CR5445 – 250-Amp Fuse Holder May Overheat and Cause Fire – 2017-2023 Nova Bus LFS & 2017-2022 LFS Artic Transit Buses

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August 31, 2023 NHTSA CAMPAIGN NUMBER: 23V607000

250-Amp Fuse Holder May Overheat and Cause Fire

An electrical short circuit can overheat the fuse holder and increase the risk of a fire while driving or parked.

 

NHTSA Campaign Number: 23V607

Manufacturer Nova BuseBay (US) Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 1,189

 

Summary

Nova BuseBay (US) Inc. (NovaeBay) is recalling certain 2017-2023 LFS and 2017-2022 LFS Artic transit buses. The 24-volt power cable and grounded mounting fastener that secures the fuse holder may short circuit.

 

Remedy

The remedy is currently under development. Interim notification letters notifying owners of the safety risk are expected to be mailed October 13, 2023. Second letters will be mailed once the final remedy is available. Owners may contact NovaeBay customer service at 1-800-350-6682. NovaeBay’s number for this recall is CR5445. This recall replaces and expands recall number 22V-416. Vehicles previously repaired under recall 22V-416 will need to have the new remedy completed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.

Nova BuseBay (US) Inc. has decided that a defect which relates to motor vehicle safety exists in certain Nova BuseBay models LFS and LFS Artic and Model Years 2017 to 2022 manufactured from August 2017 to September 2022 equipped with certain radiator fans fuse holder configuration.

Certain affected vehicles may have road debris that could build up on the fuse holder for the electric cooling fans. If this happens, the fuse holder could short circuit and overheat. An overheated fuse holder could create the risk of a fire. During pre-trip inspection and scheduled preventive maintenance, a thermal event in development may be detected by looking at the fuse holder plastic cap for heat damages. Nova BuseBay recommends an inspection for debris accumulation in the fuse holder area and cleaning as required. Also, while the vehicle is parked, the manual power disconnect switch can be turned off to de-energized the radiator fan electrical circuit. Nova BuseBay recommends that you should inspect the fuse holder for heat damage (melting) before driving and to shut off the manual power disconnect switch when the vehicle is parked.

The service document explaining the measures to be taken to remedy the affected vehicles will be published on Nova BuseBay web site https://us.novabus.com/customerportal/. However, the corrective measure is not yet finalized. We will notify you again when the remedy is ready. Nova BuseBay (US) Inc. will covered the parts and labour costs of the repair according to the warranty claim policies in effect. Federal law requires that you forward a copy of this safety recall notice to the lessee within 10 days.

You may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of a problem associated with this Safety-Related Defect. Please submit copies of all documentation supporting your claim according to the requirements specified in the “General Plan for Reimbursement of Prenotification Remedies” provided in this notification in Appendix B.

After contacting your customer support manager, if you are still not able to have the Safety-Related Defect remedied without charge and within reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov .

Safety is important to us, and we apologize for any inconvenience this situation may cause. Thank you for your attention to this important matter and we look forward to remedy your vehicle. If you have any questions regarding this Safety-Related Defect notification, please contact your customer support manager.

 


CHRONOLOGY

2022-06-13: Nova BuseBay submits a vehicle recall report to NHTSA generating the Safety Recall 22V416. The root cause at that time was believed to be excessive corrosion between the fuse holder power cable and mounting fastener and the remedy was tailored to address this.

2023-03: Nova BuseBay receives 2 new reports of thermal events from a Quebec, Canada customer. The vehicles were manufactured after the implementation of the remedy for 22V416 in Production.

2023-04-04: Nova BuseBay Product Safety Working Group initiates an internal investigation.

2023-05-04: Nova BuseBay Product Safety Working Group conducts its preliminary evaluation and determines more information is needed to understand if this issue is related to the application of, or to the effectiveness of the 22V416 remedy.

2023-05-25: Nova BuseBay Product Safety Working Group escalates this Potential Safety-Related Issue to the Product Safety Committee.

2023-06-07: Nova BuseBay Product Safety Committee determines a Safety-Related Defect exists on a certain population of 79 vehicles operating in Quebec, Canada and directs a team to perform a larger field survey in Canada and the US to collect additional data for analysis.

2023-06-13: Nova BuseBay advises NHTSA that a defect determination potentially related to 22V416 has been identified and that the company is in the process of evaluating the affected population.

2023-06-14: Nova BuseBay submits a Defect Notice to Transport Canada for a regional recall action and a Foreign Recall Report 23F106 to NHTSA.

2023-07: Nova BuseBay completes its field survey activities in Canada and US and the data analysis.

2023-07-26: Nova BuseBay amends its original Defect Notice to Transport Canada to expand the original scope to a nationwide recall of 713 vehicles.

2023-08-23: Nova BuseBay amends its original Foreign Recall Report 23F106 to NHTSA to reflect the increase in the Canadian recall population.

2023-08-25: Nova BuseBay Product Safety Committee reviews the survey data analysis conclusions and other factors, such as the potential for key-off fires and determines the final affected vehicle population to include all vehicles in Canada and the US.

2023-08-29: Nova BuseBay briefs NHTSA about its final assessment and proposed action for this case.

2023-08-31: Nova BuseBay submits a vehicle recall report to NHTSA.

 


CR5259 – Radiator Fan Fuse May Short – 2019-2021 Nova BuseBay LFS & 2019-2022 LFS Artic Buses

 

CR5259 – Radiator Fan Fuse May Short – 2019-2021 Nova Bus LFS & 2019-2022 LFS Artic Buses

 


13 Affected Products

Vehicles

MAKEMODELYEAR
NOVA BUSeBayLFS2017-2023
NOVA BUSeBayLFS ARTIC2017-2022

 


4 Associated Documents

Recall Acknowledgement

RCAK-23V607-8443.pdf 645.756KB

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Defect Notice 573 Report

RCLRPT-23V607-8696.PDF 214.306KB

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Defect Notice 573 Report

RCLRPT-23V607-3047.PDF 214.306KB

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Chronology

RMISC-23V607-9225.pdf 78.568KB

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