51-1237 – P2K Bunk System Inner Gear May Fail – 2021 Coachmen Sportscoach & Forest River Georgetown Motorhomes

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October 2, 2020 NHTSA CAMPAIGN NUMBER: 20V605000

P2K Bunk System Inner Gear May Fail

If the motor fails, the bunk may fall while the vehicle is in motion, increasing the risk of injury or a crash.

 

NHTSA Campaign Number: 20V605

Manufacturer Forest RivereBay, Inc.

Components EQUIPMENT

Potential Number of Units Affected 67

 

Summary

Forest RivereBay, Inc. (Forest RivereBay) is recalling certain 2021 Coachmen Sportscoach and Forest RivereBay Georgetown motorhomes. The P2K Bunk Bed System motor may fail, causing the bunk to fall from the stowed position.

 

Remedy

Forest RivereBay will notify owners, and dealers will replace the bunk motor, free of charge. The recall began November 6, 2020. Owners may contact Forest RivereBay customer service at Sportscoach 1-574-825-8212 or Georgetown 1-574-206-7600. Forest RivereBay’s number for this recall is 51-1237.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


WHAT IS THE DEFECT/NONCOMPLIANCE? 

The motor in the P2K Bunk System has a potential to fail due to an internal gear failure.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

If the inner-gear fails, this failure may allow the bunk to fall freely from a stowed position while in travel mode. This condition may interfere with the operator, potentially resulting in personal injury, which may lead to a crash.

 

WHAT IS FOREST RIVEReBay AND OUR DEALERSHIPS GOING TO DO?

Forest RivereBay is notifying dealerships of the recall. You may have the recall corrected at any Forest RivereBay dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest RivereBay completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the motor to be inspected for replacement and replaced as necessary. The vehicle Owner is responsible for arranging to have the work completed.  Please state you have been notified by Forest RivereBay of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.

You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is approximately 2.0 hours dependent on the brand of recreational vehicle you own.  However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 


RECALL 20V605 REMEDY INSTRUCTIONS – GEORGETOWN ONLY
Make(s): GEORGETOWN
Model(s): MANY
Model Year(s): 2021
Repair Code: RC-098-01-00-003807
Allotted Time: GT5 1.0 hrs /GT7 2.0 hrs.
Inspection Code: N/A
Allotted Time: N/A
Concern:
The motor in the P2K Bunk System has a potential to fail due to an internal gear failure.
Photo(s) Required: NO
Prior Authorization Required: YES
Part(s) Kit Number:
Part(s) Return: YES

 

Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power.  Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

 

ON THE GT5 SERIES, PRIOR TO CONDUCTING THE LCI REMEDY;

 

RAISE THE BUNK ALL THE WAY UP;

 

REMOVE THE BOTTOM PANEL FROM THE BUNK BY REMOVING THE BUTTON CAPS AND REMOVING THE SCREWS. SET THE BOTTOM PANEL, BUTTON CAPS AND SCREWS ASIDE;

 

REMOVE THE PLASTIC COVER ON THE BOTTOM OF THE BUNK TO EXPOSE THE MOTOR;

 

NOW MOVE ON TO THE LCI REMEDY INSTRUCTIONS;

 

TSB Number: 20E-074
Product: EuroLoft™ Bed Lift Motor
Date: 10/21/2020

 

ONCE COMPLETED, REINSTALL THE BUNK BOTTOM PLASTIC FIRST, THEN THE BOTTOM PANEL USING THE MATERIALS SET ASIDE.

 

ON THE GT7 SERIES, PRIOR TO CONDUCTING THE LCI REMEDY;

 

LOWER THE BUNK ALL THE WAY DOWN UNTIL IT CONTACTS THE BOTTOM STOPS;

 

CLIMB ONTO THE BUNK AND FIND THE RECTANGULAR PANEL INSTALLED ON A CABINET FACE ON THE DOOR SIDE WALL, ABOVE THE BUNK;

 

REMOVE THE PANEL FROM THE CABINET, SET THE PANEL AND SCREWS ASIDE TO EXPOSE THE BUNK MOTOR;

 

NOW MOVE ON TO THE LCI REMEDY INSTRUCTIONS;

 

TSB Number: 20E-074
Product: EuroLoft™ Bed Lift Motor
Date: 10/21/2020

 

ONCE COMPLETED, REINSTALL THE PANEL AND SCREWS USING THE MATERIALS SET ASIDE.

 



2 Affected Products

Vehicles

MAKEMODELYEAR
COACHMENSPORTSCOACH2021
FOREST RIVEReBayGEORGETOWN2021

 


10 Associated Documents

Recall Quarterly Report #1, 2020-4

RCLQRT-20V605-1585.PDF 211.134KB

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Recall Quarterly Report #3, 2021-2

RCLQRT-20V605-3511.PDF 211.318KB

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Remedy Instructions and TSB

RCRIT-20V605-6800.pdf 2647.181KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V605-1890.pdf 210.389KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V605-4374.PDF 211.234KB

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Manufacturer Notices(to Dealers,etc)

RCMN-20V605-0072.pdf 226.528KB

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Remedy Instructions and TSB

RCRIT-20V605-1291.pdf 213.463KB

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Recall Acknowledgement

RCAK-20V605-6815.pdf 244.822KB

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Defect Notice 573 Report

RCLRPT-20V605-8392.PDF 215.323KB

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Recall Quarterly Report #4, 2021-3

RCLQRT-20V605-2793.PDF 211.422KB

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