MAB-3113 – Load May Fall Due to Incorrect Winch Holding Valve – 2004-2023 Altec DL42 & DL45 Digger Derricks

“This site contains affiliate links for which OEMDTC may be compensated”

September 14, 2023 NHTSA CAMPAIGN NUMBER: 23V636000

Load May Fall Due to Incorrect Winch Holding Valve

An uncontrolled load falling increases the risk of injury to personnel or others nearby.

 

NHTSA Campaign Number: 23V636

Manufacturer Altec Industries, Inc.

Components EQUIPMENT

Potential Number of Units Affected 53

 

Summary

Altec Industries, Inc. (Altec) is recalling certain 2004-2023 DL42 and DL45 Digger Derricks. The incorrect hydraulic load holding valve may have been installed, which can cause the winch to lower uncontrollably and the load to fall.

 

Remedy

Altec will replace the load holding valve, free of charge. Owner notification letters are expected to be mailed October 6, 2023. Owners may contact Altec’s customer service at 1-877-462-5832. Altec’s number for this recall is MAB 3113.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


IMPORTANT SAFETY RECALL

This notice applies to your vehicle. Refer to the provided list.

NHTSA Recall Number: 23V636

Altec Identifier: MAB-3113

 

September 2023

Dear Altec Owner,

For US owners, this notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. For Canadian owners, this notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.

Altec Industries, Inc. has decided that a defect which relates to motor vehicle safety exists in certain DL42/45 and DL45B model derricks equipped with a specific boom tip winch option (041500161 or 970205901) and no third-stage (upper) boom built between May 2004 and July 2023. These units could have a winch holding valve installed that is incorrect for the application. If a unit has an incorrect winch holding valve, the failure could result in a falling load which could lead to death or serious injury.

Refer to the included notice for the items covered under the Altec Warranty Policy. If you had this repair performed before you received this notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. All work will be performed at no charge to the customer when presented for repair.

Compare your unit’s identifying information with the provided list to verify your unit is affected. You may also contact Altec or view your fleet through Altec Connect to determine if there are any other outstanding notices.

The inspection and repair can be performed by the customer, or you may contact Altec for further assistance. The inspection is expected to take less than 30 minutes to complete. The repair is expected to take one hour to complete. Parts may not be immediately available due to supplier backorder.

If you have sold or retired the unit, update the records through Altec Connect. If you have leased this equipment to another person or company, you are required by Federal Law to forward a copy of this notice to the lessee by first class mail within ten (10) days of the receipt of this notice.

For US owners: After contacting Altec, if you are still not able to have the safety condition remedied without charge and within a reasonable time, you may submit a complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590 or call toll-free 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.safercar.gov.

For Canadian Owners: If you are still not able to have the safety condition remedied by your dealer within a reasonable time, please contact Altec.

We regret this inconvenience; however, we are taking this action in the interest of your safety and continued satisfaction with Altec products.

Thank you for your immediate attention on this important matter.

 


Mandatory Action Bulletin—MAB-3113-A

Boom Tip Winch Holding Valve Inspection

Units Affected: Certain DL42/45 and DL45B model derricks equipped with a specific boom tip winch option (041500161 or 970205901) and no third-stage (upper) boom built between May 2004 and July 2023. Verify your unit is affected by reviewing the attached list or accessing Altec Connect.

Background: Altec has learned that the affected units could have an incorrect winch holding valve installed. The incorrect winch holding valve could lead to failure, causing the load to fall. Any units identified with the wrong holding valve should be removed from service until the replacement is made.

DANGER

Death or serious injury will result from a falling load. An incorrect holding valve can fail to hold a load, causing the load to fall. Inspect the winch holding valve prior to operation.

Customer Action: Immediately remove the unit from Service and complete the inspection procedure beginning on page 2. If the inspection determines replacement is required, order and install the winch holding valve replacement kit, part number 991667598, or schedule the installation of the kit by Altec.

Subsequent damage due to failure to perform the required action(s) in the time period allowed will not be covered by warranty.

Requirements: The inspection is estimated to take less than 30 minutes and one person to complete. The repair is estimated to take 1 hour and  one person to complete.

Completion and Warranty: The inspection is covered under the Altec Warranty Policy and can be performed by Altec, the customer, or the customer’s warranty provider. Altec will perform the work for free at an Altec facility. If the customer or the customer’s warranty provider performs the work, a warranty claim must be submitted to be reimbursed for the cost of the parts and/or labor. Altec will allow up to $45 for the labor to perform the inspection and $90 for the labor to complete the repair. Customers are responsible for the travel costs of an Altec Mobile Service technician if the technician performs the inspection at the owner’s location..

Altec Contact Info:

Altec Connect: connect.altec.com/login

Phone: 1-877-GO ALTEC (1-877-462-5832) | Options: 1 – Parts; 2 – Shop Service; 3 – Mobile Service; 4 – Technical Support; 5 – Global Rental Service Request; 6 – Chassis Repair

 


Boom Tip Winch Holding Valve Inspection

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [501.16 KB]

 


Chronology :

On September 6, 2023, Altec was notified that a unit in the field allowed a load on the winch line to lower while the winch control was in neutral. No injury or property damage was reported. Troubleshooting determined that the incorrect load-holding valve block was installed on the custom option boom tip winch motor. An investigation was opened to determine if other units in the field could have the incorrect load-holding valve installed. On September 8, 2023, after reviewing the production records and field reports, Altec determined that a defect could exist on units equipped with the custom option winch assembly. There were no other warranty claims or field reports identified. There have been no other accidents, injuries, or deaths related to this issue.

 


20 Affected Products

Vehicle

MAKEMODELYEAR
ALTECDIGGER DERRICKeBay2004-2023

 


3 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-23V636-5564.pdf 513.186KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [501.16 KB]

 


Recall Acknowledgement

RCAK-23V636-1741.pdf 645.868KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download

 


Defect Notice 573 Report

RCLRPT-23V636-7041.PDF 213.706KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [208.70 KB]

 


Latest Recalls Documents

 


 

Bestseller No. 1
RUGCEL WINCH 12000lb 12V Truck Waterproof Electric Black Steel Rope Electric Winch with Roller Fairlead,Wired Handle,2 Infrared Remote Control,Jeep Trailer Winch
  • Special designed for atv, utv, car, boat, trucks, jeeps, modified vehicles and multi purpose utility trailers
  • 6.6hp 12v series wound motor and three-stage planetary gear system with free spooling clutch.85' Length 3/8" Steel rope
  • Waterproof and sandproof, state-of-the-art 500AMP Solenoid.Unique clutch brake system, excellent control
  • Please confirm the fit of mounting plate before purchase: outline size :(length X width X height) 20.8"X 6.7" X 10"
  • Pease read the instruction carefully. The winch can cause short circuits if wiring is wrong. If you have any problems, please feel free to consult with us.
SaleBestseller No. 2
Rough Country 12,000LB PRO Series Electric Winch | Synthetic Rope - PRO12000S, Black
  • Unmatched Pulling Power: With a robust 12,000 lb capacity and a powerful 6HP motor, this 12V electric winch effortlessly handles off road recovery, ensuring your always ready.
  • High Strength Synthetic Rope: Equipped with 85ft. of 3/8" thick scratch and abrasion-resistant synthetic rope, its lightweight and easier to handle, delivering reliable pulling power without the risk of kinks or fraying.
  • Smart Remote Control: Take control from a safe distance with the convenient wired handheld remote controller, ensuring fast and precise winch control.
  • Built for the Wild: Built to withstand the elements, this winch features an IP67 rated waterproof housing and sealed components, ensuring optimal performance in any weather or location.
  • Everything You Need: Compatible with various bumper and mounting setups, includes battery cables, hawse fairlead, clevis hook, 85' x 3/8" synthetic rope and mounting hardware for easy bolt-on installation.
SaleBestseller No. 3
Nilight 12V Electric Winch 13000lbs ATV Trailer Winches with Synthetic Rope Fairlead Wired Handle & Infrared Remote Waterproof Winch for Truck Offroad
  • POWERFUL MOTOR: The electric winch provides 13,500 lbs/ 6136 kg. of load capacity. 12 Volt DC heavy duty trailer winch with a 4.8kw/6.5HP pure copper permanent magnet series wound motor that ensures reliable performance even in demanding situations. Nilight 12V winch as a second power source for your vehicle, helping to get it out of difficulties such as getting stuck in the mud
  • SAFETY & EFFICIENCY: ATV winch with synthetic rope is lighter and stronger than steel winch cable. Waterproof IP68 rating. 265:1 gear reduction ratio and 3 Stage planetary gear system with Sliding Ring Gear Clutch and Auto In Drum Braking for faster linear speed, quiet and reliable traction, corrosion resistant and waterproof to ensure the smooth running of the electric winch during the working process
  • PREMIUM MATERIAL: Satin black cast aluminum housing, waterproof powder coated surface and sealed engine effectively isolates rain and moisture, corrosion and UV resistance. With durable 9mm x 24m / 3/8" x 79' synthetic winch rope Heat-treated 12-strand construction, lightweight construction with high tensile strength is strong enough for any outdoor towing operation
  • DIMENSION: 13,500 lb 12 volt badlands winch total size: 20.8"x9"x6.3". Fixed bolt pattern:0.43"(10.9 mm). Mounting Pattern:9.97"x4.45"(lease confirm whether the installation plate is suitable before purchase). Fairlead Mounting Pattern: 10"(254mm). Ideal for any outdoor small vehicle ATV UTV Trailer Car Boat Trucks Jeeps Off-Road modified vehicles and multi-purpose trailers
  • TWO REMOTE CONTROL OPTIONS: one wired handle control (No additional wiring required) and the other a wireless remote control (range up to 98 feet).the winch’s receiver responds quickly, ensuring that the winch responds quickly when you operate anywhere
Bestseller No. 4
ZESUPER 4500 lb Winch Waterproof IP67 Electric Winch with Wireless Remote Synthetic Winch Rope Hawse Fairlead Handheld Remote ATV UTV Winches 12V Portable Power Winch
  • Built for ATVs, UTVs, compact SUVs,off-road vehicles, boats,and trailers.Our compact winches offer both wireless and wired remote control options to suit your needs. Both control modes offer flexibility and convenience, providing double coverage for your vehicle.
  • 3 stage planetary gears multiply torque exponentially for heavy loads. Engineered for sustained operation, while auto-brake system locks loads during power outages - to ensure the safety of you and your belongings.
  • 12V DC 2.0HP pure copper permanent magnet motor with 166:1 gear ratio, rated at 4,500 lbs pulling force.Matte black finish resists scratches, rust, and corrosion while improve insulation and durability.
  • Complete kit includes mounting plate and all necessary hardware.Upgraded solenoid reduces the risk of short circuit: connect yellow/blue wires to winch, red/black to battery. Full installation in under 60 seconds.
  • IP67 dust/waterproof,43ft UV-treated nylon rope weighs only 1/4 of steel cable,suitable for wet and low temperature environments.Energy-absorbing stretch prevents snap-back injuries versus steel cable’s whiplash risks.
SaleBestseller No. 5
X-BULL 12V 3000LBS Steel Wire Electric Winch for Towing ATV/UTV Off Road with Mounting Bracket Wireless Remote
  • With a pull force of more than 3000 pounds, this electric winch delivers a 1.0kw/ 1.3HP 210 amp 12V DC permanent magnet motor with a 153:1 planetary gear system with a fully loaded line speed of 3.3 ft/min and a load free line speed of 1.3 ft/min.
  • Waterproof powder coated surface, resistant to corrosion. Durable 3/16" x 32' steel cable is sufficient for any outdoor traction operation.This 12 volt UTV winch includes a choice of steel rope to suit all the different tasks you may have.
  • Each lead wire is connected to the corresponding position, the connection is very convenient and fast; 12.63-inch (approx. 32.0 cm) blue (-) and yellow (+) wires are connected to the motor; 68.75 inches (about 172.0 cm) Red (+) wire and black (-) wire Connect to battery (All wires: No. 6) Winch and flat rod, mounting bracket (not included in this product). Using grab blocks helps make your job easier; Another safety tip: Place the blanket on the cable to reduce whipping if it comes loose.
  • The winch will include an 18.5 x 13 cm (L x W) universal mounting plate for mounting on the rear of the machine, which will need to be modified to fit with each particular machine, as well as a wireless remote control for the 9.8-11.6 m range, a 1.2 m handlebar rocker, and a 0.6 cm U Hook, chain fly bar,8.0 cm mounting bolt pattern.
  • We use the planetary gear system, which can automatically brake, while we want to achieve the highest speed and a certain guarantee to provide safe and reliable power in any situation.
Bestseller No. 6
RUGCEL 13500lb New Waterproof Electric Synthetic Rope Winch 12V with Hawse Fairlead,2 in 1 Wireless Remote Control, Wired Control,Double Color Rope,for Truck SUV
  • [ NEW DESIGN]The newly designed model allows you to be the focus of your exploration of the world.The black frosted spray paint with new material will not rust.And it improves the model's thermal insulation and model's durability.The all-steel shell can protect the winch well.The new design is more conducive to the heat dissipation of the gearbox to ensure the long operation of the winch.
  • [STRONG POWER]7.2hp 12v series wound motor and three-stage planetary gear system with free spooling clutch.85' Length7/16" Diameter Nlyon rope
  • [SPECIAL DESIGNED]Special designed for atv, utv, car, boat, trucks, jeeps, modified vehicles and multi purpose utility trailers
  • [POWERFUL PLANETARY GEAR]The real three sets of 3-Stage Planetary enables differential, deceleration (qrowth), reversal, and more. The combined use of multiple groups of planetary wheel systems can achieve a very large speed ratio,which can achieve coaxial deceleration (growth).
  • [NEW CONTROL SYSTEM]The new control system will definitely surprise you. The 2-in-1 remote combines wired remote control and infrared remote control power system. The signal control range of the remote controller can reach up to 100ft. Both wired and infrared control have been integrated intio this multifunctional controller
Bestseller No. 7
NEIKO 02256A Come Along Winch, 5-Ton (10,000 Lbs) Pulling Capacity, 10Ft, 3 Hook, Heavy Duty Power Cable Come Along Tool with Dual Gears, Hand Winch Cable, Automotive Hoist Winch Puller, Recovery Gear
  • 5 TON COME ALONG WINCH: Heavy-duty minieBay come along five ton come along hand winch cable puller delivers serious pulling power for construction, home, farms, ranch, fences, and automotive use. Max horizontal load capacity of 10,000 pounds.
  • WINCH HOOK: Heavy duty puller steel construction for added durability; hooks and gears are zinc plated for a long-lasting life in your garage or workshop when pulling, dragging, lifting, or stretching. Safety latch on all hooks to prevent accidents or slipping off.
  • RATCHETING CABLE COME ALONG: Powerful ratcheting come along pulling system allows for one-handed operation when pulling or winching even the heaviest loads. The winch cable ratchet pulley system length is 6mm thick and 3.2 meters or 10 feet long.
  • DOUBLE GEAR MANUAL WINCH: Double-gear design locks on for evenly distributed force and easy to gauge notched pulling action for an easy, smooth, and consistent. Max vertical load capacity is also called weight capacity of 2 tons or 4,000 pounds.
  • LEVER ARM: Includes long industrial hand ratchet handle with PVC coated grip for leverage and 3 latching hooks for added safety and versatility when going off road vehicle recovery, pulling fences, logs, stumps, or rocks.
Bestseller No. 8
X-BULL Electric Winch 13000 lb. Load Capacity with 79ft Synthetic Rope and Hawse Fairlead 12V IP68 Waterproof, Wired and Wireless Remote for 4WD 4x4 Off-Road Vehicle Truck Jeep
  • UNMATCHED POWER: Our new winch is built for power and endurance, featuring a 6.0hp/4.5kw pure copper motor that can easily handle up to 13,000 lbs. Designed for demanding tasks, the winch’s motor works in tandem with a 3-stage planetary gear system, providing a precise transmission ratio of 218:1. This combination ensures the strength to recover even the heaviest vehicles with efficiency and stability.
  • RELIABLE IP68 WATERPROOF: Engineered to tackle harsh environments, this winch is equipped with an IP68 rating, ensuring it withstands water, dust, and dirt in even the most extreme off-road situations. With this level of protection, you can focus on the adventure ahead, knowing your equipment will perform when you need it most.
  • FLEXIBLE CONTROL BOX INSTALLATION: The versatile control box provides up to four different mounting options, thanks to its included mounting plate and brackets, allowing for easy adaptation to various vehicle types. This flexibility ensures that the winch not only performs reliably but also integrates seamlessly into your vehicle, enhancing its rugged look while retaining full functionality.
  • DUAL-MODE OPERATION WITH ENHANCED SAFETY: Offering both wired and wireless operation options, this winch provides exceptional flexibility in control. The wired controller features an extended cable, keeping you at a safe distance while operating. For added convenience, the wireless remote boasts an impressive 100ft range, allowing for responsive control from a distance. This dual-mode design not only enhances safety by providing options in varied conditions but also makes it easier to navigate complex recovery scenarios with total control.
  • DIMENSIONS & SPECIAL DESIGN: With dimensions of 21” X 6.1” X 7.3” (540 X 158 X 187mm), this winch fits a variety of off-road vehicles and offers an effective solution for diverse recovery situations. Its new black exterior design not only adds a modern and hardcore style to your vehicle, but is also functional and aesthetically pleasing. Built for those who value both utility and aesthetics, this winch blends seamlessly with your vehicle’s look, helping you stand out on any terrain.
SaleBestseller No. 9
WARN 885000 PullzAll Corded 120V AC Portable Electric Winch with Steel Cable: 1/2 Ton (1,000 Lb) Pulling Capacity , Red
  • Manufactured in China.Fit Type: Vehicle Specific
  • Easy to use
  • Highly durable
  • Always remove any element or obstacle that may interfere with safe operation of the pulling tool
  • No load line speed: 13.8 fpm
Bestseller No. 10
RUGCEL WINCH 2000lb. ATV/UTV Electric Winch,with Roller Fairlead, Mount Plate
  • Special designed for atv, utv, car, boat, trucks, jeeps, modified vehicles and multi purpose utility trailers
  • Powerful – 2000-lb. rated line pull powered by a 1.0 (12-volt) DC motor
  • Pull-and-turn freespooling clutch; Gearing- 1-Stage Planetary,Low-amp, permanent magnet motor; Gear Ratio- 153:1
  • Hassle-Free –The roller fairlead creates a safe and smooth pull with the dependable 50-foot galvanized super-duty aircraft cable which is able to withstand abrasive terrain without fraying
  • Please read the instruction carefully. The winch can cause short circuits if wiring is wrong. If you have any problems, please feel free to consult with us

 


Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...