FL964 Foldable Upper Bunk May Fall – 2021-2023 Freightliner Coronado

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February 9, 2023 NHTSA CAMPAIGN NUMBER: 23V063000

Foldable Upper Bunk May Fall

A loose mounting pivot bolt may cause the upper bunk to fall, increasing the risk of injury.

 

NHTSA Campaign Number: 23V063

Manufacturer Daimler TruckseBay North America, LLC

Components EQUIPMENT

Potential Number of Units Affected 189

 

Summary

Daimler TruckseBay North America, LLC (DTNA) is recalling certain 2021-2023 FreightlinereBay Coronado vehicles equipped with a foldable upper bunk. The mounting pivot bolt for the upper bunk may not have been tightened properly and may loosen.

 

Remedy

Dealers will tighten the mounting pivot bolt, free of charge. Owner notification letters were mailed March 29, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall is FL964.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Trucks North America Recalls

 


Subject: FreightlinereBay Coronado Upper Bunk Wall Mounting

Models Affected: Specific model years 2021-2023 FreightlinereBay Coronado vehicles, manufactured from August 27, 2020 through January 12, 2023.

 

General Information

Daimler Truck North America LLC (DTNA), on behalf of its FreightlinereBay Trucks division, has decided that a defect that relates to motor vehicle safety exists on the vehicles mentioned above.

On certain vehicles with a foldable upper bunk assembly, the mounting pivot bolts of the upper bunk may not have been fully torqued to spec to properly connect those mounting points. A loose mounting pivot bolt may result in the upper bunk falling, potentially injuring the occupant using the bottom bunk.

Vehicles will be updated with the correct bolts and torque.

There are approximately 220 vehicles involved in this campaign.

 

Additional Repairs

Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.

Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.

 

Work Instructions

Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion sticker (Form WAR260).

 

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Chronology :

In late October, 2022 DTNA identified a warranty claim on an upper bunk assembly falling (albeit with no notice of injury nor death) and opened an preliminary investigation. In November, 2022, after identifying additional reports, DTNA opened an investigation to further review with its bunk suppliers. Investigative work continued through December and early to mid-January. In late-January, 2023 DTNA received a report back from the supplier identifying that the bolt may not have been properly torqued. At no time prior to this report did DTNA reasonably believe that the supplied bed assembly was out of specification. Promptly after receiving this notification, on February 3, 2023 DTNA decided to initiate a voluntary safety recall for vehicles equipped with the bunk assembly built with under torqued bolts. In early May DTNA updated the Chronology with to clarify that there 5 warranty claims total between the dates of October 2021 and October 2022, with no other reports, and no death or injuries reported. In June 2023, upon reviewing the DIR for FL974, DTNA noticed a typo and amended the DIR to correct it.

 


3 Affected Products

Vehicle

MAKEMODELYEAR
FREIGHTLINEReBayCORONADO2021-2023

 


21 Associated Documents

Recall Acknowledgement

RCAK-23V063-8221.pdf 645.812KB

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Defect Notice 573 Report

RCLRPT-23V063-9378.PDF 213.881KB

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Defect Information Report

RMISC-23V063-7797.pdf 819.515KB

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Recall 573 Report – February 16, 2023

RCLRPT-23V063-3239.PDF 213.877KB

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Amended Defect Information Report

RMISC-23V063-6395.pdf 819.567KB

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Recall 573 Report – March 6, 2023

RCLRPT-23V063-6715.PDF 213.985KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V063-5192.pdf 177.142KB

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Amended Defect Information Report

RMISC-23V063-3001.pdf 826.946KB

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Defect / Noncompliance Information Report (Section 573.6) FL964 Date of Submission: February 9, 2023 (Amended March 6, 2023)

RMISC-23V063-5747.pdf 822.375KB

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Recall 573 Report – March 16, 2023

RCLRPT-23V063-9487.PDF 213.986KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V063-1946.pdf 231.54KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V063-5069.pdf 208.556KB

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Recall Quarterly Report #1, 2023-1

RCLQRT-23V063-2511.PDF 211.135KB

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Amended Defect Information Report

RMISC-23V063-1501.pdf 825.438KB

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Recall 573 Report – May 3, 2023

RCLRPT-23V063-2562.PDF 214.088KB

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Recall 573 Report – May 3, 2023

RCLRPT-23V063-1671.PDF 214.092KB

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Recall 573 Report – June 21, 2023

RCLRPT-23V063-5637.PDF 214.139KB

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Amended Defect Information Report

RMISC-23V063-8721.pdf 822.485KB

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Recall Quarterly Report #2, 2023-2

RCLQRT-23V063-7916.PDF 211.236KB

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Recall Quarterly Report #3, 2023-3

RCLQRT-23V063-6969.PDF 211.452KB

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Recall Quarterly Report #4, 2023-4

RCLQRT-23V063-8338.PDF 211.567KB

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