19507 – Left, Rear Brake Caliper may Drag – 2017 Navistar IC CE Transit Buses

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May 15, 2019 NHTSA CAMPAIGN NUMBER: 19V374000

Left, Rear Brake Caliper may Drag

A dragging brake reduces the ability to stop or slow down a vehicle, which increases the risk of crash. A dragging brake may cause thermal damage to the brake components, which may activate the ABS warning light. The warning light may cause the driver to immediately stop the vehicle and transfer occupants, which increases their risk of injury.

 

NHTSA Campaign Number: 19V374

Manufacturer Navistar, Inc.

Components SERVICE BRAKES, AIR

Potential Number of Units Affected 4

 

Summary

Navistar, Inc. (Navistar) is recalling certain 2017 IC CE transit buses equipped with Bendix ADB22X brake calipers. The driver side rear brakes may drag.

 

Remedy

Navistar will notify owners, and dealers will replace the left rear caliper with a redesigned adjuster mechanism, free of charge. The recall began July 12, 2019. Owners may contact Navistar customer service at 1-800-448-7825. Navistar’s number for this recall is 19507.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


19507

July 2019

 

SUBJECT: SAFETY RECALL

Left-side rear caliper on certain CE commercial bus models built 10 November 2016 thru 23 November 2016 with Bendix ADB 22X brake calipers.

 

DEFECT DESCRIPTION 

The ADB22X caliper on the left-side rear comer on school bus applications may experience an unintended reducUon in running clearance during operation, which can lead to a dragging brake. The problem occurs intermittently. A dragging brake may cause overheating, resulting in thermal damage to the brake components and wheel speed sensor.

 

MODELS INVOLVED 

This safety recall involves certain CE commercial bus models built 10 November 2016 thru 23 November 2016 with Bendix ADB 22X brake calipers.

 

ELIGIBILITY

This procedure applies ONLY to vehicles marked in the International® Service Portalsu with Safety Recall 19507. Also complete any other open campaigns listed on the Service Portal at this time.

 

PARTS INFORMATION 

Part Number Part Description Quantity
8900282R91 Left Rear Caliper Kit 1
BX801549 Transmitter Speed Sensor 1 (If ReQuired)
BXK070796 Brake Pad 1 (If ReQuired}

 

 

8900282R91 contains the following parts:

Part Description Quantity
Bolt HH   M20 X 60 6
Washer  21.8 X 370 6
Caliper 1

 

SERVICE_PRQCEDURE

  1. Park vehicle on flat surface.
  1. Shift transmission to Park or Neutral and set parking brake.
  1. Turn vehicle ignition to Key OFF position.
  1. Install wheel chocks.
  1. If the cluster ABS light is on, perform diagnostics for that indicator.
    1. If diagnostics indicate that the left-side rear speed sensor should be replaced, make note of the fact that the sensor must be replaced later. Proceed to Step Step 6.
    2. If diagnostics indicate a different reason than the left-side rear speed sensor for the ABS light, diagnostics and repairs should be in a separate repair section from this Proceed to Step 6.
  1. Raise rear of vehicle and support on jack stands.
  1. Release parking brake.
  1. Remove left-side rear wheel from vehicle.
  1. Locate the Identification label (Figure 1, Item 1) on the fixed pin area of the caliper casing.
  1. Identify the date of manufacture fields in the Serialized Production Code (Figure 2). These fields include the following:
    • Month (Figure 2, Item 1). A= Jan, B = February, and so The letter I is skipped. So, J = September.
    • Day (Figure 2, Item 2) written as two digits.
    • Year (Figure 2, Item 3) written as two digits.
  1. Compare date on label to suspect manufacture date range of 03 November 2015 thru 30 April 2018.
    1. If date on label is not in suspect manufacture date range, proceed to Step 20.
    2. If date on label is in suspect manufacture date range, proceed to Step 20.
  1. Disconnect air hose from brake chamber.
  1. Remove caliper and discard mounting hardware. Refer to appropriate service manual for detailed instruction.
  2. Did diagnostics in Step 5 recommend replacing left-side rear speed sensor?
    1. If yes, replace sensor and proceed to Step 15.
    2. If no, proceed to Step 15.
  1. lnspect left-side rear break pad.
    1. If thickness variation between the inboard and outboard pad is greater than or equal to 14 in (3.5 mm), proceed to Step 16.
    2. If variation is less than 0.14 in (3.5 mm), proceed to Step 16.
  1. Replace rear left-side and right-side brake Refer to appropriate service manual for detailed instruction.
  1. Install new caliper assembly on left-side Refer to appropriate service manual for detailed instructions.
  1. Install new caliper mounting bolts and washers. Using a torque wrench, tighten bolts to 350 to 400 lb-ft {475 to 542 N•m) using a crisscross pattern sequence.
  2. Reinstall air hoses.
  1. Install tires, wheel assemblies and wheel nuts. Refer to appropriate service manual for instructions. Draw up nuts alternately following crisscross pattern sequence (Figure 3). Do not fully tighten nuts at this time. This procedure will allow uniform seating of nuts and ensure even, face-to-face contact of wheel and hub.
  1. Adjust brakes.
  2. Raise vehicle, remove jack stands, and lower vehicle.
  3. Set parking brake.
  4. Using a torque wrench, tighten wheel nuts to 450 to 500 lb-ft (61o to 678 N•m).
  1. Remove wheel chocks.

END OF SERVICE PROCEDURE

 

LABOR INFORMATION 

Operation Number Description Time
A40-19507-1 Inspect date codes only 0.5 hr
A40-19507-2 Inspect and replace left rear caliper only 1.1 hrs
A40-19507-3 Add on: Diagnose ABS, replace speed sensor and brake cads 0.8 hr

 

 

CAMPAIGN IDENTIFICATION LABEL 

Each vehicle corrected in accordance with this campaign must be marked with a CTS-1075 Campaign Identification Label.

Complete the label and attach on a clean surface next to the vehicle identification number (VIN) plate.

 

ADMINISTRATIVE/ DEALER RESPONSIBILITIES 

WARRANTY CLAIMS

Warranty claim expense is to be charged to Warranty. Claims are to be submitted in the normal manner, making reference to Safety Recall 19507.

Section 7 of the Warranty Policy and Procedures Manual contains further information related to the submission and processing of AFC / Recall claims.

As with all claim submissions, items acquired locally must be submitted in the “Other Charges” tab. The cost of any bulk items (such as a bag of cable tie straps, roll of wire, barrel of oil, or tube of silicone) should be prorated for the cost of the Individual pieces / amount used during each repair.

 

UNITED STATES AND POSSESSIONS 

The National Traffic and Motor Vehicle Safety Act, as amended, provides that each vehicle that is subject to a vehicle recall campaign must be adequately repaired within a reasonable time after the owner has tendered it for repair. A failure to adequately repair within 60 days after a tender of a vehicle is prims facie evidence of failure to repair within a reasonable time. If the condition is not adequately repaired within 60 days, the owner may be entitled to replacement with an identical or reasonable equivalent vehicle at no charge, or to a refund of the purchase price less a reasonable allowance for depreciation.

Dealers must correct all vehicles subject to this campaign at no charge to the owner, regardless of mileage, age of vehicle, or ownership, from this time forward.

Dealers should proceed immediately to make necessary correction to units in inventory. All inventory vehicles subject to this recall campaign must be corrected prior to sale, transfer or delivery. If vehicles have been sold or transferred and you are in receipt of Customer Notification Letters and Authorization for Recall Service cards for those vehicles, the transfer location or customer must be notified immediately from your dealer location.

Dealers must make every effort to promptly schedule an appointment with each owner to repair his or her vehicle as soon as possible. However, consistent with the customer notification, dealers are expected to complete the repairs on the mutually agreed upon service date.

Dealers involved in the recall process will be furnished a listing of owner names and addresses to enable them to follow up with owners and have the vehicles corrected. Use of this listing must be limited to this campaign because the list may contain information obtained from state motor vehicle registration records, and the use of such motor vehicle registration data for purposes other than this campaign is a violation of law in several states.

 

CANADA 

Dealers must correct all vehicles subject to this campaign at no charge to the owner, regardless of mileage, age of vehicle, or ownership, from this time forward.

Dealers should proceed immediately to make necessary correction to units in inventory.  All inventory  vehicles subject to this recall campaign must be corrected prior to sale, transfer or delivery. If vehicles have been sold or transferred and you are in receipt of Customer Notification Letters and Authorization for Recall Service cards for those vehicles, the transfer location or customer must be notified immediately from your dealer location.

Dealers must make every effort to promptly schedule an appointment with each owner to repair his or her vehicle as soon as possible. However, consistent with the customer notification, dealers are expected to complete the repairs on the mutually agreed upon service date.

Dealers involved in the recall process will be furnished a listing of owner names and addresses to enable them to follow up with owners and have the vehicles corrected. Use of this listing must be limited to this campaign because the list may contain information obtained from state motor vehicle registration records, and the use of such motor vehicle registration data for purposes other than this campaign is a violation of law in several states.

 

EXPORT

Export Distributors should proceed immediately to make necessary correction to units in inventory. All inventory vehicles subject to this recall campaign must be corrected prior to sale, transfer or delivery. If vehicles have been sold or transferred and you are in receipt of Customer Notification Letters and Authorization for Recall Service cards for those vehicles, the transfer location or customer must be notified immediately from your distributor location.

Export Distributors are to submit warranty claims in the usual manner making reference to this recall number.

Export Distributors are expected to provide full cooperation and follow-up with respect to this important subject matter. If you have any questions or need further assistance, please contact the Regional Service Manager at your regional office.

 

NAVISTAR, INC.


1 Affected Product

Vehicle

MAKE MODEL YEAR
IC BUS CE 2017

 


7 Associated Documents

Recall Acknowledgement

RCAK-19V374-5377.pdf 244.836KB

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Miscellaneous Document- Supplemental Chronology

RMISC-19V374-1322.pdf 27.717KB

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Defect Notice 573 Report

RCLRPT-19V374-2897.PDF 214.655KB

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Recall Quarterly Report #2, 2019-4

RCLQRT-19V374-2527.PDF 211.223KB

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Remedy Instructions and TSB

RCRIT-19V374-7467.pdf 209.606KB

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Owner Notification Letter(Part 577)

RCONL-19V374-2781.pdf 40.438KB

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Recall Quarterly Report #1, 2019-3

RCLQRT-19V374-8222.PDF 211.122KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V374&docType=RCL

 


 

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  • 🚚【7+ Special Service Cover 99% Commercial Vehicles】: Launch 129HD diesel truck obd2 scanner is designed for commercial vehicles, it contain 7+ special service for mechanics to do daily auto maintenance in workshops, such as DPF regen, oil reset, speed limit adjustment, ABS bleeding, injector coding, Cylinder Deactivation Compression, advanced ECM data, reset ABS controller, set parameters and so on. It can help you handle faults for commercial vehicles, save your money, quickly & efficiently, and win more business!
  • 🚛【Wide Vehicle Range of Compatibility】:Launch 129HD diagnostic tool is designed to work with OBD2/CAN, J1587, J1708 and J1939 compatible vehicles. It support 99% commercial vehicles and 300+ vehicle models. It fit for Cummins, Caterpillar, Detroit, International, Paccar, Volvo, Freightliner, Kenworth, Isuzu, Hino, Western Star, Sterling, Peterbilt, Maxxforce, Peterbilt, Maxxforce, Scania, Man, DAF, Mercedes-Benz, USAFORD,Aisin, Allison, Case, Credo, Deutz and so on.
  • 🚌【OE-Level Full System Diagnostic &Remote Diagnose】:Launch 129HD heavy truck scanner offers full system functions to make the comprehensive diagnostic. It works on Engine, ABS, SRS, SAS, Transmission, TPMS, ESP, EPB, Brake, Park Brake Controller, DPF, Immobilizer, etc, allows you to quickly and comprehensively identify fault problems. You can send the diagnostic report and feedback to remote system or service center, enabling real-time monitoring of multiple vehicles and proactive maintenance scheduling.
  • 🚎【OME DPF Regeneration & Speed Limited Adjust Function】: The DPF function of 129HD integrates monitoring, control, analysis and fault diagnosis capabilities to ensure that the DPF system can operate effectively under various operating condition. It applied to 50+ engine models such as Cummins Caterpillar Detroit International Paccar Volvo Peterbilt . Remote diagnose will transmittethe diagnostic report/feedback to a remote system or service center, which will offer a professional suggestion for your vehicles.
Bestseller No. 9
ANCEL HD3600 Heavy Equipment Diagnostic Tool with DPF Regen, Full System Heavy Duty Truck Scanner Machinery Scan Tool Diesel Code Reader Fit for Cummins, Caterpillar, John Deere, Komatsu, Yanmar&Case
  • 🏆【Ultra Wide Compatibility with Construction Machinery】HD3600 heavy duty truck scanner is specially designed for the North American construction machinery market, fit for ✅Caterpillar, ✅Komatsu, ✅John Deere, ✅Volvo, ✅Hitachi, ✅Bobcat, ✅Yanmar and ✅Case. This diesel code reader handles standard and manufacturer-specific diesel OBD protocols like Caterpillar CDL. With extensive real-world testing, the HD3600 ensures strong compatibility and reliability, making it the ideal choice for 99% construction vehicles.
  • 🏆【Powerful DPF Regeneration Function】Supports exclusive OEM-level DPF functions for Caterpillar, John Deere, Volvo, Komatsu, and Bobcat. This includes ✅DPF reset, ✅DPF forced regeneration, ✅soot ratio reset, and ✅ash ratio reset. ❤️If you are unsure of compatibility, you can provide the vehicle make/model/year and we will verify it for you.
  • 🏆【Comprehensive Vehicle Diagnostics】HD3600 heavy equipment diagnostic tool supports reading vehicle information, reading and clearing standard and manufacturer-specific diagnostic trouble codes (DTCs), and reading live data streams. Ideal for Caterpillar, John Deere, Volvo, Komatsu, and Bobcat construction machineries, this scanner ensures efficient issue identification and resolution, optimizing performance and reducing downtime.
  • 🏆【Advanced Diagnostic Tool】HD3600 heavy equipment scan tool supports both standard OBDII and diesel OBD protocols, including SAE J1939, J1708, J1850 PWM, J1850 VPW, ISO 14230-4, ISO 9141-2, ISO 15765-4, and ISO 27145-4. It covers the majority of commercial trucks in the North American market and offers full-system diagnostics.
  • 🏆【Superior Tablet Features】HD3600 truck diagnostic scanner features a robust 5-inch tablet running on Android 5.1. It supports one-click activation, one-click voltage checking, one-click feedback, one-click screenshots, and report creation with print capability.
Bestseller No. 10
2024 ANCEL HD110PRO Full System Heavy Duty Truck Scanner DPF Forced Regen and Reset for Detroit Paccar Engine HDOBD & OBD2 Diagnostic Tool for Cummins Caterpillar Trucks & Cars 2 in 1 Code Reader
  • 🎁"Does your truck need smarter diagnostics?👍👍👍 The ANCEL HD110PRO Bluetooth Heavy Duty Truck Scanner offers you an all-in-one solution!
  • 🍑[POWERFUL DPF REGENERATION SCANNER] HD110PRO heavy duty truck scanner supports DPF Forced Regen and Reset for Detroit Paccar Engine, you can regenerate and reset your particulate filters hassle-free, guaranteeing your engine stays in tip-top shape! We’re here to help extend your truck's lifespan and cut down on maintenance costs. Getting a forced regeneration at the repair shop could set you back $200-300 each time, but with the HD110PRO, you could save thousands every year!
  • 🍊[ENHANCED FULL SYSTEM HDOBD TRUCK SCANNER] ANCEL HD110PRO truck scanner supports ✅Read ECU Informtion✅Read Fault Code ✅Erase Fault Code ✅Read Live Data all system in diesel truck, including Engine, Transmission, Drivetrain, ABS, ESP, Cluster, Suspension, Braking System, Cab Climate, Body Control, Instrument Panel, Fuel System etc, and has wide compatibility, covers all the different makes, and models. This diesel scanner can help you save time and money by resolving potential problems ahead of time. 👍A great helper in your life!
  • 🍒[NEW GENERATION BLUETOOTH DIESEL SCANNER] Wireless connectivity is newly upgraded and four times faster than the old version. HD110PRO diesel scanner diagnostic tool uses bluetooth technology to connect to your truck’s diagnostic system, (with no additional adapters necessary) providing you with real-time insights and updates. Connect seamlessly via Bluetooth to your smartphone, eliminating the hassle of cords and cables. Let’t you experience the convenience of wireless diagnostics. 👍Easy to use and easy to set up!
  • 🍓[LIFETIME FREE UPDATE] ✅without any hidden charges✅ Simply download the ANCEL TRUCKER app to your smartphone, register, and connect. The APP features a user-friendly interface that is ideal for beginners and professionals alike. The app works great and is easy to read. In addition, HD110PRO diesel truck scan tool features wifi connectivity, a DPF inspection record, a language converter, a feedback function and much more, making it the perfect truck scanner for trucks and mechanic on the road. 👍Good bang for your buck!

Last update on 2024-07-10 / Affiliate links / Images from Amazon Product Advertising API

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