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February 8, 2018
If the battery isolator module overheats there is an increased risk of a fire. Additionally, if the equipment that is connected to the isolator does not work there is an increased risk of injury.
NHTSA Campaign Number: 18V099
Manufacturer Halcore Group, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 1,298
Summary
Halcore Group, Inc. (Halcore) is recalling certain 2017 AEV Traumahawk Ambulances. These vehicles are equipped with a Vanner Incorporated-brand battery isolator module which may overheat and cause equipment failure.
Remedy
Halcore will notify owners and dealers will replace the battery isolator module. The recall began April 9, 2018. Owners may contact Halcore customer service at 1-800-447-0343.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
IMPORTANT SAFETY RECALL
* A Safety Defect exists in your vehicle.
* At this time a safety inspection is required.
* Remedy parts are immediately available for your vehicle.
April 4, 2018
This notice applies to your AEV Ambulance with the VIN number(s) included with the document.
AEV Ambulance vendor component issue NHTSA recall number: 18V-099
Dear American Emergency Vehicle Ambulance Owner,
! I M P O R T A N T !
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.
AEV has confirmed a defect which relates to motor vehicle safety exists in certain AEV ambulances built with Vanner Inc 12VDC Battery Isolators. This may affect vehicles manufactured between April 3, 2017 and April 2, 2018. Our records indicate that your ambulance may be equipped with a Vanner 52-20 12VDC Battery Isolator(s) within this particular date range.
WHAT IS BEING RECALLED?
Ambulances built with Vanner Inc 52-20 12VDC Battery Isolators between April 3, 2017 and April 2, 2018.
WHY IS IT BEING RECALLED?
AEV has received independent reports of Vanner Inc 52-20 12VDC Battery Isolators deforming or overheating.
Additionally, if equipment that is connected to the isolator does not work there is an increased risk of injury or fire.
WHAT YOU AS THE OWNER/OPERATOR SHOULD DO:
Immediately inspect the 12VDC Isolator currently in your vehicle per the picture/illustration below. You must also have the current Isolator replaced. To receive a replacement Isolator, referencing your specific VIN(โs) please contact the AEV Warranty/Customer Service Department via email stating โRecall 18V-099โ in the Subject line to warranty@aev.com or by phone 800-374-9749.
WHAT AMERICAN EMERGENCY VEHICLES WILL DO:
AEV will drop ship a replacement Isolator with detailed instructions and a pre-paid UPS Call Tag for RETURN of the Vanner Isolator. Component will be shipped free of charge and reimburse of .5 (half hour) labor per replacement.
If you feel American Emergency Vehicles has not fully answered your questions, please contact the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, D.C., 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.
Thank you for your prompt attention to this matter. If you have any questions concerning these procedures please contact Warranty/Customer Service Department (with your specific VIN) referencing โRecall 18V-099โ via email, warranty@aev.com or by phone 800-374-9749.
Federal law requires any lessor who receives a notification of a determination of a safety-related defect or noncompliance pertaining to any leased motor vehicle shall send the notice to the lessee within 10 days.
If you are no longer owner of this vehicle, please forward this letter to current owner or provide us with information so we may contact the new owner.
American Emergency Vehicles is dedicated to providing the safest ambulances in the industry, and vehicle safety is our highest priority. We sincerely regret the inconvenience this recall poses to all of our customers.
Sincerely,
Randy A. Hanson
President/General Manager
American Emergency Vehicles
8 Affected Products
Vehicle
AEV | TRAUMAHAWK | 2011-2018 |
8 Associated Documents
Recall 573 Report- Amendment 1
RCLRPT-18V099-6669.PDF 214.083KB
Recall 573 Report- Amendment 2
RCLRPT-18V099-3997.PDF 214.333KB
Recall Acknowledgement
RCAK-18V099-7433.pdf 246.282KB
Defect Notice 573 Report
RCLRPT-18V099-7516.PDF 213.845KB
Manufacturer Notices(to Dealers,etc)
RCMN-18V099-9317.pdf 235.117KB
Owner Notification Letter(Part 577)
RCONL-18V099-8816.pdf 235.117KB
Recall Quarterly Report #1, 2018-2
RCLQRT-18V099-3422.PDF 214.497KB
Recall Quarterly Report #3, 2018-4
RCLQRT-18V099-8921.PDF 211.303KB
Latest Recalls Documents
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- 200 AMP Battery Isolator
and Relay
- Prevents primary battery discharge
- Maximum current transfer
- Extends battery life
- Universal 12V Applications
- 80 AMP Battery Isolator
and Relay
- Prevents primary battery discharge.80A constant 150A peak
- Maximum current transfer
- Extends battery life
- Universal 12V Applications
- 500 AMP BATTERY ISOLATOR
- Perfect for any application with multiple batteries that need to be isolated including Marine, Mobile Audio, Off-Road, Power Sports, etc. | battery disconnect relay is used to isolate the second battery which powers audio, visual navigation, or other equipment.
- POWERFUL FUNCTION - 12v battery isolator
can continuously power handling 500 amps at 12V and handling of 700 amps at surge power | Doesn't create a voltage drop to your second battery unlike common isolators do. battery isolator
500 amp with a maximum current transfer, power on demand.
- ELIMINATES BATTERY DRAIN - Normally, when two car batteries are connected in parallel, they are easy to charge and discharge each other | The relay battery isolator
stops the battery bank from getting power from each one, eliminating that negative effect | Reducing the natural consumption of batteries after power off, lengthens the life of the primary battery.
- FEATURE- Battery isolator
solenoid is made of high-quality materials, excellent performance, and durability. Easy to install and start up immediately.
- BRL500 handles 500 Amps continuous and 700 Amps Surge
- Eliminates multiple battery drain as it stops battery bank from getting power from each one
- Prevents the equipment from discharging the main battery when it is operated while the engine is off
- Does not create a voltage drop to the second battery like conventional isolator
- Extends battery life.Excellent waterproof performance, high quality in any weather conditions
- Function: An isolator is used to combine two batteries when a alternator is charging ( engine running) and isolate them when not charging ( engine off) so you can still start your vehicle
- Voltage: 12VDC/ Dimensions: 2-3/8"W x 2-3/8"D x 3-3/4"H/Power Handling: Continuous power handling of 200 amps/ Surge Power Handling: 300 amps
- Advantage: Does not create a voltage drop to the second battery like conventional isolators
- Wrie Diagram : Connect the two small studs one to ground the other to an ignition on source from fuse box , the order on the large/ small studs does not matter
- Provide better service, please contact us if you have any questions!
- Double Batteries Isolator Control On/Off Switch; Continuous Amps: 80,Surge Max Amps:500 ,Voltage: 12VDC; 100,000 mechanical cycle life./Normally Open With Attaching Hardware, Copper Contact With Sliver Pins
- Max Switching Currecnt could pass 500A at 5ms ,and Max Switching power could be 2000W / Replace: White Rodgers: 120-105751, 120-105751-6, 120-901S1,120-107112/ Cummins
3916301 3916302
- Note: It requires constant voltage as but depending on the application. The working time could be around continuous four or five hours , stop it and then use it.
- Install:The kit has included 4pcs big 100AMP terminals connected to loading and 4pcs small terminals which connected to original power. 4pcs insulated skin red cap.
- high current relays are the most reliable and efficient way to add secondary batteries to your system; Provide better service, please contact us if you have any questions!
- SRL500 handles 500 Amps continuous at 12V and 700 Amps Surge. Microprocessor-controlled smart relay does not create a voltage drop to the second battery like conventional isolator.
- Eliminates multiple battery drain as it stops battery bank from getting power from each one and extends battery life. Prevents the equipment from discharging the main battery when it is operated while the engine is off.
- Once the main battery reaches 13.2V, the smart relay connects two batteries. Once the system drops below 12.7V, it disconnects two batteries.
- The dual sensing feature allows charging both ways if auxiliary battery is charged by external power source. A waterproof manual override switch allows you to connect two batteries with the push of a button for 60 seconds.
- Excellent waterproof performance, high quality in any weather conditions. Two 1/0AWG copper ring terminals and heat shrink tubing are included for easy installation.
- ใ500 AMP BATTERY ISOLATOR
ใThe 500 Amp Battery Isolator
is designed to isolate a second battery or applications where multiple batteries need to be isolated, making it ideal for audio, navigation, winches, generators, etc., without dropping the voltage of the second battery as traditional isolators do while preventing the main battery from discharging
- ใPREMIUM QUALITYใ500 Amp Battery Isolator
Audio Relay uses high quality copper coiled wire to dramatically increase electrical and thermal resistance while extending service life, meets or exceeds OEM standards, and is endurance-tested for extreme environments
- ใHIGH CURRENT ISOLATORใThe rated voltage of this battery isolator
is 12V, it can provide 500A constant current stably under 12V voltage, and 700A under surge power, which is upgraded on the traditional isolator, and it will not cause voltage drop to other batteries except the main battery
- ใKEY FEATURESใPrevent the main battery from discharging, when the main and secondary batteries are connected in series, it is easy to affect each other when charging and discharging, when your engine starts the battery isolator
can connect the two batteries together and isolate them when the engine is turned off, which reduces the second battery's natural loss to the main battery and prolongs the service life of the main battery
- ใFULLY ADAPTABLEใThis product has been carefully designed and rigorously tested, so please feel free to buy and enjoy the convenience and comfort that our products bring to you

- compatible with๏ผfor Car Van Rv Truck Trailer Vehicles๏ผGreat for Car, Boat, RV, and Motorcycle
- Features๏ผPrevents primary battery discharge๏ผWater resistant black phenolic plastic.This Car relay with Red copper binding post, ensuring heavy current can be transited safely.High quality: ensuring the maximum electric current can be transferred, Extends battery life.
- Rated voltage 12V DC, maximum instantaneous through current 150A. Work long times maximum 80A.
- Package Include: 1 x 80A relay battery isolator
.
- Professional after-sales๏ผWe sell professional parts ๏ผand provide free technical support. If you have any problems or dissatisfaction after receiving the products, please contact us directly to get New Replacement or Return.
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