059-Z01-01 - Hydraulic Brake Line Kits

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NHTSA ID Number: 10159470

Manufacturer Communication Number: 059-Z01-01

Summary

Hydraulic Brake Line Kits Installation Instructions

1 Affected Product

Equipment

INSTALLATION INSTRUCTIONS

Hydraulic Brake Line Kits

#	Single K71-G02-57 (80327)	Single K71-G02-58 (80326)	Tandem K71-G02-59 (80328)	TDE Part #	DX Part #	Description
1	2	2	4	46238-24	034-5A0-24	Flex Hose 24”
1	1	0	1	46238-38	034-5A0-38	Flex Hose 38”
1	1	1	2	46238-76	034-5A0-76	Flex Hose 76”
1	0	1	1	46238-240	034-5A2-40	Flex Hose 240”
2	4	5	9	10107	027-092-00	Cable Ties
3	2	2	4	11270	034-412-00	Union “T”
4	1	1	1	10128	034-410-00	Union “T” Plug
5	2	4	6	17003	027-096-00	Cable Clamps
6	6	8	14	10589	007-634-00	Self Taping Screws
7	2	2	4	42091	071-G03-00	“T” Clamp

Read all of the instructions first and familiarize yourself with the parts and layout before starting the installation. Make sure your actuator is in good working condition, and that it is the proper model for your drum or disc brakes.

Attach one end of the 48 inch long flex hose into end of the T-block. Route the flexible flex hose down the frame and to the center of the second axle. If the hose is to long, DO NOT CUT ANY BRAKE LINE or HOSE, THE FITTINGS CANNOT BE REATTACHED. Instead, coil the flex hose at or near the axle line and secure the loop with a cable tie. Secure the hose to the trailer frame with the C-clamps and self-taping screws provided. NEVER CUT ANY BRAKE LINE HOSE!! It cannot be patched or flared, and comply with D.O.T. approved systems. Use only factory completed hose sections.

Next, install a three-way brass adapter fitting to the end of the flex hose at the axle Attach the three-way fitting to the side of the trailer frame using the stainless “T” bracket provided. Attach to the frame using the self-tapping screws or a cable tie provided.
Connect a 24” flex hose to the middle position on the “T” Plug the end or third hole in the “T” fitting with the 3/8” plug provided. Connect the 2nd 24” flexible hose to the left brake (closest to your main brake line). Connect the 76” flex hose to the right side brake. Determine a position on the axle where the three flex hoses come together allowing free movement at the axle or brake. Connect the three hoses to a “T” fitting. Attach the “T” fitting to the axle using the “T” bracket provided with the self-taping screws or a cable tie.
Tighten all connections to about 3 ft pounds using a 3/8” open end wrench.
Secure the Flex hoses to the frame and axle using the C-clamps and cable ties provided.

Fill your actuator with DOT 3 brake fluid and follow your actuator/ brake’s instructions on bleeding the Check all connections for leaks. Tighten as required.
After completing the installation, bleed the brakes using instructions from your actuator manufacturer and test the brakes in an area where you will not upset normal traffic Recheck all connections for leaks. Check again after the first 25 miles.
For Tandem Axle: follow all the installation instructions from the Single Axle Brake Line Kit, except for the installation of the 3/8” plug that is used in the 3rd “hole’ of the frame mounted T-block.

NOTE: Use DOT 3 brake fluid. Use of any other brake fluid may damage seals and voids the warranty.

All images in this instruction sheet are for illustrative purposes only.

Your kit may very depending on options.

059-Z01-01 05.2019 | 08056/08058/08064

059-Z01-01

https://www.nhtsa.gov/recalls?nhtsaId=10159470

https://static.nhtsa.gov/odi/tsbs/2019/MC-10159470-0001.pdf

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Hassle-Free Installation: DIY's best friend! Our electric trailer brake is straightforward and a breeze to install. It's ready to install right out of the box and boasts high compatibility. Wherever you are, installation is just a few steps away.
Built for the Long Haul: Keep on rolling! With a lifespan of up to 30,000 kilometers, these trailer brakes are in it for the long haul, designed for your trailer's daily adventures. Constructed from premium materials, our brakes promise robust durability and resistance to wear and tear.
Versatility at Its Best: The trailer brake kit has a broad range of applications, including towing trailers, transporting goods, camping trips, and more. It's compatible with Dexter, AL-KO (a brand under the former), and other trailer axles.
Top-Notch Packaging: When it comes to packaging, we don't just box; we care. Our trailer electric brake kit is packaged above industry standards. Every brake is meticulously checked and wrapped to ensure what you get is nothing short of perfect.

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About The Drum and Self-Adjusting Electric Brakes: Classic design and rich production experience make the brake drum more excellent response, in a variety of harsh environments can achieve a short period of emergency braking, so that your journey is safer. It’s designed for 3500 lb Axles.
Package Including: 2*brake drum 5 hole, 4.5" bolt, 2*Bearing inner ring replace for L68149( I.D:1.377", O.D:2.164"), 2*Bearing inner ring replace for L44649(I.D:1.062", O.D:2.058"), 2*grease seal(I.D: 1.718" O.D: 2.56" height: 0.5" ), 2*dust cover(Mounting diameter:1.988"), 2*rubber plug dust cover(Mounting diameter:1.988"), 10*hub nut, 1*left electric brake, 1*right electric brake, 8*spring washer, 8*nut(7/16-20UNF), 2* hexagon slotted nut, 2*flat washer, 2* cotter pin.
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After Sale Service: High quality assurance! And we provide after-sales service policy. If you have any problems, please contact us first, we will try our best to solve your problem.

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Dexter Style Backing Plate
Axle Size - 5200-7000lb
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Fits Spindle - #42
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⭐Production and Installation: Strictly follow automotive standards and comply with the G3000 standard in the US; Easy to install
⭐Product Introduction: The AEagle electronic brake features non-asbestos brake linings for superior friction performance, ensuring longevity and enhanced braking capabilities.
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Replace 023-026-00 and 023-027-00；77-10-2；23-105, 23-106，296649；replace Dexter Lippert Al-Ko,etc brake assemblies
The electric brakes are NOT self adjusting, unlike most drum brakes on cars and trucks,need to be done when installed and periodically thereafter.If you cannot adjust yourself, please find a professional adjustment
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AEagle 2Pcs 10" x 2-1/4" Electric Trailer Brake Assemblies for 3,500lbs, Left and Right

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Production and Installation: Strictly follow automotive standards and comply with the G3000 standard in the US; Easy to install
Product Introduction: The AEagle electronic brake features non-asbestos brake linings for superior friction performance, ensuring longevity and enhanced braking capabilities.
Quality Assurance: 12-month warranty! Tested before shipping.

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After Sale Service: High quality assurance! And we provide after-sales service policy. If you have any problems, please contact us first, we will try our best to solve your problem.

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Comes with TruRyde bearings, seals, lug nuts, open and closed grease caps, cotter pins, spindle washers, tang washers, spindle nuts, and brake mounting washers and nuts
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