R10202 High-Voltage Battery May Overheat – 2020-2021 Polestar 1

โ€œThis site contains affiliate links for which OEMDTC may be compensatedโ€

December 14, 2022 NHTSA CAMPAIGN NUMBER: 22V926000

High-Voltage Battery May Overheat

The high-voltage batteryeBay overheating increases the risk of a fire.

 

NHTSA Campaign Number: 22V926

Manufacturer PolestareBay Automotive USA, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 66

 

Summary

PolestareBay Automotive USA, Inc. (PolestareBay) is recalling certain 2020-2021 PolestareBay 1 vehicles. Defective high-voltage batteryeBay cells may cause the battery to overheat when fully charged.

 

Remedy

Dealers will replace the high-voltage batteryeBay cells, free of charge. Remedy parts are expected to become ready by June 2023. As an interim repair, owners will need to take their vehicle to a dealership for a software update. Interim notices were mailed January 31, 2023. Owners may contact PolestareBay customer service at 1-800-806-2504. PolestareBay’s number for this recall is R10202. Note: This recall has been superseded by Recall 23V361 (R102316). Any vehicle that received the interim repair under Recall 22V926 (R10202) will still need to have the remedy for 23V361 (R102316) performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Polestar Recalls

 


RECALL R10202 DESCRIPTION

PolestareBay Automotive USA on behalf of PolestareBay Performance AB, have decided to launch Recall R10202 on certain model year 2020 – 2021 PolestareBay 1 vehicles.

PolestareBay investigations have shown a potential issue with the high-voltage batteryeBay in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged.

There is a potential risk of a fire when the battery is fully charged.

To remedy concerned vehicles, PolestareBay will as an interim solution, download a software update to the vehicle to minimize the risk and to ensure that the vehicle can be charged as normal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine.

The permanent remedy is to replace all defective hardware. PolestareBay is now preparing a corrective action for the affected vehicles and the customers will be notified when parts are available through a second Recall. PolestareBay estimates the start date for repairs to begin at the end of quarter 2, 2023.

 

WHAT SHOULD YOUR CUSTOMERS DO NOW? 

We have no reports of incidents related to the issue; however, we encourage customers to contact their Service Point and have this repair completed as soon as possible.

 

VEHICLES INVOLVED

NOTE:  SERVICE POINT MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry โ€“ Warranty Vehicle Inquiry where the message โ€œRecall R10202 PHEV Batteryโ€ will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10202 has not been completed. Eligibility can also be confirmed in VIDA.

All vehicles must be checked for any incomplete Recalls, Service Campaigns, or Service Upgrades.  All open Recall, Service Campaigns or Service Action repairs must be completed.

 

PORT VEHICLES

NOT all eligible vehicles arriving from the ports will have this recall completed.  Vehicle eligibility must be confirmed as outlined in Step B. above.

 

PARTS / PARTS RETURN

Please refer to Parts Bulletin R10202. No parts to be returned required for this recall.

 

OWNER NOTIFICATION

An owner notification will be sent out that will notify the owner of this recall instructing them to contact their PolestareBay Service Point and request an appointment to have this repair completed.

 

VEHICLES IN INVENTORY

New Vehicles in Inventory

It is a violation of federal law for a retailer to deliver any new PolestareBay that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $22,723 per vehicle.

Correct all vehicles in your new vehicle inventory before delivery.

Used Vehicles in Inventory

PolestareBay is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety.

 

What does this mean for customers?

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 

SERVICE POINT RESPONSIBILITY

All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle.

 

TECHNICIAN COMPETENCY REQUIREMENT

The technician competency requirement for this campaign repair is: Level 2 โ€“ Certified Tech.

 


Chronology :

Condition considered critical by Critical Management Team 09.12.2022; Field Service Action decision confirmed by PolestareBay 12.14.2022; Condition detected by market; Number of vehicle reports with the condition reported from National Sales Company 0; Total number of cars included in vehicle reports concerning this condition 0; Implementation date of Field Service Action 12.15.2022; Extended chronology of events; VolvoeBay Cars inform PolestareBay regarding potentially affected batteries 09.07.2022; Start technical investigation regarding potential field service action 09.21.2022; Compare PS1 cell production date with VCC population; Investigate/compare battery usage overtime; Compare hardware differences between PS1 and SPA PHEV; Considered as a critical concern by CCMT 12.14.2022; Field Service Action decision confirmed by VolvoeBay Car Corporation 12.15.2022.

 


R102316 – PHEV Battery – 2020-2021 PolestareBay 1

 

R102316 – PHEV Battery – 2020-2021 Polestar 1

 


2 Affected Products

Vehicle

MAKEMODELYEAR
POLESTAReBayPOLESTAReBay 12020-2021

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-22V926-3221.PDF 215.632KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.58 KB]

 


Recall Acknowledgement

RCAK-22V926-1194.pdf 645.147KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [630.03 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V926-7102.pdf 145.353KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [141.95 KB]

 


Remedy Instructions and TSB

RCRIT-22V926-3891.pdf 461.128KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [450.32 KB]

 


Remedy Instructions and TSB

RCRIT-22V926-1999.pdf 433.803KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download

 


Owner Notification Letter(Part 577)

RCONL-22V926-0489.pdf 574.299KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [560.84 KB]

 


Latest Recalls Documents

 


 

Bestseller No. 1
ChargePoint HomeFlex Level 2 EV Charger J1772, Hardwired for Electric Car - Fast Smart Battery Power Charging at Home for Electric Automobile Vehicles
  • Charge with Confidence: ChargePoint builds reliable, flexible EV charging stations for home, business, and fleets. Get 24/7 support and access to hundreds of thousands of North American charging locations.
  • Charge Smart: With the user-friendly ChargePoint Mobile App, you can control your electric car charger, manage reminders, connect to smart home devices, find stations, get data and charging info, and access the latest features.
  • Vast Network: Wherever you go, ChargePointโ€™s network includes 274k+ stations across North America and Europe and 565k+ roaming partner stations.
  • Safe & Durable: Rely on this UL-certified EV charger for safe home charging. It can be installed indoors or outdoors by an electrician and includes a cold-resistant cable.
  • Fast & Powerful: This EV charger charges up to 9 times faster than a 110V outlet, delivering 37 mi/hr. It features a J1772 connector for all non-TeslaeBay EVs and requires a 20A or 80A circuit. For TeslaeBay EVs, this will require an adapter.
Bestseller No. 2
Tesla Wall Connector - Electric Vehicle (EV) Charger - Level 2 - up to 48A with 24' Cable
  • COMPATIBILITY: Wall Connector is compatible with all TeslaeBay models: Model S, Model 3, Model X and Model Y.
  • CHARGING SPEED: Up to 44 miles of range per hour of charge, with up to 11.5 kW / 48 amp output, depending on TeslaeBay model and breaker size.
  • CONVENIENCE: Indoor or outdoor installation with variable amperage that allows max output to be customized to an existing power supply and supports any output up to 48A. Possible max output configurations include: 48A, 40A, 32A, 24A, 16A, 12A.
  • CONNECTIVITY: Connecting the Wall Connector to a local Wi-Fi network enables over-the-air firmware updates for continual product improvements and remote access control.
  • POWER-SHARE: Power-share is ideal for locations that need to charge more than one TeslaeBay at the same time. This functionality allows up to six Wall Connectors to be linked for efficient power management.
SaleBestseller No. 3
EVDANCE Level 1&2 EV Charger, Electric Vehicle Portable Charger with 25FT Cable, Home EV Charging Station for J1772 Electric Cars, 16Amp 110V-240V, NEMA 6-20 & NEMA 5-15 Plug
  • Flex Level 1 EV Charger - The EVDANCE Level 1 electric car charger is compatible with J1772 electric vehicles and plug-in hybrideBay vehicles (North American Standard). *TeslaeBay requires a SAE J1772 adapter.
  • Convenient to Use - This charger has both NEMA 6-20 plug for 16A 240V charging (3.68kW, 10-12 mi/h) and a NEMA 6-20 to 5-15 plug adapter for 12A 120V charging (1.44kW, 2-5 mi/h). The included bag makes it easier to carry on the go. It also has a 25ft cable length, you can use it flexibly from anywhere in the garage or driveway.
  • Indication Displays - LED display that can tell you the status as well as indicate errors while charging your electric vehicle.
  • Durable and Safe - This electric car charger is made of high-grade rugged materials, FCC and CE certified. The intelligent chip design of its control box can keep monitoring the charging status at any time, and the protection level of the housing is IP66 and the fire rating is UL 94 V-0.
  • Contact Us Anytime - This electric vehicle charger has a 1-year warranty, if you feel that the product doesn't meet your expectations, please feel free to contact us and we will solve the problem.
SaleBestseller No. 4
AIMILER Level 2 Electric Vehicle (EV) Charger(32Amp, 220V-240V, NEMA 14-50 Plug), 25ft Cable ETL Listed Portable Indoor/Outdoor EVSE SAE J1772 EV Car Charging Station w/Delay Timer, WiFi Enabled
  • โค [Question & Answer: Why can't find the device on app? or Can't find the device after changing phones]: Solutions: 1. Confirm your phone to connect with the 2.4Ghz wifi, not connect the wifi whose name has 5G suffix; 2. Turn on the wifi and bluetooth of the phone; 3. Factory Reset/Wifi reset: Pull out the charging gun, simultaneously long press the โ’ถ button and time button on the product screen until it shows "Factory Reset/Wifi reset". 4. Re-start and add your device.
  • โค [NO Need to Install the Additional GFCI Breaker & Why No Power When Using the Nema 5-15p to 14-50R Adapter]: Built-in CCID20 leakage detection and protection device, it is no need to install additional GFCI breaker for NEMA 14-50 receptacles. [Kindly Note When Using the 5-15P Adapter]: 1. Please confirm whether the Adapter cable is used for EVs before choosing the adapter cable. 2. The EV Chargers have a different wiring sequence than RVs even though they are the same adapter, so that causes the adapter you bought to not work.
  • โค [6X Faster with ETL, FCC and CE Listed, Meets the Safety Criteria Defined by: SAE J1772, UL2231-1/-2, UL 991, UL 2231, UL 2251, UL1998 and UL 2594 & Compatible with all EVs and PHEVs Sold in North America]: Say goodbye to slow level 1 ev charger and enjoy 6X faster charging. Designed with J1772 TYPE 1 standard connector, compatible with TeslaeBay (Adaptor Needed), FordeBay, GM, NissaneBay, AudieBay, KiaeBay, HondaeBay, BMWeBay, KiaeBay, HyundaieBay, GmceBay, Chevy, etc.
  • โค [Smart WIFI APP, You can Set the Charging Period]: Check the charging cost, history, fully-charged notification, track the charging status, during off-peak period. โค [Wi-Fi Reset/Factory Reset Function, Add New Device Quickly]: If you can't find your device or you have replaced a new phone, just pull out the charging gun, simultaneously long press the โ’ถ button and time adjustment button on the product screen until it shows "Factory Reset", then re-start your device.
  • โค [Up to 7.68kWh High Speed Charging & Adjustable Amperage from 16A to 32A by Screen Button or APP]: Maximum current output of 32 Amps for 40A circuit breaker, 24 Amps for 30A circuit breaker, or 16 Amps for 20A circuit breaker (Please pull out the charging gun, long press "A" button to change the current). You can also adjust the current/amperage by APP before the charging.
Bestseller No. 5
Level 1&2 EV Charger, 16Amp, Portable Charger for Home/Outdoor, 25FT Cable 110V-240V, J1772 Electric Cars, Charging Stations, Current Adjustable, NEMA 6-20 & NEMA 5-15 Adapter. Tesla Needs Adapter
  • J1772 Compatible: This portable EV charger is fully compatible with J1772 standard electric vehicles and plug-in hybrids, such as NissaneBay, HondaeBay, ChevroleteBay, VolkswageneBay, MercedeseBay, AudieBay, BMWeBay, RivianeBay, HyundaieBay, KiaeBay, ToyotaeBay, JeepeBay, FordeBay, GMCeBay, and many others. **All TeslaeBay models require SAE J1772 adapter to utilize this charger(Adapter Not Included).
  • Level 1&2 EV Charger: Adjustable current settings of 8A, 10A, 13A, and 16A, and comes equipped with both NEMA 6-20 (220V/240V) and NEMA 5-15 (110V/120V) plugs for flexible Level 1 and Level 2 charging options. The charger provides up to 3.84 kW/h (15.36MPH) of power when connected with a 16A current at 240V, or 1.92 kW/h (7.04MPH) with a 16A current at 120V.
  • Smart Charging: Schedule your charging sessions during off-peak hours with the 16 Amp EV charger to save on your electricity bill. With a length of up to 25 feet, it provides ample room for maneuverability and convenient charging at home or any available charging station. Additionally, its IP65 waterproof design ensures safety and durability in a range of weather conditions.
  • 2.8-inch LED Touch Display: The Screen allows for real-time monitoring of charging current, voltage, and power, making it easy for you to manage your charging status and history. Additionally, you can touch the screen to select different current settings and charging times. In case of any errors, they are swiftly displayed on the LED screen, enabling rapid troubleshooting.
  • Safety: Our charger has passed FCC and CE certification and is equipped with built-in over-voltage, over-current, and short-circuit protection. In the event of an overload, the protection mechanism will automatically report errors and power off to ensure top-notch safety.
SaleBestseller No. 6
EVIQO Level 2 EV Charger - 48 Amp EV Charger Level 2-240V Electric Vehicle Charging Stations - Smart Wall EV Chargers for Home Level 2 - NEMA 14-50/Hardwired - 11.5kW EVSE J1772, Energy Star/UL
  • 9X FASTER than your portable basic charger: EVIQO electric vehicle charging stations are set as a plug-in level 2 EV charger 40 Amp (9.6 kWh) by default. Plug & Charge, no electrician needed. NEMA 14-50 outlet (up to 50A circuit) required. To make EVIQO a 48Amp EV charger level 2 (11.5 kWh), hardwire electrical installation required (remove input cable and prepare a custom whip, 60A or more circuit required). Adjustable current intensity: 1A increment in EVIQO app + hardware dip switch. US-based customer support Mon-Sat, 8 AM - 4 PM PT.
  • SAFE, USA CERTIFIED: EVIQO electric vehicle charging equipment is UL compliant, Energy Star, ETL and FCC certified EV car charger level 2 with 3-year Warranty. EVIQO EV charging station is weatherproof: outdoor EV charger / indoor electric vehicle charger. EVIQO home EV wall charger level 2 meets NEMA 4 and IP66 protection standards.
  • SMART APP: EVIQO surveyed 1,800 EV owners to create EV home charger level 2 app. Set up to 3 schedules and save costs during off-peak rates. Get smart tips and reminders, track power/costs live and monitor the charging history. Enjoy sleek intuitive interface of your home EV charger level 2. EVIQO solar EV charger box consistently enhances its firmware with remote OTA updates.
  • COMPATIBLE WITH ALL EVs: EVIPOWER NEMA 14-50 EV charger is equipped with heavy duty rubberized SAE J1772 connector compatible with all EVs / PHEVs in NA: all TeslaeBay models, Chevy Bolt, Chevy Volt, VW ID 4, NissaneBay Leaf Charger, PolestareBay 2, FordeBay Mach E Charger, IONIQ 5 / 6, KiaeBay Nino, EV6, EV9, MercedeseBay EQS, AudieBay, Rav4, JeepeBay 4xe Charger (This is J1772 level 2 charger, adapter required for TeslaeBay).
  • FIRST-IN-CLASS: EVIQO level 2 EV chargers offer EXTRA LONG EV charging cable 25' and EXTRA LONG 37" input cable.
Bestseller No. 7
Tesla Universal Wall Connector - Electric Vehicle (EV) Charger with Dual Plug Type - Compatible for All North American EVs - Level 2 - up to 48A with 24' Cable
  • UNIVERSAL COMPATIBILITY: Seamlessly transitions between NACS and J1772 connectors, accommodating all major North American EVs including TeslaeBay Vehicles
  • CHARGING SPEED: Up to 44 miles of range per hour of charge, with up to 11.5 kW / 48 amp output, depending on TeslaeBay model and breaker size.
  • CONVENIENCE: Indoor or outdoor installation (by your own electrician or one of the 1,400+ TeslaeBay Certified Electricians) with variable amperage that allows max output to be customized to an existing power supply and supports any output up to 48A. Possible max output configurations include: 48A, 40A, 32A, 24A, 16A, 12A.
  • CONNECTIVITY: Connecting the Wall Connector to a local Wi-Fi network enables over-the-air firmware updates for continual product improvements and remote access control via the app.
  • POWER-SHARE: Power-share is ideal for locations that need to charge more than one TeslaeBay at the same time. This functionality allows up to six Wall Connectors to be linked for efficient power management.
SaleBestseller No. 8
Lectron Level 1 EV Charger - ETL Certified, 110V, 15 Amp, 16 ft Extension Cord & J1772 Cable - Portable Electric Car Charger for J1772 EVs with NEMA 5-15 Plug
  • LEVEL 1 CHARGING - The Lectron Level 1 Charger lets you quickly charge your EV with a standard 110V outlet; You get 15 amps and 1.65 kW of power for the standard full-charge time for your car, at home or at work
  • CONVENIENT OVERNIGHT CHARGING - The Lectron 15 Amp EV Charger is a more affordable and faster charging option compared to other Level 2 EV chargers, delivering an extra 40-50 miles of overnight charge at home โ€” without breaking the bank
  • J1772 COMPATIBILITY - This J1772 charger is compatible with all electric vehicles that use the J1772 standard, including BMWeBay, FordeBay, HondaeBay, HyundaieBay, KiaeBay, PorscheeBay, NissaneBay, and Chevy
  • SAFE AND RELIABLE - FCC and ETL certified (UL2594 standard) for safety with overvoltage, overcurrent, and short circuit protection; Energy Star certified for efficiency; IP65 rated for dust and water resistance
  • PORTABLE CONVENIENCE - Whether you're on a road trip or visiting a friend, you can easily plug in your EV and charge with our portable EV charger
Bestseller No. 9
SEGUMA Level 1/2 EV Charger, 16Amp Electric Car Charger Portable EV Chargers 25FT Cable with NEMA 6-20 Plug and NEMA 5-15 Adapter, Home Mobile EV Charging Station for J1772 BEVs/PHEVs 110V-240V(Black)
  • Fast and Efficient Charging---The Seguma level 2 EV charger is equipped with NEMA 6-20 Plug, offers 240V, 16A, 3.84kW output current, approximately 4x faster than 8A level 1 ev chargers, reducing the time required to charge an electric vehicle.
  • Level 1+Level 2 EV Charger--- This portable ev charger is equipped with NEMA 6-20 plug (Level 2 circuits, 240V, 16A) and attached a NEMA 5-15 adapter (Level 1 circuits, 120V, 12A), Whether you have access to a standard household outlet or a dedicated EV charging station, our electric car charger adapts to your charging needs.
  • Universal Compatibility--- Seguma 16A j1772 Charger is engineered with standardized J1772 connector, works flawlessly with any electric vehicle featuring a j1772 charging port. Whether you drive a FordeBay, KiaeBay, ChevroleteBay Bolt, or any other EV model, this evse level 2 charger ensures hassle-free charging every time.
  • Intelligent Charging Features---Feature with built-in advanced chipset, Seguma ev charger provides extensive protection against lightning, leakage, grounding issues, over and under voltage, overcharging, excessive current, and overheating. Additionally, the ev level 2 charger automatically shuts off once your vehicle is fully charged, enhancing car safety. Tips: We recommend installing a circuit breaker on your home circuit for added safety measures.
  • Extended 25FT Cable Length---With an impressive 25-foot cable, you can conveniently charge your EV at home or using public charging stations. Its internal copper wires ensure top conductivity, while the TPE flame-retardant jacket adds durability. Plus, this ev charging cable is IP66 waterproof and dustproof, enduring temperatures from -30ยฐC to 45ยฐC.
Bestseller No. 10
EMPORIA Level 2 EV Charger - NEMA 14-50 EVSE w/ J1772 Charger - 48 amp EV Level 2, 240v WiFi Enabled Electric Vehicle Charging Station, 24ft Electric Cable, Black
  • Up to 9x Faster Charging Speed: The Emporia electric vehicle charger provides up to 46 miles/hour charging speed via hardwired connection (48 amp - up to 9x faster than a standard wall outlet) or up to 38 miles/hour via the NEMA plug (40 amp).
  • Versatile Installation Options: Preconfigured for NEMA Type 14-50P compliant with 2017 NEC Section 625.17 for up to 40A or convert to Hardwired for up to 48A. Professional installation recommended for optimal safety and performance.
  • Safety, Certification, and Peace of Mind: UL listed and ENERGY STAR certified, meeting stringent standards (NEC 625, SAE J1772, UL 817, UL 991, UL 2231, UL 2251, and UL 2594).
  • Get the Benefits of Smart Charging: Connect via 2.4 GHz WiFi to access real-time energy data and manage charging from your mobile device. Schedule charging sessions to optimize utility rates and performance.
  • Universal Compatibility: Equipped with a secure SAE J1772 connector, compatible with all EVs in North America, including TeslaeBay, ChevroleteBay Bolt, VW ID 4, NissaneBay Leaf, FordeBay MustangeBay Mach-E, IONIQ 5/6, BMWeBay i3, i4, iX, AudieBay, and JeepeBay Wrangler 4xe.

 


Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...