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November 12, 2020 NHTSA CAMPAIGN NUMBER: 20V697000
Wheel Chair Belt Anchors May Fail/FMVSS 222
If the shoulder belt and ground anchors detach during a crash, their would be an increased risk of injury to the occupant.
NHTSA Campaign Number: 20V697
Manufacturer Lion Electric Company
Components SEAT BELTS
Potential Number of Units Affected 8
Summary
Lion Electric Company (Lion Electric) is recalling certain 2016-2019 Lion C and Lion 360 school buses equipped with wheelchair lifts. The shoulder belt and ground anchors intended to hold a wheelchair in place may detach in the event of a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, “School Bus Passenger Seating and Crash Protection.”
Remedy
Lion Electric has notified owners, and dealers will add a rivet to reinforce the floor and change the screws on the seat belt, free of charge. The recall began November 23, 2020. Owners may contact Lion Electric customer service at 1-855-546-6706.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
November 16 2020
Customer Address
The Lion Electric Co.
921 Chemin de la Riviรจre du Nord
Saint-Jรฉrรดme (Quรฉbec) J7Y 5G2
T (450) 432-5466 F (450) 592-7566
IMPORTANT SAFETY RECALL 20V697
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Title 49, United States Code Chapter 301, administered by the National Highway Traffic Safety Administration. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
Description of the vehicle(s) affected by the defect
Make: Lion
Model: Lion C and Lion 360
Year: 2016-2019
Vehicle Identification Number (VIN): xxxxxxxxxxxxx
Recall number issued by NHTSA: 20V697
Description of the defect
The non-compliance that is the subject of this notice is in respect to shoulder belt anchors and ground anchors that allow the wheelchair to be held in place. In the event of an impact, the anchors and ground anchorages could detach, thereby compromising human safety. As a result of our certification tests on the shoulder belt anchorages and ground anchors, the anchorages do not resist the minimum force required, not meeting the FMVSS 222 standard section 5.4. The belt anchorage and ground attachment points could become detached, compromising passenger safety, increasing the chance of personal injury.
Corrective Measures
Lion Electric will contact you to determine the date of the intervention to make the necessary modifications to remedy the non-compliance. The company will assume the cost of this corrective action. We will reinforce the floor with the addition of rivet and change the screws on the seat belt. This operation takes about two hours.
Contact
For any question, do not hesitate to contact the service department at (450) 4325466 Ext. 229.
If you no longer own this trailer, please contact Lion to provide the new owner information. Lion will then contact the new owner.
If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within 10 days to comply with federal regulations.
If after having attempted to take advantage of this recall you believe you have not been able to have your vehicle remedied without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, D.C. 20590 or call the toll-free vehicle safety hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov
Our priority is to provide you with a product of the highest quality and security levels at all time. We apologize for the inconvenience and thank you for your trust and valuable cooperation.
Quality director
SEOCONTENT-START
RETRO0057
1 of 5
Contremaรฎtre Leader
Date:
2020-11-25
Version:
00
Subject:
RETROFIT: RETRO โ 0057
Year / Make / Models affected:
2016 -02019 Lion LionC/Lion360
NHTSA Recall#:
20V-697
Problem:
The seatbelt support for the wheelchair user are installed on the bow with metal screws. This is not acceptable because this type of screw is not certified. This procedure will show how to install the seat belt support on the bow with rivets.
Remedy:
The metal screw will be replaced with rivets.
Materials List :
# Lion
Description
Quantity
14810724
1/4โ Rivet
5 per seatbelt
Tools list:
Description
Riveter
Cutting disk
ยซ F ยป sized drill bit
Drill
RETRO0057
2 of 5
Contremaรฎtre Leader
Now, the support is at 62.75 in of the floor.
Drop down to 50 in
Bow cap cutting zone
RETRO0057
3 of 5
Contremaรฎtre Leader
We need to drop down the top of the support to 50 in of the floor.
1. Unscrew the seatbelt support from the wall.
2. We need to have the support directly in contact with the bow.
3. Use the template flat bar to cut the bow cap at the right place. (See the dimensions of the flat bar below)
4. Drop the template on the floor and center it with the bow cap. Make a rectangular cut as it is on the template.
5. Put the seatbelt support at the place we need to fix it and mark the 5 spots we need to drill.
6. Drill on the bow with a โFโ sized drill bit.
7. Fix the support with FIVE ยผโ rivets (PN: 14810724)
Drop down the top of the support to 50 in of the floor
RETRO0057
4 of 5
Contremaรฎtre Leader
8. Do the same with each wheelchair seatbelt.
Templateโs dimension.
RETRO0057
5 of 5
Contremaรฎtre Leader
RETRO0057
Revision table :
REV
EPN #
DESCRIPTION
DATE
00
0617
Initial release
11-07-2019
Signatures table :
Title
Name
Signature
Date
Project responsable
Engineering
Service
Martin Drolet
Quality
Martin Lamarche
****************************************************************
RETRO0057
1 de 5
Contremaรฎtre Chef dโรquipe
Installation ancrage de ceinture sur bow
Les ancrages de ceinture de sรฉcuritรฉ pour les occupants de chaise roulant sont fixรฉs sur les bow ร lโaide de metal screw, ce qui nโest pas acceptable puisque ce type de vis nโest pas certifiรฉ. Cette procรฉdure dรฉmontre comment installer le support de ceinture sur les bows ร lโaide de rivets.
Crรฉer une liste de matรฉriel : # Lion Description Quantitรฉ
14810724
Rivet 1/4″
5 par ceinture
Crรฉer une liste des outils : Identifiant Description
A
Riveteuse
B
Disque ร dรฉcouper
C
Forรชt ยซ F ยป
D
Perceuse
RETRO0057
2 de 5
Contremaรฎtre Chef dโรquipe
Prรฉsentement, lโancrage est ร 62,75 po du plancher.
RETRO0057
3 de 5
Contremaรฎtre Chef dโรquipe
Il faut descendre le top du support ร 50 po du plancher.
1. Dรฉviser le support du mur.
2. Faire une dรฉcoupe dans le bow cap intรฉrieur pour que le support soit directement fixรฉ sur le bow.
3. Utilisez le gabarit pour faire une dรฉcoupe (3.5po X 0.75po) dans le centre du bow cap. (Voir les dimensions du flat bar plus bas)
4. Dรฉposer la flat bar sur le plancher et enlignez la avec le centre du bow cap. Faites la dรฉcoupe rectangulaire ร lโaide dโun disque de dรฉcoupe comme le gabarit lโindique.
5. Dรฉposer le support de ceinture ร lโemplacement de fixation et marquer les 5 endroits oรน il faut percer.
6. Percer avec un forรชt F les bows.
7. Fixer le support avec 5 rivets ยผ (PN : 14810724)
Descendre le top du support ร 50 po du sol
RETRO0057
4 de 5
Contremaรฎtre Chef dโรquipe
8. Faire la mรชme mรฉthode pour chaque support de ceinture de wheelchair.
Dimension de la flat bar qui sert de gabarit.
RETRO0057
5 de 5
Contremaรฎtre Chef dโรquipe
Table des rรฉvisions :
REV
EPN #
DESCRIPTION
DATE
00
0617
Version initiale
11-07-2019
Table de signatures :
Poste
Nom
Signature
Date
Chargรฉ de projet
Maxime Dupras
Approbation Ingรฉnierie
Maxime Dupras
Approbation Service
Martin Drolet
Approbation Qualitรฉ
Martin Lamarche
RETRO0057
6 de 5
Contremaรฎtre Chef dโรquipe
Seatbelt support install on bow
The seatbelt support for the wheelchair user are installed on the bow with metal screws. This is not acceptable because this type of screw is not certified. This procedure will show how to install the seat belt support on the bow with rivets.
Materials List : # Lion Description Quantity
14810724
1/4โ Rivet
5 per seatbelt
Tools list: Description
Riveter
Cutting disk
ยซ F ยป sized drill bit
Drill
RETRO0057
7 de 5
Contremaรฎtre Chef dโรquipe
Now, the support is at 62.75 in of the floor.
Drop down to 50 in
Bow cap cutting zone
RETRO0057
8 de 5
Contremaรฎtre Chef dโรquipe
We need to drop down the top of the support to 50 in of the floor.
1. Unscrew the seatbelt support from the wall.
2. We need to have the support directly in contact with the bow.
3. Use the template flat bar to cut the bow cap at the right place. (See the dimensions of the flat bar below)
4. Drop the template on the floor and center it with the bow cap. Make a rectangular cut as it is on the template.
5. Put the seatbelt support at the place we need to fix it and mark the 5 spots we need to drill.
6. Drill on the bow with a โFโ sized drill bit.
7. Fix the support with FIVE ยผโ rivets (PN: 14810724)
8. Do the same with each wheelchair seatbelt.
Drop down the top of the support to 50 in of the floor
RETRO0057
9 de 5
Contremaรฎtre Chef dโรquipe
Templateโs dimension.
RETRO0057
10 de 5
Contremaรฎtre Chef dโรquipe
RETRO0057
Revision table :
REV
EPN #
DESCRIPTION
DATE
00
0617
Initial release
11-07-2019
Signatures table :
Title
Name
Signature
Date
Project responsable
Engineering
Service
Martin Drolet
Quality
Martin Lamarche
***************************************************************
RETRO0095-N/A-EPN0713-00 Rev : 01 RETROFIT Page 1 of 5
RETROFIT
WHEELCHAIR LIFT FLOOR REINFORCEMENT
RETROFIT: RETRO โ 0095
Instruction: N/A
EPN:0713-00
Date:
2020-11-25
Version:
01
Subject:
RETROFIT: RETRO โ 0095
Year / Make / Models affected:
2016 -02019 Lion LionC/Lion360
NHTSA Recall#:
20V-697
Problem:
The wheelchair anchors had torn the floor beam when we passed the CMVSS 222.
Remedy:
Structural rivets need to be added to stiffener the beam and pass the CMVSS 222.
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 2 of 5
VALIDATION REVISION: 01
Engineering Manager
Service Manager
Quality Manager
Maxime Dupras
Mykaรซl Lemelin
Guy Lecompte
Table of Contents
LISTE OF EQUIPMENT: ……………………………………………………………………………………………………………………………….. 3
LISTE OF TOOLS : ………………………………………………………………………………………………………………………………………. 3
1. FLOOR REINFORCEMENT………………………………………………………………………………………………………………………… 4
RELEVANT MANAGER ………………………………………………………………………………………………………………………………… 5
REVISION HISTORY ……………………………………………………………………………………………………………………………………. 5
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 3 of 5
LISTE OF EQUIPMENT:
Option 1 (Rivet):
Lion PN
Description
Quantity
14810730
Rivet Huck Magna Bulb, Steel Zinc, ID 1/4″, Grip R 0,229-0,308โ Code Dark Green
112
Option 2 (Bolt and Nut):
Lion PN
Description
Quantity
14802478
Hex flanged bolt, 3/8-16 X 1 in, zinc clear, G5
112
14800516
Hex flanged lock nut, 3/8-16, zinc clear, G5, Nylon insert
112
LISTE OF TOOLS :
Option 1 (Rivet):
Item
Description
Image
A
Drill 90โฐ
B
Drill bit F
C
90โฐ riveter 1/4
Option 2 (Bolt and Nut):
Item
Description
Image
A
Drill 90โฐ
B
Drill bit 25/64โโ
C
Socket ยฝโโ
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 4 of 5
1. FLOOR REINFORCEMENT
If necessary, remove the heating system :
1. Remove exhaust from under the unit
2. Remove coolant hose (2)
3. Remove diesel lines (2)
4. Remove electrical connector (5)
5. Remove the system form his brackets
Option 1 (Rivet):
A
Drill 16 holes with drill bit F at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel.
B
Install 16 1/4 rivets (14810730) on each C channel (7) behind the wheelhouses.
Option 2 (Bolt and Nut):
A
Drill 16 holes with drill bit 25/64โโ at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel.
B
Install 16 bolts 3/8-16 (14802478) and nuts 3/8-16 (14800516) on each C channel (10) identified below. Apply a torque of 31 ft-lbs in dry condition.
OPTION 1
14810730 (16x) on each C channel
OPTION 2
14802478 (16x) and 14800516 (16x) on each C channel
A/B
A
Black holes are for the skirts
Black holes are for the skirts
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 5 of 5
Relevant Manager
Name
Email
Title
Comments
Noel Filho
noel.filho@thelionelectric.com
Tech. Genie Mรฉcanique
Maxime Dupras
maxime.dupras@thelionelectric.com
Lead engineer – MFG
Revision History
Rev 00 โ 22-06-20 Rรฉvision Initiale
Rev 01 โ 14-08-20 Add six (6) holes and rivets/bolts to the floorโs C channels
*****************************************************************************************
RETRO0095-N/A-EPN0713-00 Rev : 01 RETROFIT Page 1 of 10
RETROFIT
RENFORCEMENT PLANCHER WHEELCHAIR LIFT 1, 2 OU 3 CHAISES ROULANTES
RETROFIT: RETRO โ 0095
Instruction: N/A
EPN:0713-00
VALIDATION REVISION: 01 Responsable Ingรฉnierie Responsable Service Responsable Qualitรฉ
Maxime Dupras
Mykaรซl Lemelin
Guy Lecompte
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 2 of 10
Table des matiรจres
LISTE DE MATรRIEL: …………………………………………………………………………………………………………………………………… 3
LISTE DES OUTILS : …………………………………………………………………………………………………………………………………….. 3
1. RENFORCEMENT DU PLANCHER ………………………………………………………………………………………………………………. 4
RESPONSABLE CONCERNร ………………………………………………………………………………………………………………………….. 5
HISTORIQUE DES RรVISIONS ……………………………………………………………………………………………………………………….. 5
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 3 of 10
LISTE DE MATรRIEL:
Option 1 (Rivet): Lion PN Description Quantitรฉ
14810730
Rivet Huck Magna Bulb, Steel Zinc, ID 1/4″, Grip R 0,229-0,308โ Code Dark Green
112
Option 2 (รcrou et noix): Lion PN Description Quantitรฉ
14802478
Hex flanged bolt, 3/8-16 X 1 in, zinc clear, G5
112
14800516
Hex flanged lock nut, 3/8-16, zinc clear, G5, Nylon insert
112
LISTE DES OUTILS :
Option 1 (Rivet): Identifiant Description Image
A
Perceuse 90โฐ
B
Foret F
C
Riveteuse 1/4
Option 2 (รcrou et noix): Identifiant Description Image
A
Perceuse 90โฐ
B
Foret 25/64
C
Douille 1/2
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 4 of 10
1. RENFORCEMENT DU PLANCHER Si nรฉcessaire, retirer le systรจme de chauffage : 1. Retirer lโexhaust de sous lโunitรฉ 2. Retirer les tuyaux (2) (coolant) 3. Retirer les lignes (2) de diesel 4. Retirer les connecteurs รฉlectriques (5) 5. Retirer le systรจme de sur son support
Option 1 : A Percer 16 trous avec un foret F aux emplacements identifiรฉs par des points et flรจches rouges ci-dessous, ร 1 11/32 po du bas du C channel. Les points bleus reprรฉsentent les rivets dรฉjร existants.
B
Installer 16 rivets 1/4 (14810730) sur chaque C channel (7) qui se trouvent derriรจre les wheelhouse. Option 2 :
A
Percer 16 trous avec un foret 25/64โโ aux emplacements identifiรฉs par des points et flรจches rouges ci-dessous, ร 1 11/32 po du bas du C channel. Les points bleus reprรฉsentent les rivets dรฉjร existants. B Installer 16 boulons 3/8-16 (14802478) et รฉcrous 3/8-16 (14800516) et appliquez un torque de 31 lbs-pi ร sec sur chaque C channel (7) qui se trouvent derriรจre les wheelhouse.
OPTION 1
14810730 (16x) sur chaque C channel
A
A/B
OPTION 2
14802478 (16x) et 14800516 (16x) sur chaque C channel
Trous noirs pour les skirts
Trous noirs pour les skirts
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 5 of 10
Responsable concernรฉ Nom Courriel Titre Commentaires
Noel Filho
noel.filho@thelionelectric.com
Tech. Genie Mรฉcanique
Maxime Dupras
maxime.dupras@thelionelectric.com
Lead engineer – MFG
Historique des rรฉvisions
Rev 00 โ 22-06-20 Rรฉvision Initiale
Rev 01 โ 14-08-20 Ajout de six (6) trous et rivet/boulon aux C channels du plancher.
RETRO0095-N/A-EPN0713-00 Rev : 01 RETROFIT Page 6 of 10
RETROFIT
WHEELCHAIR LIFT FLOOR REINFORCEMENT
1, 2 OR 3 WHEELCHAIRS
RETROFIT: RETRO โ 0095
Instruction: N/A
EPN:0713-00
VALIDATION REVISION: 01 Engineering Manager Service Manager Quality Manager
Maxime Dupras
Mykaรซl Lemelin
Guy Lecompte
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 7 of 10
Table of Contents
LISTE OF EQUIPMENT:………………………………………………………………………………………………………………………………… 8
LISTE OF TOOLS : ……………………………………………………………………………………………………………………………………….. 8
1. FLOOR REINFORCEMENT ………………………………………………………………………………………………………………………… 9
RELEVANT MANAGER ………………………………………………………………………………………………………………………………. 10
REVISION HISTORY …………………………………………………………………………………………………………………………………… 10
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 8 of 10
LISTE OF EQUIPMENT:
Option 1 (Rivet): Lion PN Description Quantity
14810730
Rivet Huck Magna Bulb, Steel Zinc, ID 1/4″, Grip R 0,229-0,308โ Code Dark Green
112
Option 2 (Bolt and Nut): Lion PN Description Quantity
14802478
Hex flanged bolt, 3/8-16 X 1 in, zinc clear, G5
112
14800516
Hex flanged lock nut, 3/8-16, zinc clear, G5, Nylon insert
112
LISTE OF TOOLS :
Option 1 (Rivet): Item Description Image
A
Drill 90โฐ
B
Drill bit F
C
90โฐ riveter 1/4
Option 2 (Bolt and Nut): Item Description Image
A
Drill 90โฐ
B
Drill bit 25/64โโ
C
Socket ยฝโโ
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 9 of 10
1. FLOOR REINFORCEMENT If necessary, remove the heating system: 1. Remove exhaust from under the unit 2. Remove coolant hose (2) 3. Remove diesel lines (2) 4. Remove electrical connector (5) 5. Remove the system form his brackets
Option 1 (Rivet): A Drill 16 holes with drill bit F at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel.
B
Install 16 1/4 rivets (14810730) on each C channel (7) behind the wheelhouses. Option 2 (Bolt and Nut):
A
Drill 16 holes with drill bit 25/64โโ at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel. B Install 16 bolts 3/8-16 (14802478) and nuts 3/8-16 (14800516) on each C channel (10) identified below. Apply a torque of 31 ft-lbs in dry condition.
OPTION 1
14810730 (16x) on each C channel
OPTION 2
14802478 (16x) and 14800516 (16x) on each C channel
A/B
A
Black holes are for the skirts
Black holes are for the skirts
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 10 of 10
Relevant Manager Name Email Title Comments
Noel Filho
noel.filho@thelionelectric.com
Tech. Genie Mรฉcanique
Maxime Dupras
maxime.dupras@thelionelectric.com
Lead engineer – MFG
Revision History
Rev 00 โ 22-06-20 Rรฉvision Initiale
Rev 01 โ 14-08-20 Add six (6) holes and rivets/bolts to the floorโs C channels
**********************************************************************************************************************
RETRO0095-N/A-EPN0713-00 Rev : 01 RETROFIT Page 1 of 5
RETROFIT
WHEELCHAIR LIFT FLOOR REINFORCEMENT
RETROFIT: RETRO โ 0095
Instruction: N/A
EPN:0713-00
Date:
2020-11-25
Version:
01
Subject:
RETROFIT: RETRO โ 0095
Year / Make / Models affected:
2016 -02019 Lion LionC/Lion360
NHTSA Recall#:
20V-697
Problem:
The wheelchair anchors had torn the floor beam when we passed the CMVSS 222.
Remedy:
Structural rivets need to be added to stiffener the beam and pass the CMVSS 222.
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 2 of 5
VALIDATION REVISION: 01
Engineering Manager
Service Manager
Quality Manager
Maxime Dupras
Mykaรซl Lemelin
Guy Lecompte
Table of Contents
LISTE OF EQUIPMENT: ……………………………………………………………………………………………………………………………….. 3
LISTE OF TOOLS : ………………………………………………………………………………………………………………………………………. 3
1. FLOOR REINFORCEMENT………………………………………………………………………………………………………………………… 4
RELEVANT MANAGER ………………………………………………………………………………………………………………………………… 5
REVISION HISTORY ……………………………………………………………………………………………………………………………………. 5
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 3 of 5
LISTE OF EQUIPMENT:
Option 1 (Rivet):
Lion PN
Description
Quantity
14810730
Rivet Huck Magna Bulb, Steel Zinc, ID 1/4″, Grip R 0,229-0,308โ Code Dark Green
112
Option 2 (Bolt and Nut):
Lion PN
Description
Quantity
14802478
Hex flanged bolt, 3/8-16 X 1 in, zinc clear, G5
112
14800516
Hex flanged lock nut, 3/8-16, zinc clear, G5, Nylon insert
112
LISTE OF TOOLS :
Option 1 (Rivet):
Item
Description
Image
A
Drill 90โฐ
B
Drill bit F
C
90โฐ riveter 1/4
Option 2 (Bolt and Nut):
Item
Description
Image
A
Drill 90โฐ
B
Drill bit 25/64โโ
C
Socket ยฝโโ
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 4 of 5
1. FLOOR REINFORCEMENT
If necessary, remove the heating system :
1. Remove exhaust from under the unit
2. Remove coolant hose (2)
3. Remove diesel lines (2)
4. Remove electrical connector (5)
5. Remove the system form his brackets
Option 1 (Rivet):
A
Drill 16 holes with drill bit F at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel.
B
Install 16 1/4 rivets (14810730) on each C channel (7) behind the wheelhouses.
Option 2 (Bolt and Nut):
A
Drill 16 holes with drill bit 25/64โโ at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel.
B
Install 16 bolts 3/8-16 (14802478) and nuts 3/8-16 (14800516) on each C channel (10) identified below. Apply a torque of 31 ft-lbs in dry condition.
OPTION 1
14810730 (16x) on each C channel
OPTION 2
14802478 (16x) and 14800516 (16x) on each C channel
A/B
A
Black holes are for the skirts
Black holes are for the skirts
RETRO0095-N/A-EPN0713-00 Rev : 01 WHEELCHAIR LIFT FLOOR REINFORCEMENT Page 5 of 5
Relevant Manager
Name
Email
Title
Comments
Noel Filho
noel.filho@thelionelectric.com
Tech. Genie Mรฉcanique
Maxime Dupras
maxime.dupras@thelionelectric.com
Lead engineer – MFG
Revision History
Rev 00 โ 22-06-20 Rรฉvision Initiale
Rev 01 โ 14-08-20 Add six (6) holes and rivets/bolts to the floorโs C channels
**********************************************************************************************************************
RETRO0095-N/A-EPN0713-00 Rev : 01 RETROFIT Page 1 of 10
RETROFIT
RENFORCEMENT PLANCHER WHEELCHAIR LIFT 1, 2 OU 3 CHAISES ROULANTES
RETROFIT: RETRO โ 0095
Instruction: N/A
EPN:0713-00
VALIDATION REVISION: 01 Responsable Ingรฉnierie Responsable Service Responsable Qualitรฉ
Maxime Dupras
Mykaรซl Lemelin
Guy Lecompte
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 2 of 10
Table des matiรจres
LISTE DE MATรRIEL: …………………………………………………………………………………………………………………………………… 3
LISTE DES OUTILS : …………………………………………………………………………………………………………………………………….. 3
1. RENFORCEMENT DU PLANCHER ………………………………………………………………………………………………………………. 4
RESPONSABLE CONCERNร ………………………………………………………………………………………………………………………….. 5
HISTORIQUE DES RรVISIONS ……………………………………………………………………………………………………………………….. 5
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 3 of 10
LISTE DE MATรRIEL:
Option 1 (Rivet): Lion PN Description Quantitรฉ
14810730
Rivet Huck Magna Bulb, Steel Zinc, ID 1/4″, Grip R 0,229-0,308โ Code Dark Green
112
Option 2 (รcrou et noix): Lion PN Description Quantitรฉ
14802478
Hex flanged bolt, 3/8-16 X 1 in, zinc clear, G5
112
14800516
Hex flanged lock nut, 3/8-16, zinc clear, G5, Nylon insert
112
LISTE DES OUTILS :
Option 1 (Rivet): Identifiant Description Image
A
Perceuse 90โฐ
B
Foret F
C
Riveteuse 1/4
Option 2 (รcrou et noix): Identifiant Description Image
A
Perceuse 90โฐ
B
Foret 25/64
C
Douille 1/2
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 4 of 10
1. RENFORCEMENT DU PLANCHER Si nรฉcessaire, retirer le systรจme de chauffage : 1. Retirer lโexhaust de sous lโunitรฉ 2. Retirer les tuyaux (2) (coolant) 3. Retirer les lignes (2) de diesel 4. Retirer les connecteurs รฉlectriques (5) 5. Retirer le systรจme de sur son support
Option 1 : A Percer 16 trous avec un foret F aux emplacements identifiรฉs par des points et flรจches rouges ci-dessous, ร 1 11/32 po du bas du C channel. Les points bleus reprรฉsentent les rivets dรฉjร existants.
B
Installer 16 rivets 1/4 (14810730) sur chaque C channel (7) qui se trouvent derriรจre les wheelhouse. Option 2 :
A
Percer 16 trous avec un foret 25/64โโ aux emplacements identifiรฉs par des points et flรจches rouges ci-dessous, ร 1 11/32 po du bas du C channel. Les points bleus reprรฉsentent les rivets dรฉjร existants. B Installer 16 boulons 3/8-16 (14802478) et รฉcrous 3/8-16 (14800516) et appliquez un torque de 31 lbs-pi ร sec sur chaque C channel (7) qui se trouvent derriรจre les wheelhouse.
OPTION 1
14810730 (16x) sur chaque C channel
A
A/B
OPTION 2
14802478 (16x) et 14800516 (16x) sur chaque C channel
Trous noirs pour les skirts
Trous noirs pour les skirts
RETRO0095-N/A-EPN0713-00 Rev : 01 RENFORCEMENT PLANCHER WHEELCHAIR LIFT
1, 2 OU 3 CHAISES ROULANTES Page 5 of 10
Responsable concernรฉ Nom Courriel Titre Commentaires
Noel Filho
noel.filho@thelionelectric.com
Tech. Genie Mรฉcanique
Maxime Dupras
maxime.dupras@thelionelectric.com
Lead engineer – MFG
Historique des rรฉvisions
Rev 00 โ 22-06-20 Rรฉvision Initiale
Rev 01 โ 14-08-20 Ajout de six (6) trous et rivet/boulon aux C channels du plancher.
RETRO0095-N/A-EPN0713-00 Rev : 01 RETROFIT Page 6 of 10
RETROFIT
WHEELCHAIR LIFT FLOOR REINFORCEMENT
1, 2 OR 3 WHEELCHAIRS
RETROFIT: RETRO โ 0095
Instruction: N/A
EPN:0713-00
VALIDATION REVISION: 01 Engineering Manager Service Manager Quality Manager
Maxime Dupras
Mykaรซl Lemelin
Guy Lecompte
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 7 of 10
Table of Contents
LISTE OF EQUIPMENT:………………………………………………………………………………………………………………………………… 8
LISTE OF TOOLS : ……………………………………………………………………………………………………………………………………….. 8
1. FLOOR REINFORCEMENT ………………………………………………………………………………………………………………………… 9
RELEVANT MANAGER ………………………………………………………………………………………………………………………………. 10
REVISION HISTORY …………………………………………………………………………………………………………………………………… 10
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 8 of 10
LISTE OF EQUIPMENT:
Option 1 (Rivet): Lion PN Description Quantity
14810730
Rivet Huck Magna Bulb, Steel Zinc, ID 1/4″, Grip R 0,229-0,308โ Code Dark Green
112
Option 2 (Bolt and Nut): Lion PN Description Quantity
14802478
Hex flanged bolt, 3/8-16 X 1 in, zinc clear, G5
112
14800516
Hex flanged lock nut, 3/8-16, zinc clear, G5, Nylon insert
112
LISTE OF TOOLS :
Option 1 (Rivet): Item Description Image
A
Drill 90โฐ
B
Drill bit F
C
90โฐ riveter 1/4
Option 2 (Bolt and Nut): Item Description Image
A
Drill 90โฐ
B
Drill bit 25/64โโ
C
Socket ยฝโโ
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 9 of 10
1. FLOOR REINFORCEMENT If necessary, remove the heating system: 1. Remove exhaust from under the unit 2. Remove coolant hose (2) 3. Remove diesel lines (2) 4. Remove electrical connector (5) 5. Remove the system form his brackets
Option 1 (Rivet): A Drill 16 holes with drill bit F at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel.
B
Install 16 1/4 rivets (14810730) on each C channel (7) behind the wheelhouses. Option 2 (Bolt and Nut):
A
Drill 16 holes with drill bit 25/64โโ at the locations identified by red dots and arrows and at 1 11/32โโ from the bottom of the C channel. The blue dots represent the rivets already on the C channel. B Install 16 bolts 3/8-16 (14802478) and nuts 3/8-16 (14800516) on each C channel (10) identified below. Apply a torque of 31 ft-lbs in dry condition.
OPTION 1
14810730 (16x) on each C channel
OPTION 2
14802478 (16x) and 14800516 (16x) on each C channel
A/B
A
Black holes are for the skirts
Black holes are for the skirts
RETRO0095-N/A-EPN0713-00 Rev : 01 1, 2 OR 3 WHEELCHAIRS Page 10 of 10
Relevant Manager Name Email Title Comments
Noel Filho
noel.filho@thelionelectric.com
Tech. Genie Mรฉcanique
Maxime Dupras
maxime.dupras@thelionelectric.com
Lead engineer – MFG
Revision History
Rev 00 โ 22-06-20 Rรฉvision Initiale
Rev 01 โ 14-08-20 Add six (6) holes and rivets/bolts to the floorโs C channels
8 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| LION | 360 | 2016-2019 |
| LION | LION C | 2016-2019 |
11 Associated Documents
Remedy Instructions and TSB
RCRIT-20V697-7413.pdf 546.003KB
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Remedy Instructions and TSB
RCRIT-20V697-0785.pdf 458.197KB
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Noncompliance Notice 573 Report
RCLRPT-20V697-3752.PDF 213.706KB
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Recall Quarterly Report #1, 2020-4
RCLQRT-20V697-3426.PDF 211.134KB
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Remedy Instructions and TSB
RCRIT-20V697-7807.pdf 617.042KB
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Recall Acknowledgement
RCAK-20V697-3122.pdf 244.779KB
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Owner Notification Letter(Part 577)
RCONL-20V697-3604.pdf 93.716KB
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Remedy Instructions and TSB
RCRIT-20V697-6114.pdf 436.06KB
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Recall 573 Report- Amendment 1
RCLRPT-20V697-4980.PDF 214.043KB
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Recall 573 Report- Amendment 2
RCLRPT-20V697-6623.PDF 214.117KB
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Recall Quarterly Report #3, 2021-2
RCLQRT-20V697-9858.PDF 211.312KB
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