400-1677 – Overcharged Battery May Cause Fire – 2024 Forest River Palomino Hardside & Softside Truck Campers

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September 15, 2023 NHTSA CAMPAIGN NUMBER: 23V638000

Overcharged Battery May Cause Fire

The charge line may overcharge the lithium battery, increasing the risk of a fire.

 

NHTSA Campaign Number: 23V638

Manufacturer Forest RivereBay, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 34

 

Summary

Forest RivereBay, Inc. (Forest RivereBay) is recalling certain 2024 Palomino hardside and softside truck camperseBay. An unnecessary charge line may have been connected to the lithium battery.

 

Remedy

Dealers will disconnect the charge line and install bell caps, free of charge. Owner notification letters are expected to be mailed October 25, 2023. Owners may contact Palomino customer service at 1-269-432-3271. Forest RivereBay’s number for this recall is 400-1677.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


RECALL 23V638 / 2023-513 REMEDY INSTRUCTIONS

Make(s): HARDSIDE & SOFTSIDE
Model(s): MANY, SEE BELOW
Model Year(s): 2024
Repair Code: RC-003-09-00-004409
Allotted Time: .25 HRS.
Inspection Code: N/A
Allotted Time: N/A
Concern:
The incoming charge line from the vehicle may not have a battery management system (“BMS”) prior to being connected to the lithium battery.
Photo(s) Required: YES, POST REMEDY
Prior Authorization Required: YES
Part(s) Kit Number: N/A
Part(s) Return: N/A

 

Turn off LP Gas at LPG Tank(s). Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

CERTAIN 2024 HARDSIDE: HRHS-690, HRHS-750, HRHS-8801, HRHS-2901, HRHS-2910 & HRHS-2912
CERTAIN 2024 SOFTSIDE: SZSS-500, SZSS-550, SZSS-1240 & SZSS-1251

STEP 1: ACCESS THE 7-WAY BARGMEN PLUG WIRING;

  • THIS WILL BE LOCATED ON THE DRIVERS SIDE FRONT WALL ON ALL TRUCK CAMPEReBay MODELS;
  • ACCESS WILL NEED TO BE GAINED THROUGH USE OF REMOVING AN ACCESS PANEL(S)/DOOR/FALSE PANEL;

STEP 2: LOCATE THE BLACK 7-WAY BARGMEN WIRE THAT IS CONNECTED TO A RED WIRE WITH A WAGO CONNECTOR

STEP 3: REMOVE THE WAGO CONNECTOR AND DISCARD;

  • INSTALL AND CRIMP A BELL CAP ONTO THE RED WIRE
  • INSTALL AND CRIMP A BELL CAP ONTO THE BLACK WIRE
  • ENSURE BOTH BELL CAPS ARE INSTALLED SECURELY

STEP 4: CLEAN AREA(S);

STEP 5: REINSTALL THE ACCESS PANEL(S)/DOOR/FALSE PANEL – IF ANY REMOVED;

STEP 6: CLAIM REPAIR CODE.

 


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Chronology :

On September 11, 2023, Forest Rivers Office of Corporate Compliance (“OCC”) was contacted by the manufacturing division of a concern that was stated that they wished to have a wire removed from a circuit.
OCC opened a research item.

On September 13, 2023, OCC was able to determine the concern further with the manufacturing plant and identify the vehicles involved.

On September 15, 2023, Forest RivereBay’s Corporate Recall Committee voted to recall.

All Vehicles are located at Dealers, there will not be an Owner Notification for this recall.

On September 20, 2023, OCC was made aware by the manufacturing plant that a small number of truck camperseBay shipped prior to receiving the remedy. The scope of the recall is therefore being expanded to include those units. There are still no retail owned units, all units are isolated at dealers. The scope is now 39 US vehicles and 4 Canada Vehicles.

573, NoD, Dealer Letters and Remedy Instructions are updated to reflect the new Make Real-Lite Truck CamperseBay.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FOREST RIVEReBayPALOMINO2024

 


5 Associated Documents

Recall Acknowledgement

RCAK-23V638-9901.pdf 645.822KB

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Defect Notice Recall 573 Report

RCLRPT-23V638-5386.PDF 214.501KB

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Remedy Instructions and TSB

RCRIT-23V638-3695.pdf 110.878KB

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Recall 573 Report – 9/25/2023

RCLRPT-23V638-9774.PDF 215.898KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V638-8864.pdf 203.949KB

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