Rearview Mirror May Detach – 2022 Can-Am Spyder F3 & F3-S Motorcycles

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February 5, 2023 NHTSA CAMPAIGN NUMBER: 23V053000

Rearview Mirror May Detach

A detached rearview mirror lens can decrease rear visibility for the driver, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V053

Manufacturer Bombardier Recreational Products, Inc.

Components VISIBILITY

Potential Number of Units Affected 1,720

 

Summary

Bombardier Recreational Products Inc. (BRP) is recalling certain 2022 Can-Am Spyder F3 and F3-S motorcycles. The rearview mirror lens may detach from the housing.

 

Remedy

Dealers will install new mirror assemblies, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact BRP customer service at 1-888-272-9222.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Can-Am Recalls

 


February 9, 2023

Subject: Rearview Mirror Lenses May Dislodge – Decreased Visibility

No. 2022-19

 

IMPORTANT

What should you do?
– Do not sell or deliver any involved vehicle that you have in stock as federal law requires you to complete the recall service on these vehicles before retail delivery.
– Unregistered vehicles cannot be sold until the campaign is performed.
– Contact all of your customers who purchased an affected vehicle and inform them about this Safety Recall notice.

 

MODEL YEARMODEL
2022Spyder F3 and F3-S

 

PROBLEM

The rearview mirror lenses may dislodge from the housing. This can result in an increased risk of a crash due to the decreased visibility for the driver.

 

SOLUTION

Replace the mirror housing assemblies.

 

REQUIRED PARTS

Vehicles with mirror housing assembly WITHOUT light integrated

DESCRIPTIONPART NUMBERQTY
LH MIRROR ASS’Y (WITHOUT ARM)2198005551
RH MIRROR ASS’Y (WITHOUT ARM)2198005561

 

Vehicles with mirror housing assembly WITH light integrated

DESCRIPTIONPART NUMBERQTY
LH REAR VIEW MIRROR HOUSING ASS’Y (Manufactured after January 10, 2023)7050150471
RH REAR VIEW MIRROR HOUSING ASS’Y (Manufactured after January 10, 2023)7050150481

 

CORRECTIVE ACTION

NOTE: The procedures are the same for LH and RH mirrors.

NOTE: The procedures are different for vehicles with light integrated.

Vehicles with mirror housing assembly WITHOUT light integrated

MIRROR ASSEMBLY REPLACEMENT

1. Remove and discard the mirror housing cap retaining screw.

2. Gently lift the mirror cap using a small Allen Key, then push the cap out of location as shown on picture to remove it from assembly. Discard the cap.

3. Using a 3mm Allen Key, remove and discard the three (3) socket head screws and metal plate.

4. Remove and discard the defective mirror assembly.

5. Install new mirror assembly and secure in place using the three (3) new socket head screws and new plate from the kit.

NOTE: To ease installation, use a 3mm round head insert.

TIGHTENING TORQUE
Mirror Assembly Retaining Screw
2.5 Nโ€ขm ยฑ 0.5 Nโ€ขm
(22 lbfโ€ขin ยฑ 4 lbfโ€ขin)

6. Install the new mirror housing cap. Place the ridge of the cap in the cavity and press the cap to hook it.

7. Secure in place using the new retaining screw.

TIGHTENING TORQUE
Mirror Cap Retaining Screw
1.0 Nโ€ขm ยฑ 0.2 Nโ€ขm
(9 lbfโ€ขin ยฑ 2 lbf-in)

 

Vehicles with mirror housing assembly WITH light integrated

MIRROR HOUSING ASSEMBLY REPLACEMENT

1. Remove and discard the two housing retaining screws.

2. Gently pull the mirror housing and disconnect the mirror light harness connector.

NOTE: If the connector is hard to reach, remove body panels to allow access to the connector.

3. Discard the mirror housing assemblies.

4. Clean threads on vehicle.

5. The installation is the reverse of the removal procedure.

NOTE: Connect the new mirror housing light connector and verify proper operation.

TIGHTENING TORQUE
Mirror Housing Retaining Screw
3.5 Nโ€ขm ยฑ 0.5 Nโ€ขm
31 lbfโ€ขin ยฑ 4 lbfโ€ขin

 

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Chronology :

At the end of November 2022, BRP confirmed a trend of high warranty rates of mirror falling from the housing.
While most of the mirrors were found in the bottom of the crate at dealership, BRP received reports of mirrors falling while riding representing 9% of the overall claims.

In trying to understand the trend, BRP made various tests and validations. BRP found that there was a high probability that the issue was due to a wrong plastic injection control for the mirror housings by its supplier for a batch molded in April 2022.

As of January 10, in the US, BRP had received 126 reports of dislodged lens at the moment of pre-delivery preparation (May 21, 2022 to January 2, 2023), 8 confirmed reports of lens falling while riding (4 in September 2022, 2 in December 2022 and 2 in January 2023) and 12 reports of lens falling unconfirmed if it was while riding or not (August 2022 to December 2022).

With all the information collected and analyzed, BRP decided on January 27, 2023 had enough information to report and wants to proceed with a safety recall.

No accident was reported worldwide.

Update 4:MY23:Week of April 3:BRP found one lens dislodged from the mirror housing in a box of 96 parts for MY2023. The housing molding date was a batch date that BRP did not want for its production. Inspection of the 96 parts identified inadequate molding dates as required by BRP and agreed by the supplier. Then, BRP inspected of 621 vehicles in its production yard and found 140 vehicles with mirror housing(s) from an inadequate molding date. Vehicles outside the production yard are expected to have a similar rate of mirror housings with an inadequate molding date. The housings from an inadequate molding date could have a similar failure rate seen for MY 22 (12%). However, BRP has no report of failures from the field including of accident, worldwide.

With all the information collected and analyzed, BRP decided on May 3, it had enough information to report and recall.


2 Affected Products

Vehicles

MAKEMODELYEAR
CAN-AMSPYDER F32022
CAN-AMSPYDER F3-S2022

 


21 Associated Documents

Recall 573 Report – 2/6/23

RCLRPT-23V053-9859.PDF 214.43KB

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Defect Notice 573 Report

RCLRPT-23V053-4303.PDF 214.072KB

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Recall Acknowledgement

RCAK-23V053-5283.pdf 645.441KB

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Recall 573 Report – 2/9/23

RCLRPT-23V053-6179.PDF 214.591KB

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Recall 573 Report – 2/17/23

RCLRPT-23V053-2365.PDF 214.591KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V053-5885.pdf 421.288KB

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Manufacturer Notices(to Dealers,etc) – Dealer Letter

RCMN-23V053-8074.pdf 396.003KB

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Remedy Instructions and TSB

RCRIT-23V053-0220.pdf 846.386KB

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Remedy Instructions and TSB

RCRIT-23V053-6588.pdf 1377.424KB

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Remedy Instructions and TSB

RCRIT-23V053-4831.pdf 784.429KB

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Manufacturer Notices(to Dealers,etc) – Technical Bulletin re Warranty

RCMN-23V053-5491.pdf 1377.424KB

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Manufacturer Notices(to Dealers,etc) – Dealer Communication re Rearview mirrors lenses may dislodge – Decreased visibility

RCMN-23V053-1222.pdf 1017.129KB

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Recall Quarterly Report #1, 2023-1

RCLQRT-23V053-1725.PDF 211.131KB

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Recall 573 Report – 5/10/23

RCLRPT-23V053-4959.PDF 216.689KB

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Recall 573 Report – 5/10/23

RCLRPT-23V053-5137.PDF 216.689KB

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Recall 573 Report – 5/10/23

RCLRPT-23V053-1771.PDF 216.689KB

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Recall 573 Report – 5/10/23

RCLRPT-23V053-3046.PDF 216.689KB

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Manufacturer Notices(to Dealers,etc) – Dealer Letter re Mirror May Dislodge

RCMN-23V053-6427.pdf 1285.21KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V053-4138.pdf 98.992KB

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Recall Quarterly Report #2, 2023-2

RCLQRT-23V053-0657.PDF 211.24KB

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Recall Quarterly Report #3, 2023-3

RCLQRT-23V053-3561.PDF 211.466KB

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Latest Recalls Documents

 


 

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