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February 20, 2018 NHTSA CAMPAIGN NUMBER: 18V127000
Propane Booster Pump Relay may Fail Causing Stall
If the fuel pump stops, the bus will stall, increasing the risk of a crash.
NHTSA Campaign Number: 18V127
Manufacturer Navistar, Inc.
Components FUEL SYSTEM, OTHER, ELECTRICAL SYSTEM
Potential Number of Units Affected 2
Summary
Navistar, Inc. (Navistar
) is recalling certain 2018 IC bus CE transit buses equipped with 8.8L liquid propane gas (LPG) engines.
The LPDM relay for the propane booster pump and the scavenge pump may intermittently fail, causing the fuel pump to stop.
Remedy
Navistar will notify owners, and dealers will replace the LPDM relay, free of charge. The recall began on April 12, 2018. Owners may contact Navistar
customer service at 1-800-448-7825. Navistar
’s number for this recall is 18502.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
1 Affected Product
Vehicle
IC BUS | CE | 2018 |
8 Associated Documents
Owner Notification Letter(Part 577)
RCONL-18V127-9783.pdf 34.801KB
Remedy Instructions and TSB
RCRIT-18V127-7721.pdf 280.606KB
Defect Notice 573 Report
RCLRPT-18V127-9290.PDF 215.804KB
Recall Acknowledgement
RCAK-18V127-8832.pdf 247.414KB
Recall Quarterly Report #4, 2019-1
RCLQRT-18V127-3184.PDF 211.415KB
Recall Quarterly Report #3, 2018-4
RCLQRT-18V127-0521.PDF 211.313KB
Recall Quarterly Report #1, 2018-2
RCLQRT-18V127-8830.PDF 214.509KB
Recall Quarterly Report #2, 2018-3
RCLQRT-18V127-7047.PDF 214.603KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=18V127&docType=RCL
- Brand new heavy duty SPST(Single Pole Single Throw) relays with color-labeled wires.
- Minimum operating voltage 8V, corresponding minimum operating current is 100mA; Standard operating voltage 12V, corresponding standard operating current is 150mA.
- Small size/Low power consumption/High contact voltage/ High sensitivity.
- Contact Material: Ag Alloy / Contact Resistance: โค 100Mฮฉ.
- Life Expectancy Electrical: 100,000 Operation, Life Expectancy Mechanical: 10,000,000 Operation.
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 5-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Primary leads use 12 a.w.g tinned copper wire. Coil leads use 16 a.w.g
- Nominal Coil Voltage: 12 V DC; Coil Power: 1.8 W; Coil Resistance: 80 ฮฉ; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Maximum Applied Voltage: 15.6 V DC
- High switching capability: Normally open 40A/14V DC and normally close 30A/14V DC. Suitable for Nilight LED light bar wiring harness kit
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- Package include: 5 x relay and 5 x relay socket with wires.Fit type: Universal fit
- 12 V DC automotive waterproof relays (max 14 V). Note: 12 V and 14 V are coil voltages, they are not the voltage that triggers the switch
- Premium quality: durable relay and harness socket with 5 wires; made from high-grade materials to ensure superior quality and long lifespan
- Pre-wired Harness: Heavy duty 12/16 AWG wiring harness. Black - 16AWG Pin85, White - 16AWG Pin86, Red - 12AWG Pin30 Yellow - 12AWG Pin87a, and Blue - 12AWG Pin87
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- Package includes: 5 pack Waterproof Relay and Harness. 1x User manual
- PA66 Material: This 5Pin relay shell is made of PA66 material, with stable insulation, high quality flame retardant casing. The structure is compact and durable, not easy to break or deform, and helps you adjust and transform circuits stably.
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- Reliable Performance: This relay built-in pure copper enameled wire, lower temperature rise and stronger suction power. Silver alloy contacts have good thermal stability and high temperature resistance. The plug has strong conductivity, effectively resists contact sticking, and has a long service life.
- Sufficient Quantity: The package comes with 4 pieces of automotive replacement equipment relays, enough to meet your using and replacing demands in daily life, bringing you lots of convenience.
- Plug and Play: Compatible with the most universal 12V 5-Pin automotive relay with a 40A switching capability. Easy to process your demand. Please check the dimensions and the direction of the poles carefully before ordering to avoid buying the incorrect product.
- 5 Pin SPDT (Single Pole Double Throw) Bosch
Style Electrical Relay.
- 40A/30A High Switching Capability. These relays have a universal application and can be used in a 12 Volt DC power source, such as automotive setups, car sound systems, security systems, and various other applications.
- Pin Specifications: 30V DC. Ground (85), Trigger (86), Output N/C (87a), and Output N/O (87).
- Maximum Applied Voltage: 15.6 V DC; Max Operating Voltage is 27V DC; Nominal Coil Voltage: 12 V DC; Max Operating Current: 40A; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Coil Power: 1.8 W; Coil Resistance: 80 ฮฉ; Insulation Resistance: 100Mฮฉ
- Package include: 10 pack electrical relays. Sockets are not included
- [BOSCH EXPERTISE] - Bosch
has been producing relays for vehicles and other applications for more than 40 years - this vast development experience ensures continuous advancement in design features to deliver optimum performance
- [COMPACT SWITCHING] - Bosch
Mini Relays feature a compact design and are used in a wide range of vehicles to perform switching operations
- [PREMIUM PERFORMANCE] - Bosch
relays incorporate only the highest quality materials for reliable, long-term performance and a 250,000 switching cycle capability
- [SUPERIOR ENGINEERING] - Engineered with high corrosion resistance to ensure long term reliability in harsh environments and conditions
- 5 pins, 12V, 30A; Integral bracket mount; Black Note: Both 87 pins (no 87a) are permanently connected. Relay should be wired like a 4 pin. Not for use where a true 5 pin relay is required
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- Bosch
style 4-Pin SPST (Single Pole Single Throw) Relay.
- 12VDC (14V Max) and 30A High Switching Capability.
- Wire Specifications: Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
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- Upgraded Version - Automotive relays built in fuse socket included 30A blade fuses with heavy duty 14AWG wires for main contact. No need of a separate fuse holder, saving space and money. Bosch
style 4-Pin SPST (Single Pole Single Throw) Relay.
- Mounting Design Feature - The interlocking mounting design of unique male and female slot on each socket edge, connect relays together and manage cables easily, offering clean and neat installation.
- Easy Wiring - The relay sockets come with color-labeled wires for load/accessories convenient wiring. Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87)
- Wide Application - Widely used in car keys power control, over-load protection, trunk release, polarity change, power door lock/actuator control, change a low current output to high current, add ignition/accessory outputs, control motors/other electronics etc.
- Set includes 5 relays, 5 relay harnesses, and 5 30A blade fuses.
- Never go beyond its capabilities. Try to stay 10 to 15% below what the rate is for
- 12-volt 4-prong relay. Excellent water-repellent and dustproof ability, but not using it in water
- For the people whose relays are burning, please make sure you are making tight connections (especially on the load wires), read the specs on the item description, and ensure that the operating environment meets the safety requirements of the relay
- Be careful when inserting the relay into the socket. If you force it, you will bend the female connectors
- Thick 12 gauge wire for the load terminals. Easy to install just make sure you follow the wiring diagram. Works for both positive and negative activation
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