT 9796 4RKYL82L4M9 LD64 New York City Transit – NYCT 9797 4RKYL82L6M9 LD64 New York City Transit – NYCT 9798 4RKYL82L8M9 LD64 New York City Transit – NYCT 9800 4RKYL82L 1 M9 PAGE 16 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LD64 New York City Transit – NYCT 9801 4RKYL82L3M9 LD64 New York City Transit – NYCT 9802 4RKYL82L5M9 LD64 New York City Transit – NYCT 9803 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9804 4RKYL82L9M9 LD64 New York City Transit – NYCT 9805 4RKYL82L5M9 LD64 New York City Transit – NYCT 9806 4RKYL82L7M9 LD64 New York City Transit – NYCT 9807 4RKYL82LXM LD64 New York City Transit – NYCT 9808 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9809 4RKYL82L8M9 LD64 New York City Transit – NYCT 9810 4RKYL82LXM LD64 New York City Transit – NYCT 9811 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9812 4RKYL82L3M9 LD64 New York City Transit – NYCT 9813 4RKYL82L5M9 LD64 New York City Transit – NYCT 9815 4RKYL82L9M9 LD64 New York City Transit – NYCT 9816 4RKYL82L0M9 LD64 New York City Transit – NYCT 9817 4RKYL82L2M9 LD64 New York City Transit – NYCT 9818 4RKYL82L4M9 LD64 New York City Transit – NYCT 9819 4RKYL82L6M9 LD64 New York City Transit – NYCT 9820 4RKYL82L8M9 LD64 New York City Transit – NYCT 9821 4RKYL82LXM LD64 New York City Transit – NYCT 9822 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9823 4RKYL82L8M9 LD64 New York City Transit – NYCT 9825 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9826 4RKYL82L3M9 LD64 New York City Transit – NYCT 9827 4RKYL82L5M9 LD64 New York City Transit – NYCT 9828 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9829 4RKYL82L4M9 LD64 New York City Transit – NYCT 9830 4RKYL82L6M9 LD64 New York City Transit – NYCT 9831 4RKYL82L8M9 LD64 New York City Transit – NYCT 9832 4RKYL82LXM LD64 New York City Transit – NYCT 9833 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9834 4RKYL82L3M9 LD64 New York City Transit – NYCT 9835 4RKYL82L5M9 LD64 New York City Transit – NYCT 9836 4RKYL82L7M9 LD64 New York City Transit – NYCT 9837 4RKYL82L3M9 LD64 New York City Transit – NYCT 9838 4RKYL82L5M9 LD64 New York City Transit – NYCT 9839 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9840 4RKYL82LXM LD64 New York City Transit – NYCT 9841 4RKYL82L6M9 LD64 New York City Transit – NYCT 9842 4RKYL82L8M9 LD64 New York City Transit – NYCT 9844 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9845 4RKYL82L3M9 PAGE 17 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342E LD64 New York City Transit – NYCT 9846 4RKYL82L0M9 LD64 New York City Transit – NYCT 9847 4RKYL82L2M9 LD64 New York City Transit – NYCT 9848 4RKYL82L4M9 LD64 New York City Transit – NYCT 9849 4RKYL82L6M9 LD64 New York City Transit – NYCT 9850 4RKYL82L8M9 LD64 New York City Transit – NYCT 9851 4RKYL82LXM9 LD64 New York City Transit – NYCT 9852 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9854 4RKYL82L5M9 LD64 New York City Transit – NYCT 9855 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9856 4RKYL82L3M9 LD64 New York City Transit – NYCT 9857 4RKYL82L4M9 LD64 New York City Transit – NYCT 9858 4RKYL82L6M9 LD64 New York City Transit – NYCT 9859 4RKYL82L8M9 LD64 New York City Transit – NYCT 9860 4RKYL82LXM9 LD64 New York City Transit – NYCT 9861 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9862 4RKYL82L3M9 LD64 New York City Transit – NYCT 9863 4RKYL82L5M9 LD64 New York City Transit – NYCT 9864 4RKYL82L7M9 LD64 New York City Transit – NYCT 9865 4RKYL82L9M9 LD64 New York City Transit – NYCT 9866 4RKYL82LXM9 LD64 New York City Transit – NYCT 9867 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9871 4RKYL82L3M9 LD64 New York City Transit – NYCT 9872 4RKYL82L5M9 LD64 New York City Transit – NYCT 9874 4RKYL82L9M9 LD64 New York City Transit – NYCT 9875 4RKYL82L8M9 LD64 New York City Transit – NYCT 9876 4RKYL82LXM9 LD64 New York City Transit – NYCT 9877 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9878 4RKYL82L3M9 LD64 New York City Transit – NYCT 9880 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9881 4RKYL82L3M9 LD64 New York City Transit – NYCT 9882 4RKYL82L5M9 LD64 New York City Transit – NYCT 9884 4RKYL82L9M9 LD64 New York City Transit – NYCT 9885 4RKYL82L0M9 LD64 New York City Transit – NYCT 9889 4RKYL82L8M9 LD64 New York City Transit – NYCT 9890 4RKYL82L9M9 LD64 New York City Transit – NYCT 9892 4RKYL82L7M9 LD64 New York City Transit – NYCT 9894 4RKYL82L0M9 LD64 New York City Transit – NYCT 9895 4RKYL82L2M9 LD64 New York City Transit – NYCT 9896 4RKYL82L4M9 LD64 New York City Transit – NYCT 9897 4RKYL82L6M9 LD64 New York City Transit – NYCT 9910 4RKYL82L 1 M9 PAGE 18 OF 18 NQF705003 VERSION 5
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NQF705003 VERSION 5 REFERENCE: Nova Bus Manuals SECTION: 07: Steering Mechanism RS NO: MQR 7621-2384 EFFECTIVE IN PROD.: LD08 TC RECALL NO: 2022-649 NHTSA RECALL NO: 22V845 LEVEL DESCRIPTION DIRECT CHARGES TIME LABOUR MATERIAL 1 Permanent remedy: Replace the spherical washers by spacers. Torque according to the instructions. Nova
Bus Nova
Bus 45min 2 – – – – SUBJECT: Bosch steering gear box mounting plate fasteners permanent remedy*. JUSTIFICATION: The steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, loose or missing. REVISION HISTORY REV. DATE CHANGE DESCRIPTION WRITTEN BY NR 2022NO25 Initial release André Pelletier R1 2022DE16 NYCT vehicles transferred to CR5359 André Pelletier DISPOSAL OF PARTS REMOVED PARTS ARE: DISCARDED * RETAINED * Dispose of the unused parts and the defective parts in accordance with local environmental standards in effect. Yes – APPROVED BY: APPLICATION DEADLINES: N/A REFERENCE NUMBER: SR5342 MATERIAL REQUIRED PER VEHICLE QTY PART NO REV. DESCRIPTION LEVEL 1 3 N620000207 A SPACER 1ID X 3/8 THK 3 N65400 A Nord-Lock washer 3 N91461 – BOLT 7/8″X4″ CAP HEX STL G8 LEVEL 2 (only if required) – – – – To order, please contact novabus.parts@volvo
.com Or by phone for CANADA 1-800-771-6682, for USA 1-877-999-8808 Specify document number, quantity of parts required and shipping address. * The interim remedy was published under CR5344E. CR5342ER1 PAGE 1 OF 18 RECALL CAMPAIGN INFORMATION REDACTED PURSUANT TOTHE FREEDOM OF INFORMATION ACT (FO IA), 5 U.S.C.552(8)(6) NOVaBUS NOVaBUS RECALL CAMPAIGN CR5342ER1 Symbo l Meaning Empty Field No changes, the procedure applies + Contract added, the procedure applies – Contract removed. the procedure does not apply IMPORTANT: CERTAIN ORDERS MAY NOT INCLUDE ALL UNITS ROAD NUMBER VIN (2NVY/4RKY … ) SYM CLIENT ORDER QTY NOTE FROM TO FROM TO Brantford Ontario LE09 102105 102109 L82J8M3753 L82JXM3753 5 Chicago Transit Authority – CTA LD76 8350 8448 L82J0N97782 L82J6N9778 99 Chicago Transit Authority- CTA LD75 L82J0M9777 L82J0M9777 CMBC (Translink) – British LE13 H22101 H22101 L82M6M3753 L82M6M3753 Columbia Grey Lines – Nashville LC53 L82J4K97772 L82J4K9777 Tennessee Milwaukee Wisconsin – electric LE16 1000 1000 L82M4N9778 L82M4N9778 Bus – LFS-e+ Moncion (Codiac)- New LD73 L82J1M3752 L82J1M3752 4 Brunswick New York City Transit – NYCT LA73 8504 8507 L82J8J97764 4 New York City Transit – NYCT LA76 8508 8633 L82J9J97769 L82J8K97771 125 New York City Transit – NYCT LB29 5531 5566 S92J9J97766 S92J6J97768 36 New York City Transit – NYCT LB78 8526 8526 L82J3K97769 L82J3K9776 New York City Transit – NYCT LB99 5567 5602 S92J2J97769 S92J5K9777 36 Transferred New York City Transit – NYCT LC32 8634 8754 L82JXK97771 L82J5K9777 121 to CR5359 New York City Transit – NYCT LC79 . . 161 New York City Transit – NYCT LD08 . . 115 New York City Transit – NYCT LD64 96 New York City Transit – NYCT LD06 8756 8758 L82J5L97777 L82J3L97777 3 New York City Transit – NYCT LD23 9620 9621 L82LXL97776 L82L5L97776 3 NFTA – Buffalo, New York LE03 2261 2270 L82J3N97784 L82J8N9778 10 Regina – Saskatchewan LD78 S92J8M3752 S92JXM3752 2 Regina Saskatchewan LE40 2201 2202 L82J3N37533 L82J5N3753 2 San Juan Puerto Rico LD32 2021 -01 2021-10 L82J5L97777 L82J6L97777 10 San Juan Puerto Rico LE06 2021-11 2021-17 L82J5M97781 7 San Juan Puerto Rico LE83 2022-01 2022-11 L82J0N97786 L82J3N9778 11 Trimet Portland Oregon LD14 4501 4501 S92J3M9777 S92J3M9777 1 Trimet Portland Oregon LD15 4502 4531 S92J7N9778 30 University of Vermont LC87 L82L5L97775 L82L5L97775 * N ew York City Transit split orders are l isted in the annex A at the end of this document PAGE 2 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 ■EB WARNING FOLLOW YOUR INTERNAL SAFETY PROCEDURES. PROCEDURE 1.1. Park the vehicle on an even surface with the transmission on neutral. 1.2. Apply the parking brake and set the master control switch to the stop position. 1.3. Set the battery disconnect switch in the battery compartment to the off position . .(pcAUTION For information on hoisting and towing of the vehicle, see section 18: HOISTING AND TOWING in the Nova
Bus maintenance manual. Use appropriate hoisting equipment for your protection and to prevent damage to the vehicle. 1.4. Raise the vehicle. The gear box is located under the front left of the vehicle. Figure 1 – Steering Gear Box Location, Bottom View PAGE 3 OF 18 NQF705003 VERSION 5 NOVaBUS Spherical washer N91462 (willl be replaced by N620000207 spacer) Nord-Lock washer N65400 Bolt N91461 NQF705003 VERSION 5 RECALL CAMPAIGN CR5342ER1 Figure 2 – Sectional View of the Assembly Gear box mounting plate N91159 PAGE 4 OF 18 NOVaBUS RECALL CAMPAIGN CR5342ER1 1.5. Locate and remove one of the three bolts N91461 securing the steering box to the structure. Discard the bolt and Nord-Lock washer. Loosen the other two bolts but don’t remove them yet to keep the correct alignment with the holes. # 1 Figure 3 – Location and Torque Sequence of the Three Bolts N91461 1.6. Remove the under coating on the structure and make sure the surface for the Nord-Lock washer is clean. Figure 4 – Clean the Surface for the Nord-Lock Washer PAGE 5 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 1.7. Use a pry bar to lift slightly the gear box mounting plate to release the spherical washer. Use a magnetic tool or a small screwdriver to remove the spherical washer. Discard the spherical washer. See next figures. Figure 5 – Use a Pry Bar to Lift Slightly the Gear Box Mounting Plate 1.8. Clean the surfaces and the threads with brake cleaner (or an equivalent product locally approved). Use pressurized air with care for drying and final cleaning. 1.9. Insert the new spacer N620000207. Use a magnetic tool or a small screwdriver to insert the spacer. Figure 6 – lnserl Washer N620000207 PAGE 6 OF 18 NQF705003 VERSION 5 NQF705003 VERSION 5 1.11. Repeat the steps from 1.5 to 1.10 for the two other bolts. 1.12. Using a regular ratchet wrench, turn each bolt until it sits on the structure. Do not apply any torque to the bolts. Figure 7 – Install Bolts (Do Not Torque) 1.10. Engage a new bolt N91461 and Nord-Lock washer hand tight. CR5342ER1 PAGE 7 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5342ER1 & -Nore_ ___________________________ ALL TORQUING TOOLS MUST BE CALIBRATED TORQUE PROCEDURE 1.13. Follow the torquing sequence numbers shown in figure 3. 1.14. Torque each bolt to 11 lb-ft (15 N·m). If the bolt head does not seat on the structure at this value, use a pry bar to attempt to better align the gearbox and plate and reattempt until successful. 1.15. Following the same sequence, torque each bolt to 73.6 lb-ft (100 N·m). 1.16. Following the same sequence, mark the socket with a 90-degree angle using a paint marker: trace two vertical lines at 90 degrees to each other (12 o’clock and 3 o’clock). See the figure below. 1.17. Using the socket, report the 90-degree mark on the structure. Refer to the figure below. For bolt # 2, we suggest marking the exterior of the reinforcement plate surrounding the bolt. 1.18. Also mark the bolt head-initial position according to the structure starting mark. See the figure below. Figure 8 – 90 Degree Marks on the Socket, Bolt Head and the Structure PAGE 8 OF 18 NQF705003 VERSION 5 NQF705003 VERSION 5 1.19. Following the same torquing sequence, using a breaker bar, align the socket with the marks previously made on the structure. Turn the bolt clockwise until the first mark is now aligned with the second mark confirming you applied a 90-degree angle torque. 1.20. In addition, following the same torquing sequence, torque each bolt to 500 ft-lb (678 N·m). The bolt may move or not at this final torque. Both situations are acceptable. 1.21. Apply under coating touch up with Tectyl 3344 or equivalent on the exposed metal. 1.22. Apply a torque seal to the head of the bolts. 1.23. Validate proper functionality of power steering by turning wheels from one end to the other. 1.24. The vehicle can return in service. CR5342ER1 PAGE 9 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5342ER1 ANNEX A (ALL NYCT VEHICLES ARE TRANSFFERED TO CR5359) IMPORTANT: CERTAIN ORDERS MAY NOT INCLUDE ALL UNITS Order Client Road No. VIN LC79 New York City Transit – NYCT 9623 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9624 4RKYL82L3M9 LC79 New York City Transit – NYCT 9625 4RKYL82L5M9 LC79 New York City Transit – NYCT 9626 4RKYL82L7M9 LC79 New York City Transit – NYCT 9627 4RKYL82L9M9 LC79 New York City Transit – NYCT 9628 4RKYL82L0M9 LC79 New York City Transit – NYCT 9629 4RKYL82L2M9 LC79 New York City Transit – NYCT 9630 4RKYL82L4M9 LC79 New York City Transit – NYCT 9631 4RKYL82L0M9 LC79 New York City Transit – NYCT 9632 4RKYL82L2M9 LC79 New York City Transit – NYCT 9633 4RKYL82L4M9 LC79 New York City Transit – NYCT 9634 4RKYL82L6M9 LC79 New York City Transit – NYCT 9635 4RKYL82L8M9 LC79 New York City Transit – NYCT 9636 4RKYL82LXM LC79 New York City Transit – NYCT 9637 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9639 4RKYL82L5M9 LC79 New York City Transit – NYCT 9640 4RKYL82L7M9 LC79 New York City Transit – NYCT 9641 4RKYL82LXM LC79 New York City Transit – NYCT 9642 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9643 4RKYL82L3M9 LC79 New York City Transit – NYCT 9644 4RKYL82L5M9 LC79 New York City Transit – NYCT 9645 4RKYL82L7M9 LC79 New York City Transit – NYCT 9646 4RKYL82L9M9 LC79 New York City Transit – NYCT 9647 4RKYL82L0M9 LC79 New York City Transit – NYCT 9648 4RKYL82L2M9 LC79 New York City Transit – NYCT 9649 4RKYL82L4M9 LC79 New York City Transit – NYCT 9650 4RKYL82L6M9 LC79 New York City Transit – NYCT 9651 4RKYL82L2M9 LC79 New York City Transit – NYCT 9652 4RKYL82L4M LC79 New York City Transit – NYCT 9653 4RKYL82L6M9 LC79 New York City Transit – NYCT 9654 4RKYL82L8M9 LC79 New York City Transit – NYCT 9655 4RKYL82LXM LC79 New York City Transit – NYCT 9656 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9657 4RKYL82L3M9 LC79 New York City Transit – NYCT 9658 4RKYL82L5M9 LC79 New York City Transit – NYCT 9659 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9660 4RKYL82L9M9 PAGE 10 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LC79 New York City Transit – NYCT 9661 4RKYL82L5M LC79 New York City Transit – NYCT 9662 4RKYL82L7M LC79 New York City Transit – NYCT 9663 4RKYL82L9M LC79 New York City Transit – NYCT 9664 4RKYL82L0M LC79 New York City Transit – NYCT 9665 4RKYL82L2M LC79 New York City Transit – NYCT 9666 4RKYL82L4M LC79 New York City Transit – NYCT 9667 4RKYL82L6M LC79 New York City Transit – NYCT 9668 4RKYL82L8M LC79 New York City Transit – NYCT 9669 4RKYL82LXM LC79 New York City Transit – NYCT 9670 4RKYL82L 1M LC79 New York City Transit – NYCT 9671 4RKYL82L8M LC79 New York City Transit – NYCT 9672 4RKYL82LXM LC79 New York City Transit – NYCT 9673 4RKYL82L 1M LC79 New York City Transit – NYCT 9674 4RKYL82L3M LC79 New York City Transit – NYCT 9675 4RKYL82L5M LC79 New York City Transit – NYCT 9676 4RKYL82L7M LC79 New York City Transit – NYCT 9677 4RKYL82L9M LC79 New York City Transit – NYCT 9678 4RKYL82L0M LC79 New York City Transit – NYCT 9679 4RKYL82L2M LC79 New York City Transit – NYCT 9680 4RKYL82L4M LC79 New York City Transit – NYCT 9681 4RKYL82L0M LC79 New York City Transit – NYCT 9682 4RKYL82L2M LC79 New York City Transit – NYCT 9683 4RKYL82L4M LC79 New York City Transit – NYCT 9684 4RKYL82L6M LC79 New York City Transit – NYCT 9685 4RKYL82L8M LC79 New York City Transit – NYCT 9686 4RKYL82LXM LC79 New York City Transit – NYCT 9687 4RKYL82L 1M LC79 New York City Transit – NYCT 9688 4RKYL82L3M LC79 New York City Transit – NYCT 9689 4RKYL82L5M LC79 New York City Transit – NYCT 9690 4RKYL82L7M LC79 New York City Transit – NYCT 9691 4RKYL82L3M LC79 New York City Transit – NYCT 9692 4RKYL82L5M LC79 New York City Transit – NYCT 9693 4RKYL82L7M LC79 New York City Transit – NYCT 9694 4RKYL82L9M LC79 New York City Transit – NYCT 9695 4RKYL82L0M LC79 New York City Transit – NYCT 9696 4RKYL82L2M LC79 New York City Transit – NYCT 9697 4RKYL82L4M LC79 New York City Transit – NYCT 9698 4RKYL82L6M LC79 New York City Transit – NYCT 9699 4RKYL82L8M LC79 New York City Transit – NYCT 9700 4RKYL82LXM LC79 New York City Transit – NYCT 9701 4RKYL82L6M LC79 New York City Transit – NYCT 9702 4RKYL82L8M PAGE 11 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LC79 New York City Transit – NYCT 9703 4RKYL82LXM LC79 New York City Transit – NYCT 9704 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9705 4RKYL82L3M9 LC79 New York City Transit – NYCT 9706 4RKYL82L5M9 LC79 New York City Transit – NYCT 9707 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9708 4RKYL82L9M9 LC79 New York City Transit – NYCT 9709 4RKYL82L0M9 LC79 New York City Transit – NYCT 9710 4RKYL82L2M9 LC79 New York City Transit – NYCT 9711 4RKYL82L9M9 LC79 New York City Transit – NYCT 9712 4RKYL82L2M9 LC79 New York City Transit – NYCT 9713 4RKYL82L4M9 LC79 New York City Transit – NYCT 9714 4RKYL82L6M9 LC79 New York City Transit – NYCT 9715 4RKYL82L8M9 LC79 New York City Transit – NYCT 9716 4RKYL82LXM LC79 New York City Transit – NYCT 9717 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9718 4RKYL82L3M9 LC79 New York City Transit – NYCT 9719 4RKYL82L5M9 LC79 New York City Transit – NYCT 9720 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9721 4RKYL82L3M9 LC79 New York City Transit – NYCT 9722 4RKYL82L5M9 LC79 New York City Transit – NYCT 9723 4RKYL82L7M9 LC79 New York City Transit – NYCT 9724 4RKYL82L9M9 LC79 New York City Transit – NYCT 9725 4RKYL82L0M9 LC79 New York City Transit – NYCT 9726 4RKYL82L2M9 LC79 New York City Transit – NYCT 9727 4RKYL82L4M9 LC79 New York City Transit – NYCT 9728 4RKYL82L6M9 LC79 New York City Transit – NYCT 9729 4RKYL82L8M9 LC79 New York City Transit – NYCT 9730 4RKYL82L4M9 LC79 New York City Transit – NYCT 9731 4RKYL82L6M9 LC79 New York City Transit – NYCT 9732 4RKYL82L8M9 LC79 New York City Transit – NYCT 9733 4RKYL82L3M9 LC79 New York City Transit – NYCT 9734 4RKYL82L5M9 LC79 New York City Transit – NYCT 9735 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9736 4RKYL82L9M9 LC79 New York City Transit – NYCT 9737 4RKYL82L0M9 LC79 New York City Transit – NYCT 9738 4RKYL82L2M9 LC79 New York City Transit – NYCT 9739 4RKYL82L4M9 LC79 New York City Transit – NYCT 9740 4RKYL82L6M9 LC79 New York City Transit – NYCT 9741 4RKYL82L8M9 LC79 New York City Transit – NYCT 9742 4RKYL82LXM LC79 New York City Transit – NYCT 9743 4RKYL82L6M9 LC79 New York City Transit – NYCT 9744 4RKYL82L8M9 PAGE 12 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LC79 New York City Transit – NYCT 9745 ‘ – .. . LC79 New York City Transit – NYCT 9746 4RKYL82L 1M . LC79 New York City Transit – NYCT 9747 4RKYL82L3M . LC79 New York City Transit – NYCT 9748 4RKYL82L5M . LC79 New York City Transit – NYCT 9749 4RKYL82L7M . LC79 New York City Transit – NYCT 9750 4RKYL82L9M • LC79 New York City Transit – NYCT 9751 4RKYL82L0M • LC79 New York City Transit – NYCT 9752 4RKYL82L2M . LC79 New York City Transit – NYCT 9753 4RKYL82L9M • LC79 New York City Transit – NYCT 9754 4RKYL82L4M . LC79 New York City Transit – NYCT 9755 4RKYL82L6M • LC79 New York City Transit – NYCT 9756 4RKYL82L8M • LC79 New York City Transit – NYCT 9757 ‘ – .. LC79 New York City Transit – NYCT 9758 4RKYL82L 1M . LC79 New York City Transit – NYCT 9759 4RKYL82L3M . LC79 New York City Transit – NYCT 9760 4RKYL82L5M . LC79 New York City Transit – NYCT 9761 4RKYL82L 1M • LC79 New York City Transit – NYCT 9762 4RKYL82L3M • LC79 New York City Transit – NYCT 9763 4RKYL82L5M . LC79 New York City Transit – NYCT 9764 4RKYL82L7M • LC79 New York City Transit – NYCT 9765 4RKYL82L0M . LC79 New York City Transit – NYCT 9766 4RKYL82L2M • LC79 New York City Transit – NYCT 9767 4RKYL82L4M • LC79 New York City Transit – NYCT 9768 4RKYL82L6M . LC79 New York City Transit – NYCT 9769 4RKYL82L8M . LC79 New York City Transit – NYCT 9770 4RKYL82L4M • LC79 New York City Transit – NYCT 9771 4RKYL82L6M . LC79 New York City Transit – NYCT 9772 4RKYL82L8M • LC79 New York City Transit – NYCT 9773 ‘ – .. LC79 New York City Transit – NYCT 9774 4RKYL82L 1M . LC79 New York City Transit – NYCT 9775 4RKYL82L3M . LC79 New York City Transit – NYCT 9776 4RKYL82L5M . LC79 New York City Transit – NYCT 9777 4RKYL82L7M • LC79 New York City Transit – NYCT 9778 4RKYL82L9M • LC79 New York City Transit – NYCT 9779 4RKYL82L0M • LC79 New York City Transit – NYCT 9780 4RKYL82L7M . LC79 New York City Transit – NYCT 9781 4RKYL82L9M • LC79 New York City Transit – NYCT 9782 4RKYL82L0M . LC79 New York City Transit – NYCT 9783 4RKYL82L2M • LC79 New York City Transit – NYCT 9784 4RKYL82L4M • LD08 New York City Transit – NYCT 8759 4RKYL82J5M . LD08 New York City Transit – NYCT 8762 4RKYL82J0M • PAGE 13 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LD08 New York City Transit – NYCT 8763 4RKYL82J7M9 LD08 New York City Transit – NYCT 8764 4RKYL82J9M9 LD08 New York City Transit – NYCT 8765 4RKYL82J0M9 LD08 New York City Transit – NYCT 8767 4RKYL82J4M9 LD08 New York City Transit – NYCT 8768 4RKYL82J6M9 LD08 New York City Transit – NYCT 8769 4RKYL82J8M9 LD08 New York City Transit – NYCT 8770 4RKYL82JXM9 LD08 New York City Transit – NYCT 8772 4RKYL82J3M9 LD08 New York City Transit – NYCT 8773 4RKYL82JXM9 LD08 New York City Transit – NYCT 8776 4RKYL82J5M9 LD08 New York City Transit – NYCT 8777 4RKYL82J7M9 LD08 New York City Transit – NYCT 8781 4RKYL82J4M9 LD08 New York City Transit – NYCT 8783 4RKYL82J2M9 LD08 New York City Transit – NYCT 8785 4RKYL82J6M9 LD08 New York City Transit – NYCT 8786 4RKYL82J8M9 LD08 New York City Transit – NYCT 8788 4RKYL82J1M9 LD08 New York City Transit – NYCT 8789 4RKYL82J3M9 LD08 New York City Transit – NYCT 8794 4RKYL82J1M9 LD08 New York City Transit – NYCT 8800 4RKYL82J7M9 LD08 New York City Transit – NYCT 8801 4RKYL82J9M9 LD08 New York City Transit – NYCT 8803 4RKYL82J7M9 LD08 New York City Transit – NYCT 8806 4RKYL82J2M9 LD08 New York City Transit – NYCT 8808 4RKYL82J6M9 LD08 New York City Transit – NYCT 8809 4RKYL82J8M9 LD08 New York City Transit – NYCT 8810 4RKYL82JXM9 LD08 New York City Transit – NYCT 8811 4RKYL82J1M9 LD08 New York City Transit – NYCT 8812 4RKYL82J3M9 LD08 New York City Transit – NYCT 8814 4RKYL82J7M9 LD08 New York City Transit – NYCT 8815 4RKYL82J9M9 LD08 New York City Transit – NYCT 8817 4RKYL82J6M9 LD08 New York City Transit – NYCT 8818 4RKYL82J2M9 LD08 New York City Transit – NYCT 8819 4RKYL82J4M9 LD08 New York City Transit – NYCT 8820 4RKYL82J6M9 LD08 New York City Transit – NYCT 8821 4RKYL82J8M9 LD08 New York City Transit – NYCT 8822 4RKYL82JXM9 LD08 New York City Transit – NYCT 8823 4RKYL82J1 M9 LD08 New York City Transit – NYCT 8824 4RKYL82J3M9 LD08 New York City Transit – NYCT 8825 4RKYL82J5M9 LD08 New York City Transit – NYCT 8826 4RKYL82J7M9 LD08 New York City Transit – NYCT 8827 4RKYL82J9M9 LD08 New York City Transit – NYCT 8828 4RKYL82J5M9 LD08 New York City Transit – NYCT 8829 4RKYL82J7M9 PAGE 14 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LD08 New York City Transit – NYCT 8830 4RKYL82J2M9 LD08 New York City Transit – NYCT 8831 4RKYL82J4M9 LD08 New York City Transit – NYCT 8832 4RKYL82J6M9 LD08 New York City Transit – NYCT 8833 4RKYL82J8M9 LD08 New York City Transit – NYCT 8834 4RKYL82JXM9 LD08 New York City Transit – NYCT 8835 4RKYL82J1M9 LD08 New York City Transit – NYCT 8836 4RKYL82J8M9 LD08 New York City Transit – NYCT 8837 4RKYL82JXM9 LD08 New York City Transit – NYCT 8838 4RKYL82J1M9 LD08 New York City Transit – NYCT 8839 4RKYL82J3M9 LD08 New York City Transit – NYCT 8840 4RKYL82J9M9 LD08 New York City Transit – NYCT 8841 4RKYL82J0M9 LD08 New York City Transit – NYCT 8842 4RKYL82J2M9 LD08 New York City Transit – NYCT 8843 4RKYL82J4M9 LD08 New York City Transit – NYCT 8844 4RKYL82J0M9 LD08 New York City Transit – NYCT 8845 4RKYL82J2M9 LD08 New York City Transit – NYCT 8846 4RKYL82J4M9 LD08 New York City Transit – NYCT 8847 4RKYL82J8N9 LD08 New York City Transit – NYCT 8848 4RKYL82JXN9 LD08 New York City Transit – NYCT 8849 4RKYL82J 1 N9 LD08 New York City Transit – NYCT 8850 4RKYL82J3N9 LD08 New York City Transit – NYCT 8851 4RKYL82J5N9 LD08 New York City Transit – NYCT 8852 4RKYL82J1N9 LD08 New York City Transit – NYCT 8853 4RKYL82J3N9 LD08 New York City Transit – NYCT 8854 4RKYL82J5N9 LD08 New York City Transit – NYCT 8855 4RKYL82J7N9 LD08 New York City Transit – NYCT 8856 4RKYL82J2N9 LD08 New York City Transit – NYCT 8857 4RKYL82J4N9 LD08 New York City Transit – NYCT 8858 4RKYL82J6N9 LD08 New York City Transit – NYCT 8859 4RKYL82J8N9 LD08 New York City Transit – NYCT 8860 4RKYL82J4N9 LD08 New York City Transit – NYCT 8861 4RKYL82J6N9 LD08 New York City Transit – NYCT 8862 4RKYL82J8N9 LD08 New York City Transit – NYCT 8863 4RKYL82JXN9 LD08 New York City Transit – NYCT 8864 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8865 4RKYL82J3N9 LD08 New York City Transit – NYCT 8866 4RKYL82J5N9 LD08 New York City Transit – NYCT 8867 4RKYL82J7N9 LD08 New York City Transit – NYCT 8868 4RKYL82J9N9 LD08 New York City Transit – NYCT 8869 4RKYL82J0N9 LD08 New York City Transit – NYCT 8870 4RKYL82J2N9 LD08 New York City Transit – NYCT 8871 4RKYL82J9N9 PAGE 15 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LD08 New York City Transit – NYCT 8872 4RKYL82J0N9 LD08 New York City Transit – NYCT 8873 4RKYL82JXN9 LD08 New York City Transit – NYCT 8874 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8875 4RKYL82J3N9 LD08 New York City Transit – NYCT 8876 4RKYL82J5N9 LD08 New York City Transit – NYCT 8877 4RKYL82J1N9 LD08 New York City Transit – NYCT 8878 4RKYL82J3N9 LD08 New York City Transit – NYCT 8883 4RKYL82J7N9 LD08 New York City Transit – NYCT 8885 4RKYL82J0N9 LD08 New York City Transit – NYCT 8887 4RKYL82J9N9 LD08 New York City Transit – NYCT 8888 4RKYL82J0N9 LD08 New York City Transit – NYCT 8889 4RKYL82J2N9 LD08 New York City Transit – NYCT 8890 4RKYL82J4N9 LD08 New York City Transit – NYCT 8891 4RKYL82J2N9 LD08 New York City Transit – NYCT 8892 4RKYL82J4N9 LD08 New York City Transit – NYCT 8893 4RKYL82J6N9 LD08 New York City Transit – NYCT 8894 4RKYL82J2N9 LD08 New York City Transit – NYCT 8895 4RKYL82J4N9 LD08 New York City Transit – NYCT 8896 4RKYL82J6N9 LD08 New York City Transit – NYCT 8897 4RKYL82J2N9 LD08 New York City Transit – NYCT 8899 4RKYL82J6N9 LD08 New York City Transit – NYCT 8900 4RKYL82J0N9 LD08 New York City Transit – NYCT 8901 4RKYL82J2N9 LD08 New York City Transit – NYCT 8902 4RKYL82J4N9 LD08 New York City Transit – NYCT 8903 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8904 4RKYL82J3N9 LD08 New York City Transit – NYCT 8908 4RKYL82J0N9 LD08 New York City Transit – NYCT 8920 4RKYL82J5N9 LD08 New York City Transit – NYCT 8922 4RKYL82J9N9 LD64 New York City Transit – NYCT 9786 4RKYL82L6M9 LD64 New York City Transit – NYCT 9787 4RKYL82L8M9 LD64 New York City Transit – NYCT 9788 4RKYL82LXM LD64 New York City Transit – NYCT 9789 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9791 4RKYL82L0M9 LD64 New York City Transit – NYCT 9792 4RKYL82L2M9 LD64 New York City Transit – NYCT 9793 4RKYL82L4M9 LD64 New York City Transit – NYCT 9794 4RKYL82L6M9 LD64 New York City Transit – NYCT 9795 4RKYL82L2M9 LD64 New York City Transit – NYCT 9796 4RKYL82L4M9 LD64 New York City Transit – NYCT 9797 4RKYL82L6M9 LD64 New York City Transit – NYCT 9798 4RKYL82L8M9 LD64 New York City Transit – NYCT 9800 4RKYL82L 1 M9 PAGE 16 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LD64 New York City Transit – NYCT 9801 4RKYL82L3M9 LD64 New York City Transit – NYCT 9802 4RKYL82L5M9 LD64 New York City Transit – NYCT 9803 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9804 4RKYL82L9M9 LD64 New York City Transit – NYCT 9805 4RKYL82L5M9 LD64 New York City Transit – NYCT 9806 4RKYL82L7M9 LD64 New York City Transit – NYCT 9807 4RKYL82LXM LD64 New York City Transit – NYCT 9808 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9809 4RKYL82L8M9 LD64 New York City Transit – NYCT 9810 4RKYL82LXM LD64 New York City Transit – NYCT 9811 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9812 4RKYL82L3M9 LD64 New York City Transit – NYCT 9813 4RKYL82L5M9 LD64 New York City Transit – NYCT 9815 4RKYL82L9M9 LD64 New York City Transit – NYCT 9816 4RKYL82L0M9 LD64 New York City Transit – NYCT 9817 4RKYL82L2M9 LD64 New York City Transit – NYCT 9818 4RKYL82L4M9 LD64 New York City Transit – NYCT 9819 4RKYL82L6M9 LD64 New York City Transit – NYCT 9820 4RKYL82L8M9 LD64 New York City Transit – NYCT 9821 4RKYL82LXM LD64 New York City Transit – NYCT 9822 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9823 4RKYL82L8M9 LD64 New York City Transit – NYCT 9825 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9826 4RKYL82L3M9 LD64 New York City Transit – NYCT 9827 4RKYL82L5M9 LD64 New York City Transit – NYCT 9828 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9829 4RKYL82L4M9 LD64 New York City Transit – NYCT 9830 4RKYL82L6M9 LD64 New York City Transit – NYCT 9831 4RKYL82L8M9 LD64 New York City Transit – NYCT 9832 4RKYL82LXM LD64 New York City Transit – NYCT 9833 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9834 4RKYL82L3M9 LD64 New York City Transit – NYCT 9835 4RKYL82L5M9 LD64 New York City Transit – NYCT 9836 4RKYL82L7M9 LD64 New York City Transit – NYCT 9837 4RKYL82L3M9 LD64 New York City Transit – NYCT 9838 4RKYL82L5M9 LD64 New York City Transit – NYCT 9839 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9840 4RKYL82LXM LD64 New York City Transit – NYCT 9841 4RKYL82L6M9 LD64 New York City Transit – NYCT 9842 4RKYL82L8M9 LD64 New York City Transit – NYCT 9844 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9845 4RKYL82L3M9 PAGE 17 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5342ER1 LD64 New York City Transit – NYCT 9846 4RKYL82L0M9 LD64 New York City Transit – NYCT 9847 4RKYL82L2M9 LD64 New York City Transit – NYCT 9848 4RKYL82L4M9 LD64 New York City Transit – NYCT 9849 4RKYL82L6M9 LD64 New York City Transit – NYCT 9850 4RKYL82L8M9 LD64 New York City Transit – NYCT 9851 4RKYL82LXM9 LD64 New York City Transit – NYCT 9852 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9854 4RKYL82L5M9 LD64 New York City Transit – NYCT 9855 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9856 4RKYL82L3M9 LD64 New York City Transit – NYCT 9857 4RKYL82L4M9 LD64 New York City Transit – NYCT 9858 4RKYL82L6M9 LD64 New York City Transit – NYCT 9859 4RKYL82L8M9 LD64 New York City Transit – NYCT 9860 4RKYL82LXM9 LD64 New York City Transit – NYCT 9861 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9862 4RKYL82L3M9 LD64 New York City Transit – NYCT 9863 4RKYL82L5M9 LD64 New York City Transit – NYCT 9864 4RKYL82L7M9 LD64 New York City Transit – NYCT 9865 4RKYL82L9M9 LD64 New York City Transit – NYCT 9866 4RKYL82LXM9 LD64 New York City Transit – NYCT 9867 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9871 4RKYL82L3M9 LD64 New York City Transit – NYCT 9872 4RKYL82L5M9 LD64 New York City Transit – NYCT 9874 4RKYL82L9M9 LD64 New York City Transit – NYCT 9875 4RKYL82L8M9 LD64 New York City Transit – NYCT 9876 4RKYL82LXM9 LD64 New York City Transit – NYCT 9877 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9878 4RKYL82L3M9 LD64 New York City Transit – NYCT 9880 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9881 4RKYL82L3M9 LD64 New York City Transit – NYCT 9882 4RKYL82L5M9 LD64 New York City Transit – NYCT 9884 4RKYL82L9M9 LD64 New York City Transit – NYCT 9885 4RKYL82L0M9 LD64 New York City Transit – NYCT 9889 4RKYL82L8M9 LD64 New York City Transit – NYCT 9890 4RKYL82L9M9 LD64 New York City Transit – NYCT 9892 4RKYL82L7M9 LD64 New York City Transit – NYCT 9894 4RKYL82L0M9 LD64 New York City Transit – NYCT 9895 4RKYL82L2M9 LD64 New York City Transit – NYCT 9896 4RKYL82L4M9 LD64 New York City Transit – NYCT 9897 4RKYL82L6M9 LD64 New York City Transit – NYCT 9910 4RKYL82L 1 M9 PAGE 18 OF 18 NQF705003 VERSION 5
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NQF705003 VERSION 5 REFERENCE: Nova Bus Manuals SECTION: 07: Steering Mechanism RS NO: MQR 7621-2384 EFFECTIVE IN PROD.: LD08 NHTSA RECALL NO: 22V845 LEVEL DESCRIPTION DIRECT CHARGES TIME LABOUR MATERIAL 1 Permanent remedy: Replace the spherical washers by spacers. Torque according to the instructions. Nova
Bus Nova
Bus 45min 2 – – – – SUBJECT: Bosch steering gear box mounting plate fasteners permanent remedy*. JUSTIFICATION: The steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, loose or missing. REVISION HISTORY REV. DATE CHANGE DESCRIPTION WRITTEN BY NR 2022DE15 Initial release André Pelletier DISPOSAL OF PARTS REMOVED PARTS ARE: DISCARDED * RETAINED * Dispose of the unused parts and the defective parts in accordance with local environmental standards in effect. Yes – APPROVED BY: APPLICATION DEADLINES: N/A REFERENCE NUMBER: SR5359 MATERIAL REQUIRED PER VEHICLE QTY PART NO REV. DESCRIPTION LEVEL 1 3 N620000207 A SPACER 1ID X 3/8 THK 3 N65400 A Nord-Lock washer 3 N91461 – BOLT 7/8″X4″ CAP HEX STL G8 LEVEL 2 (only if required) – – – – To order, please contact novabus.parts@volvo
.com Or by phone for CANADA 1-800-771-6682, for USA 1-877-999-8808 Specify document number, quantity of parts required and shipping address. * The interim remedy was published under CR5344E. NYCT recall campaign has been transfered from CR5342E to this CR5359E CR5359E PAGE 1 OF 18 NOVaBUS RECALL CAMPAIGN INFORMATION REDACTED PURSUANT TOTHE FREEDOM OF INFORMATION ACT (FO IA), 5 U.S.C.552(8)(6) NQF705003 VERSION 5 IMPORTANT: CERTAIN ORDERS MAY NOT INCLUDE ALL UNITS CLIENT ORDER ROAD NUMBER VIN (2NVY/4RKY…) QTY FROM TO FROM TO New York City Transit – NYCT LA73 8504 8507 L82J8J97764 L82J8J97764 4 New York City Transit – NYCT LA76 8508 8633 L82J9J97769 L82J8K97771 125 New York City Transit – NYCT LB29 5531 5566 S92J9J97766 S92J6J97768 36 New York City Transit – NYCT LB78 8526 8526 L82J3K97769 L82J3K97769 1 New York City Transit – NYCT LB99 5567 5602 S92J2J97769 S92J5K97770 36 New York City Transit – NYCT LC32 8634 8754 L82JXK97771 L82J5K97772 121 New York City Transit – NYCT LC79 * * * * 161 New York City Transit – NYCT LD08 * * * * 115 New York City Transit – NYCT LD64 * * * * 96 New York City Transit – NYCT LD06 8756 8758 L82J5L97777 L82J3L97777 3 New York City Transit – NYCT LD23 9620 9621 L82LXL97776 L82L5L97776 3 * New York City Transit split orders are listed in the annex A at the end of this document CR5359E PAGE 2 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5359E ■EB WARNING FOLLOW YOUR INTERNAL SAFETY PROCEDURES. PROCEDURE 1.1. Park the vehicle on an even surface with the transmission on neutral. 1.2. Apply the parking brake and set the master control switch to the stop position. 1.3. Set the battery disconnect switch in the battery compartment to the off position . .(pcAUTION For information on hoisting and towing of the vehicle, see section 18: HOISTING AND TOWING in the Nova
Bus maintenance manual. Use appropriate hoisting equipment for your protection and to prevent damage to the vehicle. 1.4. Raise the vehicle. The gear box is located under the front left of the vehicle. Figure 1 – Steering Gear Box Location, Bottom View PAGE 3 OF 18 NQF705003 VERSION 5 NOVaBUS Spherical washer N91462 (willl be replaced by N620000207 spacer) Nord-Lock washer N65400 Bolt N91461 NQF705003 VERSION 5 RECALL CAMPAIGN CR5359E Figure 2 – Sectional View of the Assembly Gear box mounting plate N91159 PAGE 4 OF 18 NOVaBUS RECALL CAMPAIGN CR5359E 1.5. Locate and remove one of the three bolts N91461 securing the steering box to the structure. Discard the bolt and Nord-Lock washer. Loosen the other two bolts but don’t remove them yet to keep the correct alignment with the holes. # 1 Figure 3 – Location and Torque Sequence of the Three Bolts N91461 1.6. Remove the under coating on the structure and make sure the surface for the Nord-Lock washer is clean. Figure 4 – Clean the Surface for the Nord-Lock Washer PAGE 5 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E 1.7. Use a jack stand to lift slightly the gear box mounting plate to release the spherical washer. Use a magnetic tool or a small screwdriver to remove the spherical washer. Discard the spherical washer. See next figures. Figure 5 – Use a Jack Stand to Lift Slightly the Gear Box Mounting Plate 1.8. Clean the surfaces and the threads with brake cleaner ( or an equivalent product locally approved). Use pressurized air with care for drying and final cleaning. 1.9. Insert the new spacer N620000207. Use a magnetic tool or a small screwdriver to insert the spacer. Figure 6 – Insert Washer N620000207 PAGE 6 OF 18 NQF705003 VERSION 5 NQF705003 VERSION 5 1.11. Repeat the steps from 1.5 to 1.10 for the two other bolts. 1.12. Using a regular ratchet wrench, turn each bolt until it sits on the structure. Do not apply any torque to the bolts. Figure 7 – Install Bolts (Do Not Torque) 1.10. Engage a new bolt N91461 and Nord-Lock washer hand tight. CR5359E PAGE 7 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5359E & -Nore_ ___________________________ ALL TORQUING TOOLS MUST BE CALIBRATED TORQUE PROCEDURE 1.13. Follow the torquing sequence numbers shown in figure 3. 1.14. Torque each bolt to 11 lb-ft (15 N·m). If the bolt head does not seat on the structure at this value, use a pry bar to attempt to better align the gearbox and plate and re-attempt until successful. 1.15. Following the same sequence, torque each bolt to 73.6 lb-ft (100 N·m). 1.16. Following the same sequence, mark the socket with a 90-degree angle using a paint marker: trace two vertical lines at 90 degrees to each other (12 o’clock and 3 o’clock). See the figure below. 1.17. Using the socket, report the 90-degree mark on the structure. Refer to the figure below. For bolt # 2, we suggest marking the exterior of the reinforcement plate surrounding the bolt. 1.18. Also mark the bolt head-initial position according to the structure starting mark. See the figure below. Figure 8 – 90 Degree Marks on the Socket, Bolt Head and the Structure PAGE 8 OF 18 NQF705003 VERSION 5 NQF705003 VERSION 5 1.19. Following the same torquing sequence, using a breaker bar, align the socket with the marks previously made on the structure. Turn the bolt clockwise until the first mark is now aligned with the second mark confirming you applied a 90-degree angle torque. 1.20. In addition, following the same torquing sequence, torque each bolt to 500 ft-lb (678 N·m). The bolt may move or not at this final torque. Both situations are acceptable. 1.21. Apply under coating touch up with Tectyl 3344 or equivalent on the exposed metal. 1.22. Apply a torque seal to the head of the bolts. 1.23. Validate proper functionality of power steering by turning wheels from one end to the other. 1.24. The vehicle can return in service. CR5359E PAGE 9 OF 18 NOVaBUS RECALL CAMPAIGN NOVaBUS RECALL CAMPAIGN CR5359E ANNEX A (NYCT ONLY) IMPORTANT: CERTAIN ORDERS MAY NOT INCLUDE ALL UNITS Order Client Road No. VIN LC79 New York City Transit – NYCT 9623 4RKYL82L 1M LC79 New York City Transit – NYCT 9624 4RKYL82L3M LC79 New York City Transit – NYCT 9625 4RKYL82L5M LC79 New York City Transit – NYCT 9626 4RKYL82L7M LC79 New York City Transit – NYCT 9627 4RKYL82L9M LC79 New York City Transit – NYCT 9628 4RKYL82L0M LC79 New York City Transit – NYCT 9629 4RKYL82L2M LC79 New York City Transit – NYCT 9630 4RKYL82L4M LC79 New York City Transit – NYCT 9631 4RKYL82L0M LC79 New York City Transit – NYCT 9632 4RKYL82L2M LC79 New York City Transit – NYCT 9633 4RKYL82L4M LC79 New York City Transit – NYCT 9634 4RKYL82L6M LC79 New York City Transit – NYCT 9635 4RKYL82L8M LC79 New York City Transit – NYCT 9636 4RKYL82LXM LC79 New York City Transit – NYCT 9637 4RKYL82L 1M LC79 New York City Transit – NYCT 9639 4RKYL82L5M LC79 New York City Transit – NYCT 9640 4RKYL82L7M LC79 New York City Transit – NYCT 9641 4RKYL82LXM LC79 New York City Transit – NYCT 9642 4RKYL82L 1M LC79 New York City Transit – NYCT 9643 4RKYL82L3M LC79 New York City Transit – NYCT 9644 4RKYL82L5M LC79 New York City Transit – NYCT 9645 4RKYL82L7M LC79 New York City Transit – NYCT 9646 4RKYL82L9M LC79 New York City Transit – NYCT 9647 4RKYL82L0M LC79 New York City Transit – NYCT 9648 4RKYL82L2M LC79 New York City Transit – NYCT 9649 4RKYL82L4M LC79 New York City Transit – NYCT 9650 4RKYL82L6M LC79 New York City Transit – NYCT 9651 4RKYL82L2M LC79 New York City Transit – NYCT 9652 4RKYL82L4M LC79 New York City Transit – NYCT 9653 4RKYL82L6M LC79 New York City Transit – NYCT 9654 4RKYL82L8M LC79 New York City Transit – NYCT 9655 4RKYL82LXM LC79 New York City Transit – NYCT 9656 4RKYL82L 1M LC79 New York City Transit – NYCT 9657 4RKYL82L3M LC79 New York City Transit – NYCT 9658 4RKYL82L5M LC79 New York City Transit – NYCT 9659 4RKYL82L7M LC79 New York City Transit – NYCT 9660 4RKYL82L9M PAGE 10 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LC79 New York City Transit – NYCT 9661 4RKYL82L5M9 LC79 New York City Transit – NYCT 9662 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9663 4RKYL82L9M9 LC79 New York City Transit – NYCT 9664 4RKYL82L0M9 LC79 New York City Transit – NYCT 9665 4RKYL82L2M9 LC79 New York City Transit – NYCT 9666 4RKYL82L4M9 LC79 New York City Transit – NYCT 9667 4RKYL82L6M9 LC79 New York City Transit – NYCT 9668 4RKYL82L8M9 LC79 New York City Transit – NYCT 9669 4RKYL82LXM9 LC79 New York City Transit – NYCT 9670 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9671 4RKYL82L8M9 LC79 New York City Transit – NYCT 9672 4RKYL82LXM9 LC79 New York City Transit – NYCT 9673 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9674 4RKYL82L3M9 LC79 New York City Transit – NYCT 9675 4RKYL82L5M9 LC79 New York City Transit – NYCT 9676 4RKYL82L7M9 LC79 New York City Transit – NYCT 9677 4RKYL82L9M9 LC79 New York City Transit – NYCT 9678 4RKYL82L0M9 LC79 New York City Transit – NYCT 9679 4RKYL82L2M9 LC79 New York City Transit – NYCT 9680 4RKYL82L4M9 LC79 New York City Transit – NYCT 9681 4RKYL82L0M9 LC79 New York City Transit – NYCT 9682 4RKYL82L2M9 LC79 New York City Transit – NYCT 9683 4RKYL82L4M9 LC79 New York City Transit – NYCT 9684 4RKYL82L6M9 LC79 New York City Transit – NYCT 9685 4RKYL82L8M9 LC79 New York City Transit – NYCT 9686 4RKYL82LXM9 LC79 New York City Transit – NYCT 9687 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9688 4RKYL82L3M9 LC79 New York City Transit – NYCT 9689 4RKYL82L5M9 LC79 New York City Transit – NYCT 9690 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9691 4RKYL82L3M9 LC79 New York City Transit – NYCT 9692 4RKYL82L5M9 LC79 New York City Transit – NYCT 9693 4RKYL82L7M9 LC79 New York City Transit – NYCT 9694 4RKYL82L9M9 LC79 New York City Transit – NYCT 9695 4RKYL82L0M9 LC79 New York City Transit – NYCT 9696 4RKYL82L2M9 LC79 New York City Transit – NYCT 9697 4RKYL82L4M9 LC79 New York City Transit – NYCT 9698 4RKYL82L6M9 LC79 New York City Transit – NYCT 9699 4RKYL82L8M9 LC79 New York City Transit – NYCT 9700 4RKYL82LXM9 LC79 New York City Transit – NYCT 9701 4RKYL82L6M9 LC79 New York City Transit – NYCT 9702 4RKYL82L8M9 PAGE 11 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LC79 New York City Transit – NYCT 9703 4RKYL82LXM LC79 New York City Transit – NYCT 9704 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9705 4RKYL82L3M9 LC79 New York City Transit – NYCT 9706 4RKYL82L5M9 LC79 New York City Transit – NYCT 9707 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9708 4RKYL82L9M9 LC79 New York City Transit – NYCT 9709 4RKYL82L0M9 LC79 New York City Transit – NYCT 9710 4RKYL82L2M9 LC79 New York City Transit – NYCT 9711 4RKYL82L9M9 LC79 New York City Transit – NYCT 9712 4RKYL82L2M9 LC79 New York City Transit – NYCT 9713 4RKYL82L4M9 LC79 New York City Transit – NYCT 9714 4RKYL82L6M9 LC79 New York City Transit – NYCT 9715 4RKYL82L8M9 LC79 New York City Transit – NYCT 9716 4RKYL82LXM LC79 New York City Transit – NYCT 9717 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9718 4RKYL82L3M9 LC79 New York City Transit – NYCT 9719 4RKYL82L5M9 LC79 New York City Transit – NYCT 9720 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9721 4RKYL82L3M9 LC79 New York City Transit – NYCT 9722 4RKYL82L5M9 LC79 New York City Transit – NYCT 9723 4RKYL82L7M9 LC79 New York City Transit – NYCT 9724 4RKYL82L9M9 LC79 New York City Transit – NYCT 9725 4RKYL82L0M9 LC79 New York City Transit – NYCT 9726 4RKYL82L2M9 LC79 New York City Transit – NYCT 9727 4RKYL82L4M9 LC79 New York City Transit – NYCT 9728 4RKYL82L6M9 LC79 New York City Transit – NYCT 9729 4RKYL82L8M9 LC79 New York City Transit – NYCT 9730 4RKYL82L4M9 LC79 New York City Transit – NYCT 9731 4RKYL82L6M9 LC79 New York City Transit – NYCT 9732 4RKYL82L8M9 LC79 New York City Transit – NYCT 9733 4RKYL82L3M9 LC79 New York City Transit – NYCT 9734 4RKYL82L5M9 LC79 New York City Transit – NYCT 9735 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9736 4RKYL82L9M9 LC79 New York City Transit – NYCT 9737 4RKYL82L0M9 LC79 New York City Transit – NYCT 9738 4RKYL82L2M9 LC79 New York City Transit – NYCT 9739 4RKYL82L4M9 LC79 New York City Transit – NYCT 9740 4RKYL82L6M9 LC79 New York City Transit – NYCT 9741 4RKYL82L8M9 LC79 New York City Transit – NYCT 9742 4RKYL82LXM LC79 New York City Transit – NYCT 9743 4RKYL82L6M9 LC79 New York City Transit – NYCT 9744 4RKYL82L8M PAGE 12 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LC79 New York City Transit – NYCT 9745 4RKYL82LXM LC79 New York City Transit – NYCT 9746 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9747 4RKYL82L3M9 LC79 New York City Transit – NYCT 9748 4RKYL82L5M9 LC79 New York City Transit – NYCT 9749 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9750 4RKYL82L9M9 LC79 New York City Transit – NYCT 9751 4RKYL82L0M9 LC79 New York City Transit – NYCT 9752 4RKYL82L2M9 LC79 New York City Transit – NYCT 9753 4RKYL82L9M9 LC79 New York City Transit – NYCT 9754 4RKYL82L4M9 LC79 New York City Transit – NYCT 9755 4RKYL82L6M9 LC79 New York City Transit – NYCT 9756 4RKYL82L8M9 LC79 New York City Transit – NYCT 9757 4RKYL82LXM LC79 New York City Transit – NYCT 9758 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9759 4RKYL82L3M9 LC79 New York City Transit – NYCT 9760 4RKYL82L5M9 LC79 New York City Transit – NYCT 9761 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9762 4RKYL82L3M9 LC79 New York City Transit – NYCT 9763 4RKYL82L5M9 LC79 New York City Transit – NYCT 9764 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9765 4RKYL82L0M9 LC79 New York City Transit – NYCT 9766 4RKYL82L2M9 LC79 New York City Transit – NYCT 9767 4RKYL82L4M9 LC79 New York City Transit – NYCT 9768 4RKYL82L6M9 LC79 New York City Transit – NYCT 9769 4RKYL82L8M9 LC79 New York City Transit – NYCT 9770 4RKYL82L4M9 LC79 New York City Transit – NYCT 9771 4RKYL82L6M9 LC79 New York City Transit – NYCT 9772 4RKYL82L8M9 LC79 New York City Transit – NYCT 9773 4RKYL82LXM LC79 New York City Transit – NYCT 9774 4RKYL82L 1 M9 LC79 New York City Transit – NYCT 9775 4RKYL82L3M9 LC79 New York City Transit – NYCT 9776 4RKYL82L5M9 LC79 New York City Transit – NYCT 9777 4RKYL82L7M9 LC79 New York City Transit – NYCT 9778 4RKYL82L9M9 LC79 New York City Transit – NYCT 9779 4RKYL82L0M9 LC79 New York City Transit – NYCT 9780 4RKYL82L 7M9 LC79 New York City Transit – NYCT 9781 4RKYL82L9M9 LC79 New York City Transit – NYCT 9782 4RKYL82L0M9 LC79 New York City Transit – NYCT 9783 4RKYL82L2M9 LC79 New York City Transit – NYCT 9784 4RKYL82L4M9 LD08 New York City Transit – NYCT 8759 4RKYL82J5M9 LD08 New York City Transit – NYCT 8762 4RKYL82J0M9 PAGE 13 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LD08 New York City Transit – NYCT 8763 4RKYL82J7M9 LD08 New York City Transit – NYCT 8764 4RKYL82J9M9 LD08 New York City Transit – NYCT 8765 4RKYL82J0M9 LD08 New York City Transit – NYCT 8767 4RKYL82J4M9 LD08 New York City Transit – NYCT 8768 4RKYL82J6M9 LD08 New York City Transit – NYCT 8769 4RKYL82J8M9 LD08 New York City Transit – NYCT 8770 4RKYL82JXM9 LD08 New York City Transit – NYCT 8772 4RKYL82J3M9 LD08 New York City Transit – NYCT 8773 4RKYL82JXM9 LD08 New York City Transit – NYCT 8776 4RKYL82J5M9 LD08 New York City Transit – NYCT 8777 4RKYL82J7M9 LD08 New York City Transit – NYCT 8781 4RKYL82J4M9 LD08 New York City Transit – NYCT 8783 4RKYL82J2M9 LD08 New York City Transit – NYCT 8785 4RKYL82J6M9 LD08 New York City Transit – NYCT 8786 4RKYL82J8M9 LD08 New York City Transit – NYCT 8788 4RKYL82J1M9 LD08 New York City Transit – NYCT 8789 4RKYL82J3M9 LD08 New York City Transit – NYCT 8794 4RKYL82J1M9 LD08 New York City Transit – NYCT 8800 4RKYL82J7M9 LD08 New York City Transit – NYCT 8801 4RKYL82J9M9 LD08 New York City Transit – NYCT 8803 4RKYL82J7M9 LD08 New York City Transit – NYCT 8806 4RKYL82J2M9 LD08 New York City Transit – NYCT 8808 4RKYL82J6M9 LD08 New York City Transit – NYCT 8809 4RKYL82J8M9 LD08 New York City Transit – NYCT 8810 4RKYL82JXM9 LD08 New York City Transit – NYCT 8811 4RKYL82J1M9 LD08 New York City Transit – NYCT 8812 4RKYL82J3M9 LD08 New York City Transit – NYCT 8814 4RKYL82J7M9 LD08 New York City Transit – NYCT 8815 4RKYL82J9M9 LD08 New York City Transit – NYCT 8817 4RKYL82J6M9 LD08 New York City Transit – NYCT 8818 4RKYL82J2M9 LD08 New York City Transit – NYCT 8819 4RKYL82J4M9 LD08 New York City Transit – NYCT 8820 4RKYL82J6M9 LD08 New York City Transit – NYCT 8821 4RKYL82J8M9 LD08 New York City Transit – NYCT 8822 4RKYL82JXM9 LD08 New York City Transit – NYCT 8823 4RKYL82J1 M9 LD08 New York City Transit – NYCT 8824 4RKYL82J3M9 LD08 New York City Transit – NYCT 8825 4RKYL82J5M9 LD08 New York City Transit – NYCT 8826 4RKYL82J7M9 LD08 New York City Transit – NYCT 8827 4RKYL82J9M9 LD08 New York City Transit – NYCT 8828 4RKYL82J5M9 LD08 New York City Transit – NYCT 8829 4RKYL82J7M9 PAGE 14 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LD08 New York City Transit – NYCT 8830 4RKYL82J2M LD08 New York City Transit – NYCT 8831 4RKYL82J4M LD08 New York City Transit – NYCT 8832 4RKYL82J6M LD08 New York City Transit – NYCT 8833 4RKYL82J8M LD08 New York City Transit – NYCT 8834 4RKYL82JXM LD08 New York City Transit – NYCT 8835 4RKYL82J1M LD08 New York City Transit – NYCT 8836 4RKYL82J8M LD08 New York City Transit – NYCT 8837 4RKYL82JXM LD08 New York City Transit – NYCT 8838 4RKYL82J1M LD08 New York City Transit – NYCT 8839 4RKYL82J3M LD08 New York City Transit – NYCT 8840 4RKYL82J9M LD08 New York City Transit – NYCT 8841 4RKYL82J0M LD08 New York City Transit – NYCT 8842 4RKYL82J2M LD08 New York City Transit – NYCT 8843 4RKYL82J4M LD08 New York City Transit – NYCT 8844 4RKYL82J0M LD08 New York City Transit – NYCT 8845 4RKYL82J2M LD08 New York City Transit – NYCT 8846 4RKYL82J4M LD08 New York City Transit – NYCT 8847 4RKYL82J8N9 LD08 New York City Transit – NYCT 8848 4RKYL82JXN LD08 New York City Transit – NYCT 8849 4RKYL82J 1 N9 LD08 New York City Transit – NYCT 8850 4RKYL82J3N9 LD08 New York City Transit – NYCT 8851 4RKYL82J5N9 LD08 New York City Transit – NYCT 8852 4RKYL82J1N9 LD08 New York City Transit – NYCT 8853 4RKYL82J3N9 LD08 New York City Transit – NYCT 8854 4RKYL82J5N9 LD08 New York City Transit – NYCT 8855 4RKYL82J7N9 LD08 New York City Transit – NYCT 8856 4RKYL82J2N9 LD08 New York City Transit – NYCT 8857 4RKYL82J4N9 LD08 New York City Transit – NYCT 8858 4RKYL82J6N9 LD08 New York City Transit – NYCT 8859 4RKYL82J8N9 LD08 New York City Transit – NYCT 8860 4RKYL82J4N9 LD08 New York City Transit – NYCT 8861 4RKYL82J6N9 LD08 New York City Transit – NYCT 8862 4RKYL82J8N9 LD08 New York City Transit – NYCT 8863 4RKYL82JXN LD08 New York City Transit – NYCT 8864 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8865 4RKYL82J3N9 LD08 New York City Transit – NYCT 8866 4RKYL82J5N9 LD08 New York City Transit – NYCT 8867 4RKYL82J7N9 LD08 New York City Transit – NYCT 8868 4RKYL82J9N9 LD08 New York City Transit – NYCT 8869 4RKYL82J0N9 LD08 New York City Transit – NYCT 8870 4RKYL82J2N9 LD08 New York City Transit – NYCT 8871 4RKYL82J9N9 PAGE 15 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LD08 New York City Transit – NYCT 8872 4RKYL82J0N9 LD08 New York City Transit – NYCT 8873 4RKYL82JXN9 LD08 New York City Transit – NYCT 8874 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8875 4RKYL82J3N9 LD08 New York City Transit – NYCT 8876 4RKYL82J5N9 LD08 New York City Transit – NYCT 8877 4RKYL82J1N9 LD08 New York City Transit – NYCT 8878 4RKYL82J3N9 LD08 New York City Transit – NYCT 8883 4RKYL82J7N9 LD08 New York City Transit – NYCT 8885 4RKYL82J0N9 LD08 New York City Transit – NYCT 8887 4RKYL82J9N9 LD08 New York City Transit – NYCT 8888 4RKYL82J0N9 LD08 New York City Transit – NYCT 8889 4RKYL82J2N9 LD08 New York City Transit – NYCT 8890 4RKYL82J4N9 LD08 New York City Transit – NYCT 8891 4RKYL82J2N9 LD08 New York City Transit – NYCT 8892 4RKYL82J4N9 LD08 New York City Transit – NYCT 8893 4RKYL82J6N9 LD08 New York City Transit – NYCT 8894 4RKYL82J2N9 LD08 New York City Transit – NYCT 8895 4RKYL82J4N9 LD08 New York City Transit – NYCT 8896 4RKYL82J6N9 LD08 New York City Transit – NYCT 8897 4RKYL82J2N9 LD08 New York City Transit – NYCT 8899 4RKYL82J6N9 LD08 New York City Transit – NYCT 8900 4RKYL82J0N9 LD08 New York City Transit – NYCT 8901 4RKYL82J2N9 LD08 New York City Transit – NYCT 8902 4RKYL82J4N9 LD08 New York City Transit – NYCT 8903 4RKYL82J1 N9 LD08 New York City Transit – NYCT 8904 4RKYL82J3N9 LD08 New York City Transit – NYCT 8908 4RKYL82J0N9 LD08 New York City Transit – NYCT 8920 4RKYL82J5N9 LD08 New York City Transit – NYCT 8922 4RKYL82J9N9 LD64 New York City Transit – NYCT 9786 4RKYL82L6M9 LD64 New York City Transit – NYCT 9787 4RKYL82L8M9 LD64 New York City Transit – NYCT 9788 4RKYL82LXM9 LD64 New York City Transit – NYCT 9789 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9791 4RKYL82L0M9 LD64 New York City Transit – NYCT 9792 4RKYL82L2M9 LD64 New York City Transit – NYCT 9793 4RKYL82L4M9 LD64 New York City Transit – NYCT 9794 4RKYL82L6M9 LD64 New York City Transit – NYCT 9795 4RKYL82L2M9 LD64 New York City Transit – NYCT 9796 4RKYL82L4M9 LD64 New York City Transit – NYCT 9797 4RKYL82L6M9 LD64 New York City Transit – NYCT 9798 4RKYL82L8M9 LD64 New York City Transit – NYCT 9800 4RKYL82L 1 M9 PAGE 16 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LD64 New York City Transit – NYCT 9801 4RKYL82L3M9 LD64 New York City Transit – NYCT 9802 4RKYL82L5M9 LD64 New York City Transit – NYCT 9803 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9804 4RKYL82L9M9 LD64 New York City Transit – NYCT 9805 4RKYL82L5M9 LD64 New York City Transit – NYCT 9806 4RKYL82L7M9 LD64 New York City Transit – NYCT 9807 4RKYL82LXM LD64 New York City Transit – NYCT 9808 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9809 4RKYL82L8M9 LD64 New York City Transit – NYCT 9810 4RKYL82LXM LD64 New York City Transit – NYCT 9811 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9812 4RKYL82L3M9 LD64 New York City Transit – NYCT 9813 4RKYL82L5M9 LD64 New York City Transit – NYCT 9815 4RKYL82L9M9 LD64 New York City Transit – NYCT 9816 4RKYL82L0M9 LD64 New York City Transit – NYCT 9817 4RKYL82L2M9 LD64 New York City Transit – NYCT 9818 4RKYL82L4M9 LD64 New York City Transit – NYCT 9819 4RKYL82L6M9 LD64 New York City Transit – NYCT 9820 4RKYL82L8M9 LD64 New York City Transit – NYCT 9821 4RKYL82LXM LD64 New York City Transit – NYCT 9822 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9823 4RKYL82L8M9 LD64 New York City Transit – NYCT 9825 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9826 4RKYL82L3M9 LD64 New York City Transit – NYCT 9827 4RKYL82L5M9 LD64 New York City Transit – NYCT 9828 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9829 4RKYL82L4M9 LD64 New York City Transit – NYCT 9830 4RKYL82L6M9 LD64 New York City Transit – NYCT 9831 4RKYL82L8M9 LD64 New York City Transit – NYCT 9832 4RKYL82LXM LD64 New York City Transit – NYCT 9833 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9834 4RKYL82L3M9 LD64 New York City Transit – NYCT 9835 4RKYL82L5M9 LD64 New York City Transit – NYCT 9836 4RKYL82L7M9 LD64 New York City Transit – NYCT 9837 4RKYL82L3M9 LD64 New York City Transit – NYCT 9838 4RKYL82L5M9 LD64 New York City Transit – NYCT 9839 4RKYL82L 7M9 LD64 New York City Transit – NYCT 9840 4RKYL82LXM LD64 New York City Transit – NYCT 9841 4RKYL82L6M9 LD64 New York City Transit – NYCT 9842 4RKYL82L8M9 LD64 New York City Transit – NYCT 9844 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9845 4RKYL82L3M9 PAGE 17 OF 18 NQF705003 VERSION 5 NOVaBUS RECALL CAMPAIGN CR5359E LD64 New York City Transit – NYCT 9846 4RKYL82L0M9 LD64 New York City Transit – NYCT 9847 4RKYL82L2M9 LD64 New York City Transit – NYCT 9848 4RKYL82L4M9 LD64 New York City Transit – NYCT 9849 4RKYL82L6M9 LD64 New York City Transit – NYCT 9850 4RKYL82L8M9 LD64 New York City Transit – NYCT 9851 4RKYL82LXM LD64 New York City Transit – NYCT 9852 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9854 4RKYL82L5M9 LD64 New York City Transit – NYCT 9855 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9856 4RKYL82L3M9 LD64 New York City Transit – NYCT 9857 4RKYL82L4M9 LD64 New York City Transit – NYCT 9858 4RKYL82L6M9 LD64 New York City Transit – NYCT 9859 4RKYL82L8M9 LD64 New York City Transit – NYCT 9860 4RKYL82LXM LD64 New York City Transit – NYCT 9861 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9862 4RKYL82L3M9 LD64 New York City Transit – NYCT 9863 4RKYL82L5M9 LD64 New York City Transit – NYCT 9864 4RKYL82L7M9 LD64 New York City Transit – NYCT 9865 4RKYL82L9M9 LD64 New York City Transit – NYCT 9866 4RKYL82LXM LD64 New York City Transit – NYCT 9867 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9871 4RKYL82L3M9 LD64 New York City Transit – NYCT 9872 4RKYL82L5M9 LD64 New York City Transit – NYCT 9874 4RKYL82L9M9 LD64 New York City Transit – NYCT 9875 4RKYL82L8M9 LD64 New York City Transit – NYCT 9876 4RKYL82LXM LD64 New York City Transit – NYCT 9877 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9878 4RKYL82L3M9 LD64 New York City Transit – NYCT 9880 4RKYL82L 1 M9 LD64 New York City Transit – NYCT 9881 4RKYL82L3M LD64 New York City Transit – NYCT 9882 4RKYL82L5M9 LD64 New York City Transit – NYCT 9884 4RKYL82L9M9 LD64 New York City Transit – NYCT 9885 4RKYL82L0M9 LD64 New York City Transit – NYCT 9889 4RKYL82L8M9 LD64 New York City Transit – NYCT 9890 4RKYL82L9M9 LD64 New York City Transit – NYCT 9892 4RKYL82L7M9 LD64 New York City Transit – NYCT 9894 4RKYL82L0M9 LD64 New York City Transit – NYCT 9895 4RKYL82L2M9 LD64 New York City Transit – NYCT 9896 4RKYL82L4M9 LD64 New York City Transit – NYCT 9897 4RKYL82L6M9 LD64 New York City Transit – NYCT 9910 4RKYL82L 1 M9 PAGE 18 OF 18 NQF705003 VERSION 5
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260 Banker road, Plattsburgh, NY, USA 12901 | Tel: 1 800 350-6682 | Fax: 450 974-3001 | us.novabus.com NQF705001 version 4 IMPORTANT SAFETY RECALL THIS NOTICE APPLIES TO YOUR VEHICLE – SEE VIN IN ANNEX A YOU ARE ADVISED NOT TO DRIVE YOUR VEHICLE UNTIL A REMEDY IS PERFORMED M. Customer Transit Company ABC road Plattsburgh, NY, USA 12901 November 16th, 2022 This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Nova Bus (US) Inc. has decided that a defect which relates to motor vehicle safety exists in certain Nova Bus LFS and LFS Artic MY2018-2022 manufactured from June 2018 to November 2022 and equipped with a Bosch steering gear box configuration. You are advised not to drive your vehicle until a remedy is performed. Nova Bus (US) Inc. have voluntarily submitted a Vehicle Recall Report to NHTSA that generated the Safety Recall 22V845. The service document CR5344 explaining the measures to be taken for the interim remedy for the affected vehicles is published on its web site https://us.novabus.com/customer-portal/. The vehicle can be interimly remedied starting from November 16th, 2022. The interim remedy consists of a periodic inspection and re-tightening of the fasteners to the original torque value for this configuration, and should take approximately 15 minutes to complete if it has not been completed already. Nova Bus is currently completing its analysis and testing potential permanent remedies. The service document CR5342 explaining the measures to be taken for the permanent remedy for the affected vehicles will be published on its web site shortly https://us.novabus.com/customer-portal/. The vehicle are expected to be permanently remedied starting from November 30th, 2022. The permanent remedy will consist of a hardware change and a different tightening strategy, and should take approximately 30 minutes to complete. The necessary replacement parts will be available via the Nova Bus Parts distribution network. Nova Bus (US) Inc. will cover the parts and labour costs of the repair according to the warranty claim policies in effect. Certain affected vehicles equipped with a Bosch steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, loose or missing. Under certain conditions, an improperly clamped steering gear box not detected may lead to 2 out of 3 fasteners missing and this may increase the risk of a loss of steering. Loss of steering can increase the risk of a crash. The driver may notice vibrations or a looseness in the steering wheel, a steering wheel hard to turn and/or noises while steering the vehicle. Periodic maintenance may also detect low torque, loose and/or missing fasteners in the steering gear box system. Any lessor who receives a notification of a determination of a safety-related defect or noncompliance pertaining to any leased motor vehicle shall send a copy of such notice to the lessee. This requirement 260 Banker road, Plattsburgh, NY, USA 12901 | Tel: 1 800 350-6682 | Fax: 450 974-3001 | us.novabus.com NQF705001 version 4 applies to both initial and follow-up notifications but does not apply where the manufacturer has notified a lessor’s lessees directly. You may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of a problem associated with this Safety-Related Defect. Please submit copies of all documentation supporting your claim according to the requirements specified in the “General Plan for Reimbursement of Pre-notification Remedies” provided in this notification in Annex B. After contacting your customer support manager, if you are still not able to have the Safety-Related Defect remedied without charge and within reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov . If you have any questions regarding this Safety-Related Defect notification, please contact your customer support manager. Sincerely, Daniel Theriault Director, Field Service 260 Banker road, Plattsburgh, NY, USA 12901 | Tel: 1 800 350-6682 | Fax: 450 974-3001 | us.novabus.com NQF705001 version 4 ANNEX A Make Model Model Year Road #. VIN Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus Nova Bus 260 Banker road, Plattsburgh, NY, USA 12901 | Tel: 1 800 350-6682 | Fax: 450 974-3001 | us.novabus.com NQF705001 version 4 ANNEX B General Plan for Reimbursement of Pre-Notification Remedies When a Nova Bus vehicle is affected by a Safety Recall and the owner/purchaser (claimant) has the Safety-Related Defect or Noncompliance remedied at their own expense prior to receiving the manufacturer notification, Nova Bus (US) Inc. will reimburse the owner/purchaser for the reasonable amount paid (i.e. the cost of parts, labor, disposal fees and taxes) that addressed the Safety-Related Defect Noncompliance as described in the notification. To qualify, repairs must have been completed no earlier than one year prior to the release of the Safety Recall (notification to NHTSA) and no later than 10 days after the last mailing of the owner notification letters. All claims must be accompanied by accurate and complete documentation (the invoice/receipt must provide the VIN, date of repair, total amount paid and include a breakdown of the parts, labor, and other costs. Specific costs associated with this notification must be highlighted or circled on the invoice). The following information is required for your claim to be processed. Please print legibly. Date: _________________ Recall #: ______________ 17 digits VIN: ________________________________ Owner’s Name: ________________________________ Own / Lease (circle one) Address: ______________________________________ Date of Repair: _______________________________ City, State, Zip: ________________________________ Amount Requested: ___________________________ Phone#: _______________________________________ Email: _______________________________________ I CERTIFY THAT I PAID FOR REPAIRS THAT REMEDIED THE SAFETY-RELATED DEFECT OR NONCOMPLIANCE AS DESCRIBED IN THE OWNER NOTIFICATION LETTER PRIOR TO BEING NOTIFIED. I ALSO CERTIFY THAT I HAVE PROVIDED CLEAR DOCUMENTATION OF THESE REPAIRS AND THAT ALL INFORMATION PROVIDED IS COMPLETE AND ACCURATE TO THE BEST OF MY KNOWLEDGE. Claimant __________________________________________________________________ _____________________ Authorized signature and date Contact Information Submit your claim together with copies of all supporting documentation to: Nova Bus Warranty, TMAC 850, chemin Olivier Saint-Nicolas (QC) G7A 2N1 Canada Email: adm.novabus.warranty@volvo.com Allow 60 days for processing and decision. Nova Bus (US) Inc. is not responsible for claims submitted to the wrong address. This process is not intended to handle incident, accident or property damage claims. Claims of that nature must be directed to our legal department at 1000 Industriel Boulevard, Saint-Eustache, QC, Canada J7R 5A5.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-845 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Nova Bus (US) Inc. Submission Date : NOV 15, 2022 NHTSA Recall No. : 22V-845 Manufacturer Recall No. : CR5342 Manufacturer Information : Manufacturer Name : Nova Bus (US) Inc. Address : 260 Banker Road PLATTSBURGH NY 12901 Company phone : 450-472-6410 Population : Number of potentially involved : 827 Estimated percentage with defect : NR Vehicle Information : Vehicle 1 : 2018-2022 Nova Bus LFS Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Certains vehicles equipped with a Bosch steering gear box configuration. Production Dates : FEB 09, 2018 – NOV 11, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2018-2021 Nova Bus LFS Artic Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : Certains vehicles equipped with a Bosch steering gear box configuration. Production Dates : JUN 28, 2018 – OCT 07, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Under certain conditions, a certain configuration of steering gear box installation may not have sufficient clamp load which may lead to the steering gear box mounting plate sub-assembly fasteners to become low torque, lose or missing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Under certain conditions, an improper clamped steering gear box not detected may lead to 2 out of 3 fasteners missing and this may increase the risk of a loss of steering. Loss of steering can increase the risk of a crash. Part 573 Safety Recall Report 22V-845 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 In addition to the Safety Recall, Nova Bus is determined a Do Not Drive Warning for this defect until the vehicles are remedied. A containment remedy will be shortly released until the permanent remedy is released. Nova Bus has not received any report of injury or death associated with this defect. Therefore, we consider this as a proactive measure to protect the public from the potential safety risk associated with this defect. Description of the Cause : The clamp load scatter inherent to the manufacturing process of the components selected to fasten this joint was not assessed properly and may lead to insufficient clamp load under certain conditions. Identification of Any Warning that can Occur : The driver may feel vibrations or a loose in the steering wheel, a steering wheel hard to turn and/or ear noises while steering the vehicle. Periodic maintenance may also detect low torque, loose and/or missing fasteners in the steering gear box system. Involved Components : Component Name 1 : Plate Component Description : Steering gear box mounting plate Component Part Number : N91159 Component Name 2 : Bolt Component Description : Bolt Component Part Number : N91461 Component Name 3 : Washer Component Description : Spherical wahser Component Part Number : N91462 Component Name 4 : Washer Component Description : Lock washer Component Part Number : N65400 Part 573 Safety Recall Report 22V-845 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : 2022-11-02: Nova Bus receives a consumer complaint from customer A. 2022-11-04: Nova Bus receives a consumer complaint from customer B. 2022-11-09: Nova Bus makes a first contact with Federal Transit Administration Office of Transit Safety and Oversight 2022-11-10: Nova Bus Product Safety Working Group reviews the facts available and historical data including 2019 and 2021 field reports. 2022-11-14: Nova Bus PSWG receives additional information about the reported failure at customer B. 2022-11-14: Nova Bus Product Safety Working Group raises the case to the Nova Bus Product Safety Committee. 2022-11-14: Nova Bus issues a preventive delivery stop. 2022-11-15: Nova Bus Product Safety Committee determines a Safety-Related Defect exists and determines a Do Not Drive Warning. 2022-11-15: Nova Bus submits a vehicle recall report to NHTSA. Nova Bus has not received any property damage claim, and neither notice or claim of injury or death associated with this regulatory noncompliance. Description of Remedy : Description of Remedy Program : Nova Bus will provide service documents to perform the containment remedy and the permanent remedy. The containment remedy consists of a periodic inspection and retorquing of the fasteners to the original torque value for this configuration. The permanent remedy will consist of a hardware change currently limiting the maximum clamp load and a different torquing strategy to increase the clamp load nominal value and reduced the clamp load scatter. All costs associated with this corrective measure will be covered by Nova Bus. Pre-notification remedies will be addressed using the general reimbursement plan on file with NHTSA. How Remedy Component Differs The permanent remedy will consits of a hardware change currently Part 573 Safety Recall Report 22V-845 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 from Recalled Component : limiting the maximum clamp load and a different torquing strategy to increase the clamp load nominal value and also reduced the clamp load scatter. Identify How/When Recall Condition was Corrected in Production : Nova Bus issued a preventive delivery stop on 2022-11-14. All vehicle delivered after this date will have the permanent remedy which will consist of a hardware change currently limiting the maximum clamp load and a different torquing strategy to increase the clamp load nominal value and also reduced the clamp load scatter. Recall Schedule : Description of Recall Schedule : Note Nova Bus does not have a dealer network and the dates entered for the planned dealer notification begin/end dates are only to avoid NHTSA Recall Portal error when submitting the recall report. Planned Dealer Notification Date : NOV 15, 2022 – NOV 18, 2022 Planned Owner Notification Date : NOV 15, 2022 – NOV 18, 2022 * NR – Not Reported
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