FL859 – Display Does Not Dim/FMVSS 101 – 2018-2019 Freightliner Custom Chassis XCL, XCP, XCR & XCS & 2015-2019 Custom Chassis XCM

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August 14, 2020 NHTSA CAMPAIGN NUMBER: 20V485000

Display Does Not Dim/FMVSS 101

Glare can reduce the driver’s visibility of the road, thus increasing the risk of a crash.

 

NHTSA Campaign Number: 20V485

Manufacturer Daimler TruckseBay North America LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 1,715

 

Summary

Daimler TruckseBay North America LLC (DTNA) is recalling certain 2018-2019 FreightlinereBay Custom Chassis XCL, XCP, XCR and XCS and 2015-2019 Custom Chassis XCM vehicles. The instrument panel brightness cannot be adjusted, possibly causing glare when driving at night. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, “Control and Displays.”

 

Remedy

DTNA will notify owner, and dealers will update the software and processor, as necessary, free of charge. The recall began on April 1, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall is FL-859.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check for Daimler Trucks North America Recalls

 


Daimler TruckseBay
North America LLC

Recall Campaign

March 2021
FL859A-AK
NHTSA #20V-485
REVISED BULLETIN

 

Subject: OptiView Dash Cluster Brightness

Models Affected: Specific Model Year 2015-2019 FreightlinereBay Custom Chassis Corporation XCL, XCM, XCP, XCR, and XCS chassis manufactured October 21, 2014, through May 7, 2019.

 

General Information

Daimler TruckseBay North America LLC (DTNA), on behalf of its wholly owned subsidiary, FreightlinereBay Custom Chassis Corporation (FCCC), has decided that a non-compliance defect that relates to motor vehicle safety exists on the vehicles mentioned above.

The dash display may not dim to a level barely discernable, as required in FMVSS 101. The brightness may create a glare and reduce certain drivers visibility of the road, increasing the risk of a crash.

The software will be updated to allow the dash display to dim to a level barely discernable, as required.

There are approximately 1700 vehicles involved in this campaign.

REVISION: New campaign groups have been added, an additional USB flash drive is required for a total of seven, and the work instructions have been updated.

 

Additional Repairs

Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.

Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.

 

Work Instructions

Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion sticker (Form WAR260).

 

Replacement Parts

IMPORTANT: Seven separate USB flash drives must be purchased per dealership for this procedure. Each flash drive must have 2 GB or more of storage space. The single set of flash drives will be reused for each FL859 repair.

If our records show your dealership has ordered any vehicle(s) involved in campaign number FL859, a list of the customers and vehicle identification numbers will be available on DTNAConnect. Please refer to this list when ordering parts for this recall.

 

Removed Parts

U.S. and Canadian Dealers, please follow Warranty Failed Parts Tracking shipping instructions for the disposition of all removed parts. Export distributors, please destroy removed parts unless otherwise advised.

 

Labor Allowance

Table 1 – Labor Allowance

Campaign NumberProcedureTime Allowed (hours)SRT CodeCorrective Action
FL859A-AKOptiView SW update0.4996-R119A12-Repair Recall/Campaign

 

Table 1

 

IMPORTANT: When the Recall has been completed, locate the base completion label in the appropriate location on the vehicle, and attach the red completion sticker provided in the recall kit (Form WAR260). If the vehicle does not have a base completion label, clean a spot on the appropriate location of the vehicle and first attach the base completion label (Form WAR259). If a recall kit is not required or there is no completion sticker in the kit, write the recall number on a blank sticker and attach it to the base completion label.

 

Claims for Credit

You will be reimbursed for your parts, labor, and handling (landed cost for Export Distributors) by submitting your claim through the Warranty system within 30 days of completing this campaign. Please reference the following information in OWL:

  • Claim type is Recall Campaign.
  • In the Campaign field, enter the campaign number and appropriate condition code (e.g. FL859-A, FL859-B, etc.).
  • In the Primary Failed Part Number field, enter 25-FL859-000. Seven separate USB flash drives must be purchased per dealership for this software update procedure. Each flash drive must have 2 GB or more of storage space. Purchase of the flash drives may be claimed once per dealership in the Parts field, as part type ’Other’. The single set of flash drives will be reused for each FL859 repair.
  • In the Labor field, first enter the appropriate SRT from the Labor Allowance Table. Administrative time will be included automatically as SRT 939-6010A for 0.4 hours for RVs.
  • The VMRS Component Code is F99-999-005 and the Cause Code is A1 – Campaign.
  • U.S. and Canada — Reimbursement for Prior Repairs. When a customer asks about reimbursement, please do the following:
  • Accept the documentation of the previous repair.
  • Make a brief check of the customer’s paperwork to see if the repair may be eligible for reimbursement. (See the “Copy of Owner Letter” section of this bulletin for reimbursement guidelines.)
  • Submit an OWL Recall Pre-Approval Request for a decision.
  • Include the approved amount on your claim in the Other Charges section.
  • Attach the documentation to the pre-approval request.
  • If approved, submit a based on claim for the pre-approval.
  • Reimburse the customer the appropriate amount.

IMPORTANT: OWL must be viewed prior to performing the recall to ensure the vehicle is involved and the campaign has not been previously completed. Also, check for a completion sticker prior to beginning work.

U.S. and Canadian dealers, contact the Warranty Campaigns Department via Web inquiry at DTNAConnect.com/WSC, if you have any questions or need additional information. Export distributors, submit a Web inquiry or contact your InternationaleBay Service Manager.

U.S. and Canadian Dealers: To return excess kit inventory related to this campaign, U.S. dealers must submit a Parts Authorization Return (PAR) to the Memphis PDC. Canadian dealers must submit a PAR to their facing PDC. All kits must be in resalable condition. PAR requests must include the original purchase invoice number. Export Distributors: Excess inventory is not returnable.

The letter notifying U.S. and Canadian vehicle owners is included for your reference.

Please note that the National Traffic and Motor Vehicle Safety Act, as amended (Title 49, United States Code, Chapter 301), requires the owner’s vehicle(s) be corrected within a reasonable time after parts are available to you. The Act states that failure to repair a vehicle within 60 days after tender for repair shall be prima facie evidence of an unreasonable time. However, circumstances of a particular situation may reduce the 60 day period. Failure to repair a vehicle within a reasonable time can result in either the obligation to (a) replace the vehicle with an identical or reasonably equivalent vehicle, without charge, or (b) refund the purchase price in full, less a reasonable allowance for depreciation. The Act further prohibits dealers from selling a vehicle unless all outstanding recalls are performed. Any lessor is required to send a copy of the recall notification to the lessee within 10 days. Any subsequent stage manufacturer is required to forward this notice to its distributors and retail outlets within five working days.


Copy of Notice to Owners

Subject: OptiView Dash Cluster Brightness

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.

Daimler TruckseBay North America LLC (DTNA), on behalf of its wholly owned subsidiary, FreightlinereBay Custom Chassis Corporation (FCCC), has decided that a non-compliance defect that relates to motor vehicle safety exists on specific Model Year 2015-2019 FreightlinereBay Custom Chassis Corporation XCL, XCM, XCP, XCR, and XCS chassis manufactured October 21, 2014, through May 7, 2019.

The dash display may not dim to a level barely discernable, as required in FMVSS 101. The brightness may create a glare and reduce certain drivers visibility of the road, increasing the risk of a crash.

The software will be updated to allow the dash display to dim to a level barely discernable, as required. Repairs will be performed by Daimler TruckseBay North America authorized service repair facilities.

Please contact an authorized Daimler TruckseBay North America dealer to arrange to have the Recall performed and to ensure that parts are available at the dealership. To locate an authorized dealer, go to www.Daimler-TrucksNorthAmerica.com. On the menu tab, select “Contact,” scroll down to “Find a Dealer,” and select the appropriate brand. The Recall will take approximately one hour and will be performed at no charge to you. You may also confirm your vehicle’s involvement in this recall at this URL: https://dtna-dlrinfo.prd.freightliner.com:48518/VinLookup/vin-module/getVinLookupPage

You may be liable for any progressive damage that results from your failure to complete the Recall within a reasonable time after receiving notification.

If you do not own the vehicle that corresponds to the identification number(s) which appears on the Recall Notification, please return the notification to the Warranty Campaigns Department with any information you can furnish that will assist us in locating the present owner. If you have leased this vehicle, Federal law requires that you forward this notice to the lessee within 10 days. If you are a subsequent stage manufacturer, Federal law requires that you forward this notice to your distributors and retail outlets within five working days. If you have paid to have this recall condition corrected prior to this notice, you may be eligible to receive reimbursement. Please see the reverse side of this notice for details.

If you have questions about this Recall, please contact the Warranty Campaigns Department at (800) 547-0712, 7:00 a.m. to 4:00 p.m. Pacific Time, Monday through Friday, e-mail address DTNA.Warranty.Campaigns@Daimler.com. For the Notice to U.S. Customers: If you are not able to have the defect remedied without charge and within a reasonable time, you may wish to submit a complaint to the

Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the Vehicle Safety Hotline at (888) 327-4236 (TTY: 800-424-9153); or to https://www.safercar.gov. For the Notice to Canadian Customers: If you wish to submit a complaint about this recall, you can contact Transport Canada road safety, 80 rue Noel, Gatineau, Quebec J8Z 0A1 or call (800) 333-0510.

We regret any inconvenience this action may cause but feel certain you understand our interest in motor vehicle safety.

WARRANTY CAMPAIGNS DEPARTMENT

Enclosure


Reimbursement to Customers for Repairs Performed Prior to Recall

If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement.

Requests for reimbursement may include parts and labor. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Daimler TruckseBay North America LLC dealer. The following documentation must be presented to your dealer for consideration for reimbursement.

Please provide original or clear copies of all receipts, invoices, and repair orders that show:

  • The name and address of the person who paid for the repair
  • The Vehicle Identification Number (VIN) of the vehicle that was repaired
  • What problem occurred, what repair was done, when the repair was done
  • Who repaired the vehicle
  • The total cost of the repair expense that is being claimed
  • Proof of payment for the repair (such as the front and back of a cancelled check or a credit card receipt) Reimbursement will be made by check from your Daimler TruckseBay North America LLC dealer.

Please speak with your Daimler TruckseBay North America LLC authorized dealer concerning this matter.


Work Instructions Subject: OptiView Dash Cluster Brightness

Models Affected: Specific Model Year 2015-2019 FreightlinereBay Custom Chassis Corporation XCL, XCM, XCP, XCR, and XCS chassis manufactured October 21, 2014, through May 7, 2019.

REVISION: New campaign groups have been added, an additional USB flash drive is required for a total of seven, and the work instructions have been updated.

 

Software Download

IMPORTANT: Seven separate USB flash drives must be purchased per dealership for this procedure. Each flash drive must have 2 GB or more of storage space. The single set of flash drives will be used for all FL859 repairs. Use a felt tip pen and mark the flash drives as follows:

  • Procedure A, Step 1
  • Procedure B, Step 1 Procedure B, Step 2
  • Procedure B, Step 3
  • Procedure C, Step 1 Procedure C, Step 2
  • Procedure C, Step 3

Procedure A shall be performed twice per vehicle, and Procedure B and C each shall be performed once per vehicle.

 

NOTICE

Do not mix the flash drives as this could result in permanent damage to the Viper II module.

 

File Download and Installation

NOTE: The following steps only have to be performed once (for each flash drive) to download the files to the flash drives. The files must be saved on the root drive, not in a folder inside the flash drive.

1. Inspect the base label (Form WAR259) for a campaign completion sticker for FL859 (Form WAR260). If a sticker is present for FL859, no work is needed. If there is no sticker, proceed with the steps below.

2. Park the vehicle on a level surface, shut down the engine, and apply the parking brake. Chock the tires.

3. Insert the flash drive labeled ’Procedure A, Step 1’ in an available USB port on the laptop. Write down the drive letter the computer assigns to that flash drive.

4. On the laptop, go to DTNAConnect and select the three menu bars in the upper right-hand corner. See Fig. 1.

 5. Select ’Support,’ then select ’Download Center.’ See Fig. 2.

 

6. Scroll down to the “FL859 Medallion Cluster Brightness” and select the “+” symbol, then select the ’Procedure A Files’ link. See Fig. 3.

 

7. Select ’Save As.’ See Fig. 4.

8. A window will open, asking where to save the file; select ’Desktop,’ as shown in Fig. 5.

9. Navigate to the desktop and find the file named ’Procedure A Files.zip.’ Right click on the file and select ’Extract All…’ See Fig. 6 and Fig. 7.

 

10. Allow the default folder location to be where the file is extracted to. Make sure the ’Show extracted files when complete’ box is checked, then select the extract button. See Fig. 8.

 

11. A new folder named “Procedure A” will be created on the desktop. Double click on the folder to open it. See Fig. 9.

12. Right click and copy all the files in the ’Procedure A Files’ folder. See Fig. 10.

 

IMPORTANT: The files must be saved on the root drive, not in a folder inside the flash drive.

13. Navigate to the drive noted in step 3 for the flash drive, then right click on an empty space in the drive and select paste. See Fig. 11.

 

14. Remove the flash drive and insert the flash drive labeled “Procedure B, Step 1”. Repeat the procedure similar to steps 6-13 to download “Procedure B, Step 1 Files” from “FL859 Medallion Cluster Brightness” in DTNA Connect and copy it to the “Procedure B, Step 1” flash drive.

15. Remove the flash drive and insert the flash drive labeled “Procedure B, Step 2”. Repeat the procedure similar to steps 6-13 to download “Procedure B, Step 2 Files” from “FL859 Medallion Cluster Brightness” in DTNA Connect and copy it to the “Procedure B, Step 2” flash drive.

16. Remove the flash drive and insert the flash drive labeled “Procedure B, Step 3”. Repeat the procedure similar to steps 6-13 to download “Procedure B, Step 3 Files” from “FL859 Medallion Cluster Brightness” in DTNA Connect and copy it to the “Procedure B, Step 3” flash drive.

17. Remove the flash drive and insert the flash drive labeled “Procedure C, Step 1”. Repeat the procedure similar to steps 6-13 to download “Procedure C, Step 1 Files” from “FL859 Medallion Cluster Brightness” in DTNA Connect and copy it to the “Procedure C, Step 1” flash drive.

18. Remove the flash drive and insert the flash drive labeled “Procedure C, Step 2”. Repeat the procedure similar to steps 6-13 to download “Procedure C, Step 2 Files” from “FL859 Medallion Cluster Brightness” in DTNA Connect and copy it to the “Procedure C, Step 2” flash drive.

19. Remove the flash drive and insert the flash drive labeled “Procedure C, Step 3”. Repeat the procedure similar to steps 6-13 to download “Procedure C, Step 3 Files” from “FL859 Medallion Cluster Brightness” in DTNA Connect and copy it to the “Procedure C, Step 3” flash drive.

20. Verify the vehicles group number you are working on and locate that group in the first column in Table 2 to find the corresponding software installation procedure needed. Go to that software installation procedure.

For example, if the unit you are working on is in FL859 J, then you would locate J in the first column and verify the corresponding software installation procedure is, Software Installation, Procedure C below. You would then go to the ’Software Installation, Procedure C’.

GroupProcedure
A, VB
B, WA
C, XA
D, YA
E, ZB
F, AAA
G, ABB
H, ACA
I, ADB
J, AEC
K, AFB
L, AGA
M, AHB
N, AIB
OB
P, AJA
Q, AKB
RA
SB
TB
UA

 

Table 2, Software Installation Procedures

 

Software Installation, Procedure A

1. Connect an RP1210B compliant vehicle diagnostic adaptor to the laptop and the vehicle diagnostic port.

2. Open Diagnostic Link, turn the ignition on, and navigate to the features and parameters section of Diagnostic Link. Document the parameter number for parameter 26-04033-xxx. If the vehicle does not have this parameter then proceed to the next step.

3. Call FCCC technical support at 1-800-206-3519 and request that the temporary parameter 0409000004 be loaded to the host using CHEC for the VIN that will be updated.

4. Refresh the VIN Features with Diagnostic Link.

5. Reflash the recreational vehicle module (RVM) with Diagnostic Link.

6. Turn off the ignition.

7. Locate the Viper II module (installed by the body builder, usually under the dash).

8. With the ignition on, insert the flash drive labeled ’Procedure A, Step 1’ in the open USB port on the Viper II module. Using the buttons on the steering wheel, shown in 12, navigate to Diagnostics, then System Information.

 

9. Hold the OK button until the new software part number appears, release OK button then press OK button again to begin the update. See Fig. 12.

10. Repeat step 9 to perform the procedure A installation again.

11. Using the buttons on the steering wheel, shown in Fig. 12, navigate to Diagnostics, then System Information.

12. When the update is finished, verify that the Internal Diagnostics menu, page 1, displays the following:

  • FCCC: 1.1.0 SP5
  • COPRO VER: 6.3

13. Verify that the System Information menu displays the following:

  • Version: XXX-XXXXX-XXX V2
  • Date: August 14, 2020

14. If the information is not verified, repeat steps 7 through 21.

If the displayed information is correct, go to the ’Configuration Instructions.’

 

Software Installation, Procedure B

1. Connect an RP1210B compliant vehicle diagnostic adaptor to the laptop and the vehicle diagnostic port.

2. Open Diagnostic Link, turn the ignition on, and navigate to the features and parameters section of Diagnostic Link. Document the parameter number for parameter 26-04033-xxx. If the vehicle does not have this parameter then proceed to the next step.

3. Call FCCC technical support at 1-800-206-3519 and request that the temporary parameter 0409000004 be loaded to the host using CHEC for the VIN that will be updated.

4. Refresh the VIN Features with Diagnostic Link.

5. Reflash the recreational vehicle module (RVM) with Diagnostic Link.

6. Turn off the ignition.

7. Locate the Viper II module (installed by the body builder, usually under the dash).

8. With the ignition on, insert the flash drive labeled ’Procedure B, Step 1’ in the open USB port on the Viper II module. Using the buttons on the steering wheel, shown in Fig. 12, navigate to Diagnostics, then System Information.

9. Hold the OK button to begin the update. See Fig. 12.

 

IMPORTANT: Do not cycle power on the Viper II module.

 

10. When the update is complete, the system will restart. After the restart, wait another 10 to 15 seconds after the bulb check for the system to restart again.

11. After the second restart is finished, remove the flash drive.

12. Insert the flash drive labeled ’Procedure B, Step 2’ in the open USB port on the Viper II module.

13. Using the buttons on the steering wheel, shown in 12, navigate to Diagnostics, then System Information.

14. Hold the OK button to begin the update and wait for the update to begin. When the update is complete, the system will restart.

15. After the restart is finished, remove the flash drive.

16. Insert the flash drive labeled ’Procedure B, Step 3’ in the open USB port on the Viper II module.

17. Using the buttons on the steering wheel, shown in Fig. 12, navigate to Diagnostics, then System Information.

18. Hold the OK button to select ’App.’ App “H66-1_1_0_SP5.bin” will appear on the screen.

19. Press the OK button to begin the update. Wait for the Viper II unit to restart.

20. When the update is finished, verify that the Internal Diagnostics menu, page 1, displays the following:

  • FCCC: 1.1.0 SP5
  • COPRO VER: 6.3

21. Verify that the System Information menu displays the following:

  • Version: XXX-XXXXX-XXX V2
  • Date: August 14, 2020

22. If the information is not verified, repeat steps 7 through 21.

If the displayed information is correct, go to the ’Configuration Instructions.’

 

Software Installation, Procedure C

1. Locate the Viper II module (installed by the body builder, usually under the dash).

2. With the ignition on, insert the flash drive labeled ’Procedure C, Step 1’ in the open USB port on the Viper II module. Using the buttons on the steering wheel, shown in Fig. 12, navigate to Diagnostics, then System Information.

3. Hold the OK button to begin the update. See Fig. 12.

 

IMPORTANT: Do not cycle power on the Viper II module.

 

4. When the update is complete, the system will restart. After the restart, wait another 10 to 15 seconds after the bulb check for the system to restart again.

5. After the second restart is finished, remove the flash drive and go to the next step.

6. Insert the flash drive labeled ’Procedure C, Step 2’ in the open USB port on the Viper II module.

7. Using the buttons on the steering wheel, shown in Fig. 12, navigate to Diagnostics, then System Information.

8. Hold the OK button to begin the update. Wait for the update to begin. When the update is complete, the system will restart.

9. After the restart is finished, remove the flash drive and go to the next step.

10. Insert the flash drive labeled ’Procedure C, Step 3’ in the open USB port on the Viper II module.

11. Using the buttons on the steering wheel, shown in Fig. 12, navigate to Diagnostics, then System Information.

12. Hold the OK button to select ’App.’ App “H66-1_1_0_SP5.bin” will appear on the screen.

13. Press the OK button to begin the update. Wait for the Viper II unit to restart.

14. When the update is finished, verify that the Internal Diagnostics menu, page 1, displays the following:

  • FCCC: 1.1.0 SP5
  • COPRO VER: 7.3

15. Verify that the System Information menu displays the following:

  • Version: XXX-XXXXX-XXX V2
  • Date: August 14, 2020

16. If the information is not verified, repeat steps 1 through 15.

If the displayed information is correct, go to the ’Configuration Instructions.’

 

Configuration Instructions

1. With the ignition still in the ON position, navigate to the vehicle configuration menu, then turn the ignition to the OFF position.

 

NOTE: The following step may require multiple attempts before the configuration menu appears upon key on. If the vehicle does not enter the configuration menu, turn ignition back to the OFF position and repeat step again.

 

2. With the ignition in the OFF position, press and hold the up arrow, down arrow, and back button on the steering wheel, shown in Fig. 12 , while turning the ignition to the ON position.

3. This will open the configuration menu. See Fig. 13. Examples of the six HMI Configuration menus are shown in Fig. 14 and Fig. 15.

 

4. Find the group of the vehicle you are working on and locate that group in the first column in Table 3.

For example, if the unit you are working on is in FL859 J, then you would locate J in the first column and use the values in that row to configure the instrument panel in the next six steps.

 

Instrument Panel Configuration Values
GroupFuel TankWTSWasherTagHMICruiseMUX
A, V90EnabledGround OFFDisabledFCCSelectable

Headway

YES
B, W90EnabledGround OFFDisabledFCCSelectable

Headway

YES
C, X150DisabledGround OFFEnabledALTSelectable

Headway

YES
D, Y75EnabledGround OFFDisabledALTSelectable

Headway

YES
E, Z75EnabledGround OFFDisabledALTFixed HeadwayYES
F, AA100DisabledGround OFFEnabledALTSelectable

Headway

YES
G, AB150Disabled12 Volts OFFEnabledFCCSelectable

Headway

YES
H, AC100DisabledGround OFFDisabledALTSelectable

Headway

YES
I, AD150DisabledGround OFFDisabledFCCSelectable

Headway

YES
J, AE150Disabled12 Volts OFFEnabledFCCSelectable

Headway

NO
K, AF75EnabledGround OFFDisabledALTSelectable

Headway

YES
L, AG150Disabled12 Volts OFFEnabledFCCSelectable

Headway

YES
M, AH100Disabled12 Volts OFFDisabledFCCSelectable

Headway

YES
N, AI150DisabledGround OFFEnabledFCCSelectable

Headway

YES
O150DisabledGround OFFEnabledALTFixed HeadwayYES
P, AJ100DisabledGround OFFDisabledFCCSelectable

Headway

YES
Q, AK150DisabledGround OFFEnabledALTSelectable

Headway

YES
R150DisabledGround OFFDisabledFCCSelectable

Headway

YES
S100DisabledGround OFFDisabledALTSelectable

Headway

YES
T100DisabledGround OFFEnabledALTSelectable

Headway

YES
U75EnabledGround OFFDisabledALTFixed HeadwayYES

 

Table 3, Instrument Panel Configuration Values

 

5. The first configuration is the fuel tank size; the current active option is highlighted in blue text. Using the up and down arrow buttons on the steering wheel, highlight the correct option based on the table above. For example, 150 should be highlighted for group J.

6. Press OK to select the correct option.

7. Use the up and down arrows to select the next configuration option, then press OK. Repeat this process until all six configuration options have been selected.

8. Verify that all of the options are correct. From the main menu, scroll down to Diagnostics and press OK, then scroll down and highlight Internal Diagnostics and press OK again. See Fig. 16.

9. Scroll down to page three of the Internal Diagnostics screens, shown in Fig. 17, Fig. 18 and Fig. 19. Confirm that the values displayed match the settings for that group in Table 3.

10. For units in FL859J, cycle the ignition key and verify that the instrument cluster and all gauges work correctly.

 

IMPORTANT: For multiplex units (all groups except FL859J and FL859AE), the temporary parameter installed in the ’Software Installation, All Multiplex Units’ section must be removed. Future warranty claims related to failure of removing this parameter will not be covered.

 

11. Contact FCCC technical support at 1-800-206-3519 and request that the parameter 26-04033-xxx that was documented in the ’Software Installation, All Multiplex Units’ section be reloaded to the host using CHEC for the VIN just updated and to remove 0409000004 from the host. If parameter 26-04033 is not found, then request for parameter 26-04033-000 to be added.

12. Reset both of the trip meters and fuel economy.

13. With Diagnostic Link connected, refresh the Features.

14. Using Diagnostic Link, reflash the recreational vehicle module (RVM).

15. Turn the ignition to OFF, and disconnect the battery negative cable. After 10 seconds, connect the battery negative cable.

16. Turn the ignition to ON, and start the engine. Verify the correct HMI Configuration is displaying. See Fig. 20 for an FCC HMI and Fig. 21 for ALT HMI.

 

17. Verify that the instrument panel and all gauges function properly, and the HMI configuration menu is not visible in the menu list.

18. Clean a spot on the base label (Form WAR259) and attach a campaign completion sticker for FL859 (FormWAR260) indicating this work has been completed.

 



13 Affected Products

Vehicles

MAKEMODELYEAR
FCCCXCL2018-2019
FCCCXCM2015-2019
FCCCXCP2018-2019
FCCCXCR2018-2019
FCCCXCS2018-2019

 


22 Associated Documents

Recall Quarterly Report #1, 2021-2

RCLQRT-20V485-0397.PDF 211.144KB

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Manufacturer Notices(to Dealers,etc)

RCMN-20V485-1820.pdf 74.485KB

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Manufacturer Notices(to Dealers,etc)

RCMN-20V485-2770.pdf 37.331KB

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Noncompliance Notice 573 Report

RCLRPT-20V485-6485.PDF 216.435KB

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Miscellaneous Document- Defect Information Report

RMISC-20V485-0735.pdf 500.477KB

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Recall Acknowledgement

RCAK-20V485-5994.pdf 244.798KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V485-5920.pdf 144.436KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-20V485-9229.pdf 50.793KB

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Recall 573 Report- Amendment 1

RCLRPT-20V485-1383.PDF 216.46KB

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Manufacturer Notices(to Dealers,etc)

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“This site contains affiliate links for which OEMDTC may be compensated”
Bestseller No. 1
Partsam T10 194 168 LED Dash Instrument Light Bulbs White with Twist Lock Socket, Super Bright T10 Instrument Panel Gauge Cluster Dashboard Lights Bulbs 12V 6-2835-SMD LED Chipset, 10Pcs/Set
  • SPECIAL T10 LED DASH BULBS WITH TWIST LOCK DESIGN: Partsam T10 194 168 Dash Light Bulb Set includes 10 x t10 DC 12V dashboard LED bulbs and 10 x t10 twist lock sockets. LED Type: 6-3528-SMD LED Chipsets. LED light color: White.
  • IDEAL REPLACEMENT FOR ALL T10 WEDGE TYPE: T10 instrument panel light bulb is easily integrated as a replacement for the following bulb model numbers: T10, T15, 194, 168, 158, W5W 161B, 168, 168A, 168NA, 175, 192, 193, 194, 194B, 194G, 194NA, 194R, 2821, 2825.
  • WIDE APPLICATION RANGE: T10 Gauge Cluster Lights Bulbs with Twist Lock Socket are ideal for use in Truck Gauge Cluster Indicator, Speedometers, Odometer, and Tachometer. T10 LED Bulb also fits well for car interior map lights, dome lights, dashboard lights, license plate lights, trunk lights, etc.
  • EASY INSTALLATION, JUST PLUG AND PLAY: Direct Replacement, no wire required, very faster on or off response time, and vibration resistant. Energy-saving, low temperature, low power consumption, long-lasting Life, great replacement t10 dashboard LED light bulbs.
  • IMPORTANT NOTICE: If the LED does not light up, simply rotate it 180 degrees (reverse the polarity). Please double-check check user manual before purchase.
Bestseller No. 2
Jewkot 10 PCS Miniature Car Instrument Panel Dash Light Bulb Socket, Vehicle Reading Light Adapter, Universal Automotive Sunroof Indicator Light Holder Replacement for Car SUV Truck (Black)
  • Waterproof Material: This car instrument light holder is made of waterproof material, which can withstand extreme temperatures and is durable. There is a metal sheet installed at the bottom, which can quickly conduct energy and does not affect the normal use of the bulb.
  • What You Will Receive: After purchase, you will receive 10 x car instrument light holders, which can quickly fix the instrument light and reduce the risk of loosening. This car instrument light holder is small in size and can precisely fit the bottom of the original instrument light.
  • Non-destructive Installation: The installation of this car instrument lamp holder is simple and can be directly fixed by buckles, which is simple and convenient. It can be used normally in humid environments and has stronger adaptability.
  • Universal Accessories: This car instrument lamp holder is suitable for use with many types of lighting bulbs, such as reading lights, license plate lights, and roof lights. It is a universal fastening accessory and is used in many types of vehicles.
  • After Sale: If you have any question on use, kindly contact us at any time directly, we will solve the problem for you within 24 hours on weekdays.
Bestseller No. 3
Flygun 10 PCS Car T5 Halogen Instrument Light, 12V 1.2W Single-filament Air Conditioning Indicator Light Brake Light, Plug and Play Non-destructive Installation, Universal Car Lighting Bulb (White)
  • Filament Structure: This light bulb adopts a precise filament structure, which has good color rendering and strong penetrating power. It has a longer service life than ordinary incandescent lamps, high color temperature and high luminous efficiency. Brings you bright light when activated, enhancing visibility of objects at night.
  • Stable Performance: The outer shell of this bulb is made of quartz glass, which is shock-resistant and durable, emits comfortable light, and plays a good role in protecting the filament. It also has excellent waterproof technology and can be used in any environment.
  • Application: This bulb can be used as instrument light, side light, air conditioning indicator light, center console light, interior light, map light, step light, trunk light, glove light box, and door interior light replacement. Fits most cars, trucks, motorcycles, boats, RVs, trailers and more.
  • Product Details: You will receive 10 x T5 12V 1.2W bulbs. Replacement lamps that fit the T5 base. The overall height of the bulb is 0.85"/21.8mm, and the bottom socket measures 0.42" x 0.23" x 0.24" (10.9 x 5.9 x 6.2mm).
  • Warm Reminder: The bulbs can be used only if they are of the same model, size, shape and wattage. If you don’t know the original model, you can read the car manual or compare the original car bulbs before purchasing to ensure that they are suitable.
SaleBestseller No. 4
Kutyun 20Pcs T5 LED Lights for Car Dashboard, T5 37 74 LED Bulb with Twist Lock Socket, Super Bright PC74 PC37 Light Replacement for Instrument Cluster Dashboard Panel Gauge Indicator
  • [High quality material]: The LED lights for car dashboard are made of high quality material, with excellent heat resistance, uniform lighting, More stable,DC12V, Wattage:1W, Output:0.0833A/bulb. These ultra-bright LED bulb dash lights help you drive safely in the dark and improve your safety at night.
  • [Super bright]: The T5 37 74 LED bulb are equipped with 3030-SMD chip, stable performance, provides ultra-bright lighting, energy saving operation and ensures excellent luminous effect at night, can clearly display the dashboard or other parts of the mark, convenient for you to view information, create a more comfortable and safer driving environment. Buy our dash lights replacement for an instrument that is no longer bright or not bright enough cluster dashboard panel gauge indicator, bring you a new driving experience.
  • [Wide application]: This car interior led lights are suitable for most models, such as cars, trucks, SUVs and motorcycles, can be used for dashboard lights, indicators, ignition lights, side lights, engine inspection, indicators, gear shifters, maps, trunk, doors, etc. The package includes 20pcs T5 37 74 LED bulbs and 20pcs twist lock sockets, enough for your daily replacement.
  • [Convenient installation]: The instrument cluster bulbs are an integrated design, installation, no modification, no complex wiring or welding, just insert the bulb into the lamp holder, plug and play, very simple and fast, effectively save your time and energy. If the LED light is not on, simply flip the base 180 degrees to reverse the polarity, just make sure the polarity is correct.
  • [Various styles] : The T5 LED bulbs have a total of eight colors for you to choose, you can choose according to your preferences, LED lights pure color, high brightness, easy to provide you with uniform bright color lighting effect, is an essential car interior accessories. Not only suitable for decorating your car, but also as a beautiful and practical present to your relatives and friends.
SaleBestseller No. 5
SYLVANIA 194 Long Life Miniature Bulb, (Contains 10 Bulbs)
  • See Sylvania’s Application Guide in the Technical Details below to confirm compatibility
  • Longer life than basic bulbs
  • Legal for on road use
  • OE (Original Equipment) Manufacturer
  • Light bulbs dim over time and require replacement
Bestseller No. 6
WLJH 74 Led Bulb Dash Lights Super Bright T5 2721 37 70 286 Wedge PC74 Twist Socket Automotive Instrument Panel Gauge Light Kits Cluster Shift Indicator Bulbs White Pack of 20
  • High Brightness and Dimmable: 3 powerful 3030 smd,1 led facing up and 2 leds to the sides to spread the light well,100lm,12v,super bright,much better than the 5050 2835 1210 3014 3528 chipset smd.
  • Fitment : T5 17 18 24 27 37 58 70 73 74 79 85 86 206 207 286 306 307 308 406 407 2721 led bulbs
  • Various Applications: automotive motorcycle dash gauge instrument cluster bulbs,blacklight,clock lights,ash tray lights,radio dial lights,ignition lights,dash check engine check transmissio fasten seat belt hi-beam parking brake turn signal indicator lights
  • Easy to Install,led 74 lights are polarity sensitive,please don't pull the led out of the socket once you place it in, just rotate the socket in the slot you place it in the dashboard.
  • Satisfaction Guarantee: 2 year guarantee,no hassle on replace,exchange or refund
Bestseller No. 7
cciyu 20 pcs T5 17 86 206 White Halogen Light Bulb Instrument Cluster Gauge Dash Lamp 12V
  • 12V t5 37 74 glass halogen lamps.Good Performance:50000 working hours
  • Cross Reference:T5 17,18,27,37 ,57,58,70,73, 74, 79,85, 86,206,207,286,306,2721.
  • Application: Replace the light with T5 base, such as instrument Panel indicators, Speedometer, Tachometer,Gauge Cluster, Check Engine indicator, Highbeam indicator, Shifter Lights,etc(please Note your original bulb size for your instrument light)
  • Universal to all of the cars as long if only the size fits.Common use for Car, Truck, Motorcycle, Scooter, Trailer, RV, Boat, Marine, ect.
  • Please Note: If the LED does not light up, simply Rotating it 180 degrees (reverse the polarity)
Bestseller No. 8
GLSOWEE T5 LED Bulbs, 74 73 37 2721 LED Bulb 12 Volt Replacement, Bright Canbus Error Free, Compatible with Auto Car Gauge Cluster Dashboard Light Lamp Instrument Panel Indicator (White)
  • 【Package Include】:You receive 12 T5 LED bulbs, a sufficient quantity to meet your daily dashboard light replacement needs. T5 bulbs are suitable for DC 12 volts.
  • 【Advantage】:These T5 bulbs use 3030-SMD chips, which have pure and vivid colors and suitable high brightness, making the view in the car clearer and refreshing. With a service life of up to 3333 hours and stable performance, it is the best replacement for LED bulbs on instrument panels.
  • 【Fitment】:Standard T5 74 base, compatible with T5 74 37 882 17 18 27 58 70 73 79 85 86 206 207 286 306 307 308 406 407 2721, etc.
  • 【Easy to Install】:Plug and play, direct replacement, integrated design, no wires required. If the LEDs don't light up, just flip them 180° and they will work fine.
  • 【Widely Applications】:Can be used for interior lights, dashboard lights, dashboard lights, instrument cluster indicators, map lights, dome lights, license plate lights, trunk/cargo lights, vanity mirror lights, door welcome lights, glove box lights, side lights, air conditioners Indicator lights, center console lights, front/rear side marker lights, RV camping lights, etc.
Bestseller No. 9
40 Pieces T5 T10 LED Bulbs Dash Lights with Twist Socket Instrument Dashboard LED Bulbs for Interior Car Lights Dashboard Instrument Panel Gauge Cluster Indicator Map Dome
  • What You Will Receive: you will receive 20 pieces of T5 LED bulbs, equipped with 20 sockets, and 20 pieces of T10 LED bulbs, equipped with 20 sockets, totally 80 pieces, enough to choose and replace, easy to meet your daily needs
  • Wide Application: the dash lights can be replaced with most T5 and T10 lights, compatible with 17 18 37 70 73 74 79 85 86 2721 PC74 PC37 PC118 882 sizes and T10 T15 194 168 158 W5W and more; Please check the socket size carefully before ordering
  • Stable Performance: the dash lights use high brightness LED chip and reliable circuit board, not easy to delay or flicker, having good cooling effect, low temperature, low power consumption, can be stable light, suitable for you to use for a long time
  • Easy to Install: the dash light is plug and play, just place it in the slot in the dashboard, rotate the socket, if the LED does not light, rotate it 180 degrees, reverse the polarity and reinstall it, saving you time and effort
  • Practical Functions: the dash lights are practical, suitable for automobile instrument panel indicator, speedometer, odometer and tachometer, also appropriate for map lights, overhead lights, license lights, trunk lights and more
Bestseller No. 10
DODOFUN 12V White T10 W5W 158 168 194 2825 Instrument Cluster Light LED Bulb Replacement For Dashboard Dash Panel Gauge Indicator Lamp with Socket Cross PC168 PC175 PC194 PC195 PC160 PC161 PC195NA
  • High brightness: each bulb designed with 6-pc 1W 3030-SMD chips, about 320LM at 12V, more stable, energy-saving, super bright, 50000Hrs life, great replacement instrument cluster light bulbs,10-pc bulbs and 10-pc twist sockets in package
  • Direct replacement for all T10 Wedge Type: T10 T15 194 168 158 W5W W5WB W5WLL 161B 168 168A 168NA 175 192 193 194 194B 194G 194NA 194R 2821 2825 PC168 PC175 PC194 PC195 PC160 PC161 PC195NA etc. size, more size please check product description
  • Application reference: automotive and motorcycle dashboard instrument cluster panel ,gauge, tachometer, indicator light etc. and map, dome, trunk, door, vanity mirror, glove box etc. interior light and parking light, license plate light etc.
  • Easy installation: no wire, soldering, no modify, just plug and play. be be aware! this is bigger PC194 PC195 PC168 twist socket,not smaller PC74 twist socket, if the LED does not light up, adjust base to make sure the connection is in good condition
  • warm tip: some car models comes with colored lampshade which will make the lighting color tiny different, it is physical phenomenon, it is very normal

Last update on 2025-04-15 / Affiliate links / Images from Amazon Product Advertising API


 

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