SB02-07 – Trailer Tongue May Bend – 2020-2022 Temp-Air EBB-60 Trailers

SEOCONTENT-START

Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE DEFORMATION 27 July 2023 Page | 1 EBB-60 TRAILER SB01.06 EBB-60 TRAILERS manufactured between 2020 and 2022: Tongue Deformation at the Trailer Crossmember Background Structural deformation of the tongue assembly is possible near where the trailer tongue meets the front trailer crossmember. Visible evidence of deformation may be suggested by buckled or flaked protective coating (powder coat) at the affected area. This service bulletin provides the steps necessary to inspect an EBB Trailer for tongue deformation. IMPORTANT: For EBB-60 Trailers manufactured between 2020 and 2022, NONE ARE TO BE USED until the trailer has been retrofit with the new EBB trailer tongue assembly. A redesigned and strengthened tongue assembly (65327.400) is being manufactured and will be available this summer. If you have one of the affected trailers, contact Craig Carney at Temp-Air MFG: (952) 707-5235 or craig.carney@sunbeltrentals.com. Time required: 15 minutes Parts required: NONE Tools required: SIZE DESCRIPTION QUANTITY N/A LEVEL GROUND 1 STANDARD TAPE MEASURE 4’ TO 6’ LONG STRAIGHT EDGE 1 MAKE SURE THAT THE TRAILER UNIT IS PARKED ON A LEVEL SURFACE WITH THE WHEELS CHOCKED. MAKE SURE THAT THE TOW VEHICLE ENGINE IS OFF WITH THE TRANSMISSION IN PARK. AND THE PARKING BRAKE SET. Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE DEFORMATION 27 July 2023 Page | 2 EBB-60 TRAILER SB01.06 Inspecting an EBB Trailer for Tongue Deformations 1. Park the EBB Trailer so that it is on a level surface. Using the tape measure, record the distance from the GROUND to the TOP OF THE TRAILER FRAME in the two (2) spots noted in the drawing with RED ARROWS. NOTE: If these two measurements are not identical, disconnect the trailer from the tow vehicle and use the tongue jack to ge the two (2) distances to measure the same. 2. With the trailer level, use the tape measure to check the distance from the GROUND to the BOTTOM OF THE FRAME RAIL just behind the tongue and from the GROUND to the BOTTOM OF THE HITCH POINT at the end of the tongue as shown with BLUE ARROWS. In these photos, the tongue has deformed by over three (3) inches. IMPORTANT: If this distance at the hitch point is not the same as the distance from the ground to the bottom of the frame rail, the trailer tongue has deformed and the trailer must not return to service until the deformation is repaired. Measure to TOP of FRAME RAIL RED ARROWS Measure to BOTTOM of FRAME RAIL and BOTTOM of HITCH POINT BLUE ARROWS Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE DEFORMATION 27 July 2023 Page | 3 EBB-60 TRAILER SB01.06 3. To verify that deformation has occurred, hold a long straight edge (of at least 4 feet) along the BOTTOM EDGE OF THE TRAILER to beyond where it meets the tongue. If there is a gap between the straight edge and the bottom of the tongue, the trailer tongue has deformed. Gap at tongue

**************************************************************************************************************

Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 1 EBB-60 TRAILER SB02.07 EBB-60 TRAILERS manufactured between 2020 and 2022: Tongue Replacement Background All EBB-60 trailers manufactured between 2020 and 2023 must have their tongue assemblies replaced with a strengthened tongue assembly. This Service Bulletin covers that process. Time required: 8 hours Parts required: PART NUMBER DESCRIPTION QUANTITY 65327.400 REPLACEMENT TRAILER TONGUE 1 Tools required: SIZE DESCRIPTION QUANTITY 2,000# EACH JACK STANDS 7 STANDARD WHEEL CHOCKS 4 STANDARD CUTTING TOOL (plasma cutter, oxy-acetylene torch, cutoff wheel, etc.) 1 SUITABLE WELDER (and associated safety PPE) 1 STANDARD WELDING CLAMPS 8 MAKE SURE THAT THE TRAILER UNIT IS PARKED ON A LEVEL SURFACE WITH THE WHEELS CHOCKED. Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 2 EBB-60 TRAILER SB02.07 Replacing an EBB Trailer Tongue IMPORTANT: The welding work on this procedure MUST BE COMPLETED BY A WELDER CERTIFIED IN THE WELDING PROCESS USED AND THE POSITION USED. 1. Park the EBB trailer on a LEVEL SURFACE. 2. FULLY CHOCK at least one wheel on each axle. 3. LEVEL the trailer frame FRONT TO BACK with the tongue jack. 4. Place JACK STANDS under the front and rear of the trailer frame. NOTE: Make sure that the trailer is also LEVEL SIDE TO SIDE on the jack stands. 5. Place a JACK STAND UNDER THE FRONT of the tongue assembly and then place a JACK STAND UNDER EACH ARM at the back of the tongue assembly. 6. REMOVE the ELECTRICAL WIRING JUNCTION BOX, on the inside of the left tongue rail. Carefully remove the wires from the cushion clamps and remove the cushion clamps. Set the junction box and wiring aside, away from the tongue assembly and any potential welding heat. 7. REMOVE THE BREAKAWAY BATTERY BOX, bolted to the front of the frame rail near the tongue assembly. Between the breakaway battery box and the breakaway cable box, CUT THE WIRES MIDWAY between the the two boxes. REMOVE THE BREAKAWAY CABLE BOX. Set the two breakaway boxes aside, away from the tongue assembly and any potential welding heat. ELECTRICAL WIRING JUNCTION BOX CUSHION CLAMP Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 3 EBB-60 TRAILER SB02.07 NOTE: There must be enough wire on both cut ends to allow the wires to be routed back through the tongue rail and spliced back together after the new tongue assembly has been installed. 8. REMOVE THE HITCH COUPLER from the tongue assembly by loosening and removing the two (2) bolts/washers/nuts that secure the coupler to the tongue assembly. NOTE: Notice that one bolt is threaded on the right side and the other bolt is threaded on the left side. This will also need to be done on reassembly of the new tongue assembly. CABLE BOX AND WIRING THROUGH TONGUE RAIL Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 4 EBB-60 TRAILER SB02.07 9. REMOVE THE TONGUE JACK from the tongue assembly by loosening and removing the four (4) bolts/washers/nuts that secure the jack to the tongue assembly. 10. REMOVE THE SPARE TIRE from the spare tire mounting rack. From underneath the spare tire mounting rack, REMOVE THE TWO (2) BOLTS that secure the spare tire mounting bolts to the tongue assembly. 11. THE SAFETY CHAINS STAY ON the original trailer tongue assembly as NEW SAFETY CHAINS ARE INCLUDED on the new strengthened tongue assembly (65327.400). IMPORTANT: BEFORE REMOVING TONGUE ASSEMBLY from the trailer, record measurements and mounting points and take photographs of the existing tongue installation. Make special note of the original weld locations, weld bead lengths, and weld bead contours in order to better replicate the mounting of the new trailer tongue assembly. Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 5 EBB-60 TRAILER SB02.07 12. After fully documenting the original trailer tongue installation, use a cutting tool (plasma cutter, oxy-acetylene torch, cutoff wheel, etc.) to eliminate the welds between the trailer frame and tongue assembly. NOTE: The welds are located at the following locations:  WELD A: Along the length of the face where the tongue and frame are mated (welded the full length, BOTH on the INSIDE and OUTSIDE of the framerail)  WELD B: On the top of the tongue where it first meets the trailer frame (welded the full width of the frame rail, BOTH on the FRONT and BACK of the framerail)  WELD C: On the side of the tongue rail where it contacts the bottom of the frame rail (welded the full width of the frame rail, BOTH on the INSIDE and OUTSIDE of the framerail) IMPORTANT: Each of these welds must be removed from both legs of the trailer tongue assembly. IMPORTANT: When removing the welds, DO NOT HARM THE INTEGRITY OF THE TRAILER FRAME ITSELF. If the frame rails are damaged during the tongue removal process, those weaknesses will need to be corrected as well. 13. Grind off any remaining weld bead until the bottom of the trailer frame is flush. IMPORTANT: INSPECT THE TRAILER FRAME FOR ANY WEAKNESSES before proceeding. Any weaknesses will need to be fixed before proceeding. 14. Position the new trailer tongue assembly under the trailer frame in its approximate location. 15. Using the location shown on the Service Bulletin drawing (see Appendix A), properly position the new tongue assembly under the trailer frame and clamp the tongue assembly in place securely. NOTE: The forward tip of the tongue assembly must be POSITIONED 61.92” FROM THE FRONT FACE of the trailer frame AND the new tongue assembly must CENTERED ON THE MIDDLE AXIS of the trailer centerline. 16. Check that the position of the new tongue assembly corresponds to the photos, notes, and measurements taken of the original tongue assembly before it was removed. NOTE: If there are discrepancies, make the necessary adjustments. WELD #A WELD #B WELD #C Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 6 EBB-60 TRAILER SB02.07 17. Use the MIG or STICK process to WELD the new tongue assembly to the trailer frame using the photograph below and the drawing in Appendix A for details. NOTE: New welds must be completed at the following locations:  WELD A: Along the length of the face where the tongue and frame are mated (welded the full length, BOTH on the INSIDE and OUTSIDE of the framerail)  WELD B: On the top of the tongue where it first meets the trailer frame (welded the full width of the frame rail, BOTH on the FRONT and BACK of the framerail)  WELD C: On the side of the tongue rail where it contacts the bottom of the frame rail (welded the full width of the frame rail, BOTH on the INSIDE and OUTSIDE of the framerail) IMPORTANT: Each of these welds must be done on both legs of the trailer tongue assembly. 18. After welding is complete, WIRE BRUSH/SAND the welded areas to remove any flaking paint or powder coat. Touch up those areas with a quality GLOSS BLACK PAINT. 19. Reinstall the following components: A. 7-pin lighting wiring and electrical junction box B. Breakaway wiring, battery box, and cable box NOTE: When splicing the wires back together, use waterproof connectors AND shrink-wrap on the connections. C. Hitch coupler IMPORTANT: Remember that one bolt was threaded on the right side and the other bolt should be threaded on the left side. D. Tongue jack E. Spare tire mounting bolts and spare tire 20. Have the trailer reinspected at a designated DOT Inspection Station. WELD #A WELD #B WELD #C Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 7 EBB-60 TRAILER SB02.07 APPENDIX A: EBB-60 REPLACEMENT TONGUE TO TRAILER, WELDMENTS Service Bulletin EBB-60 (2020-2022) TRAILER TONGUE REPLACEMENT 27 July 2023 Page | 8 EBB-60 TRAILER SB02.07 APPENDIX B: EBB-60 REPLACEMENT TONGUE, ASSEMBLY

**************************************************************************************************************

OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-529 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Temp-Air, a division of Sunbelt Rentals Submission Date : JUL 28, 2023 NHTSA Recall No. : 23V-529 Manufacturer Recall No. : SB02-07 Manufacturer Information : Manufacturer Name : Temp-Air, a division of Sunbelt Rentals Address : 3700 West Preserve Blvd Burnsville MN 55337 Company phone : 8943000 Population : Number of potentially involved : 16 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 Temp Air EBB-60 Vehicle Type : LOW VOLUME VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : 16 specific trailers were manufactured between 2020 and 2022 with formed tongues that do not feature an adequate safety factor and may deform in use and must be replaced. These formed tongues were made with 10 gage steel and not structural steel as before. Production Dates : SEP 09, 2020 – SEP 16, 2022 VIN Range 1 : Begin : 4T9BE1621LM006601 End : 4T9BE1623NM006621 Not sequential Description of Defect : Description of the Defect : 16 specific trailers were manufactured between 2020 and 2022 with formed tongues that do not feature an adequate safety factor and may deform in use and must be replaced. These formed tongues were made with 10 gage steel and not structural steel as before. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Trailer tongues may deform in use leading to unsafe road conditions Description of the Cause : 10 gage formed tongue structural material does not possess adequate safety factor for installed use Identification of Any Warning that can Occur : Yielding (bending) of the trailer tongue at the front of the enclosure body. Refer to inspection procedure attached. Involved Components : Part 573 Safety Recall Report 23V-529 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Trailer tongue Component Description : structural element that ties frame to tow vehicle Component Part Number : 65327.400 Supplier Identification : Component Manufacturer Name : Temp-Air, a division of Sunbelt Rentals, Address : 3700 West Preserve Blvd Burnsville, MN 55337 Burnsville Minnesota 55337 Country : United States Chronology : When repairs were effected on one of the recall population a deformed tongue was observed. Description of Remedy : Description of Remedy Program : safe replacement tongues and labor reimbursement is being provided to customers to refit their equipment. How Remedy Component Differs from Recalled Component : Remedy tongues are constructed of structural channel iron instead of formed 10 gage sheet metal Identify How/When Recall Condition was Corrected in Production : Production has ceased. These tongues are being provided to fielded units. Recall Schedule : Description of Recall Schedule : All customers to be notified by August 31, 2023 Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : JUL 28, 2023 – AUG 31, 2023 * NR – Not Reported

**************************************************************************************************************

**************************************************************************************************************

**************************************************************************************************************

**************************************************************************************************************

SEOCONTENT-END