Vermeer

BC1500 Wheel and Tire Assembly Replacement KIT – Vermeer

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FIELD CAMPAIGN KIT#IK003922DATE:18 June 2020
For Dealer Reference: Service Bulletin #SVC2020-083
BC1500 Wheel and Tire Assembly Replacement KIT

 

CAMPAIGN TYPE:Mandatory Product Safety DEALER INSTALLATION ONLY
CAMPAIGN CATEGORY:Kit and Bulletin

 

MACHINE/ ATTACHMENT MODEL(S):Serial Numbers
IncludedExcludedKit Version
BC1500See attached listing on pages 3-15 of this bulletin for specific VIN and Serial/Unit numbers1082, 8357, 8442, 8628, 8629, 8717 – 8720, 8757, 8794, 8885, 8893, 8940, 8949, 8954, 8961, 8984, 8986, 8989, 8999, 9014, 9015, 9030, 9032, 9214, 9241, 9250, 9251, 9295, 9311, 9317, 9320, 9403, 9431, 9493, 9578, 9579, 9583, 9599, 9602, 9616, 9617,9624, 9711, 9779, 9798, 9854, 9865, 9866, 9878, 9897, 9908, 9924, 9925,IK01: Solid Steel Wheels 8 on 6 1/2″, 5/8″ studs; Heavy Duty Tires 235/ 75R17.5 LRJ 18 ply; safety sign and English Supplemental Manual.
BC15001082, 8357, 8442, 8628, 8629, 8717 – 8720, 8757, 8794, 8885, 8893, 8940, 8949, 8954, 8961, 8984, 8986, 8989, 8999, 9014, 9015, 9030, 9032, 9214, 9241, 9250, 9251, 9295, 9311, 9317, 9320, 9403, 9431, 9493, 9578, 9579, 9583, 9599, 9602, 9616, 9617,9624, 9711, 9779, 9798, 9854, 9865, 9866, 9878, 9897, 9908, 9924, 9925,See attached listing on pages 3-15 of this bulletin for specific VIN and Serial/Unit numbersIK02: Solid Steel Wheels 8 on 6 1/2″, 5/8″ studs; Heavy Duty Tires 235/ 75R17.5 LRJ 18 ply; safety sign and English + Translated Supplemental Manual.

 

  

MACHINE/ ATTACHMENT MODEL(S):Serial Numbers
IncludedExcludedKit Version
BC1500 TemporarySee attached
wheel/tire assembly solution (Assembly PN 163759457) previously installedlisting on page 16 of this bulletin for specific VIN and Serial/Unit numbersNONE 

IK03: Safety sign and English Supplemental Manual.

BC1500 Temporary wheel/tire assembly solution (Assembly PN 163759457) previously installedNONE (Current location of machines indicate IK04 is not required.)See attached listing on page 16 of this bulletin for specific VIN and Serial/Unit numbersIK04: Safety sign and English+ Translated Supplemental Manual.

 

 

PURPOSE: Specific wheels (steel rim) with bolt pattern 8 on 6 1/2″ (165.1 mm) circle to be used with 5/8″ studs provided by a supplier:

  • have an incorrect lug nut contact area causing wheel lug nuts to loosen; and/or
  • can develop possible cracks causing the tire to loose air pressure.

Both conditions may increase the risk of wheel loss and the risk of a crash. Death or serious injury is possible. Property damage may also occur. This kit provides the necessary parts and instructions to replace the wheel/tire assembly, and a new safety sign, and provide a supplemental manual.

 

SPECIAL TOOLS AND CONDITIONS:

  • None

 

SPECIAL TOOLS AND CONDITIONS:

  • None

 

WARNING: Raised load can shift or fall. Death or serious injury could be possible if struck or crushed by falling load. Never allow anyone under a raised load unless load is securely supported to prevent it from shifting or falling.

WARNING: Failure to use shutdown procedure can result in unexpected hazard(s). Death or serious injury could result due to entanglement, crushing, cutting, or other hazardous contact. Follow Shutdown Procedure after operating, before performing any service or maintenance, and before transporting.

 

BC1500 SHUTDOWN PROCEDURE STOPPING THE MACHINE

NOTICE: For your safety and safety of others, use the shutdown procedure before working on the machine for any reason, including servicing, cleaning, unclogging, inspecting, or transporting the chipper.

A variation of this procedure may be used if so instructed within this manual or if an emergency requires it.

 

Step 1:     Return Upper Feed Control Bar to center STOP position.

 

Step 2:     Place Throttle Switch in LOW PRM.

 

NOTICE: Whenever practical and consistent with good safety practice idle engine without load for a few minutes before shutting it off. This allows engine temperatures to decrease and equalize, which will increase engine life.

 

Step 3:     Wait for cutter drum to slow.

 

Step 4:     Place Clutch/Throttle Lever in the DISENGAGED/LOW RPM position.

 

Step 5:     If so equipped, shut of remote control if in use.

 

Step 6:     Shut off engine and remove key.

 

Step 7:     Wait for cutter drum and belt to stop.

 

NOTICE: Cutter drum rotation can be checked by looking at the end of the shaft (1) on the left side of the cutter drum housing.

 

Step 8:     Close and latch feed table.

 

 

PROCEDURE: WHEELS, AXLES, AND SUSPENSION MAINTENANCE

 

WARNING: Incompatible lug nuts may loosen and cause wheel loss.

 

Use only 5/8-18 lug nuts with a 90° conicle taper.

 

NOTICE: Improper or mismatched lug nuts and wheels can cause wheel loss leading to a crash. The conical taper of the lug nuts must properly engage the wheel lug nut seats.

The wheels and axle hubs on this trailer use special 5/8″-18 lug nuts with a 90° conical taper. Never use incompatible lug nuts, such as those with a 60° taper or a flat face.

Never use wheels intended for 9/16″ wheel lugs.

Never use wheels that do not utilize a 90° conical lug nut seat taper.

 

WARNING: Incompatible wheels or loose lug nuts can cause wheel loss and machine damage.

 

Use only wheels that are compatible with 5/8 lug studs and 90° conical nuts. Check lug nut torque regularly.

 

Properly tighten lug nuts in a star pattern using only hand tools. DO NOT use impact wrenches which can damage the lug nuts, lug nut seats, and hub studs. Torque and recheck every 500 miles (800 km).

 

WARNING: Improper tire pressure can cause a blowout.

 

Set cold tire pressure according to tire placard. Check pressure monthly.

 

NOTICE: Under-inflation causes tire damage and can lead to a blowout.

Set the tire air pressure to the value listed on the machine’s tire placard, NOT the pressure printed on the sidewall of the tire. Recheck monthly. Tires normally lose 1–2 psi (6.9–13.8 kPa) per month.

 

Tire pressure can also drop if the temperature outside has dropped significantly, so check more often in cold weather.

 

WARNING: Worn or damaged suspension can cause premature tire wear and machine damage.

 

Uneven wear on tires can be an indication of worn suspension or poor alignment.

 

NOTICE: Axle or suspension damage can cause pre-mature tire wear and tire failure, or axle failure.

 

Have your trailer checked if you suspect misalignment, if your tires have suffered any type of impact, or if you observe uneven tire wear.

 

Unless indicated, new parts from kit have callouts with numbers. Callouts with letters indicate existing parts or general items.

 

PROCEDURE: WHEEL AND TIRE ASSEMBLY 17.5 IK01

 

Step 1:     Using a suitable lifting device capable of lifting approximately 10,000 lb (4550 kg), raise machine off ground to allow adequate room to remove tire.

 

Step 2:     Place suitable blocking under trailer frame and remove lifting device.

 

Step 3:     Remove and discard eight wheel nuts, and wheel from each side of machine. Weight of each wheel is approximately 91 lb (42 kg)

 

Step 4:     Torch cut wheels across lug nut area.

 

Step 5:     Take a photo(s) of destroyed wheels and attach to campaign warranty claim.

 

Step 6:     Discard wheel nuts so they can no longer be used or sold for any purpose.

 

Step 7:     The removed used tires may be retained in your used tire inventory or disposed of. Cost of tire removal is included in labor hours.

 

Step 8:     Attach two new wheels (2) on axle using 16 wheel nuts (1). Weight of each wheel is approximately 91 lb (42 kg).

 

Step 9:     Slide retainer ring (3) on each side of axle.

 

Step 10: Torque wheel nuts in a star pattern to 200 ft-lb (28 kg).

 

Step 11: Check tire pressure to be at 85 psi (5.9 bar).

 

Step 12: Attach one new wheel and tire warning decal (4) on each side of machine. Attach one new tire information decal (5) on left side of machine.

 

PROCEDURE: WHEEL AND TIRE ASSEMBLY IK02

 

Step 1:     Using a suitable lifting device capable of lifting approximately 10,000 lb (4550 kg), raise machine off ground to allow adequate room to remove tire.

 

Step 2:     Place suitable blocking under trailer frame and remove lifting device.

 

Step 3:     Remove and discard eight wheel nuts, and wheel from each side of machine. Weight of each wheel is approximately 91 lb (42 kg)

 

Step 4:     Torch cut wheels across lug nut area.

 

Step 5:     Take a photo(s) of destroyed wheels and attach to campaign warranty claim.

 

Step 6:     Discard wheel nuts so they can no longer be used or sold for any purpose.

 

Step 7:     The removed used tires may be retained in your used tire inventory or disposed of. Cost of tire removal is included in labor hours.

 

Step 8:     Attach two new wheels (2) on axle using 16 wheel nuts (1). Weight of each wheel is approximately 91 lb (42 kg).

 

Step 9:     Slide retainer ring (3) on each side of axle.

 

Step 10: Torque wheel nuts in a star pattern to 200 ft-lb (28 kg).

 

Step 11: Check tire pressure to be at 85 psi (5.9 bar).

 

Step 12: Attach one new wheel and tire warning decal (6) on each side of machine. Attach one new tire information decal (5) on left side of machine.

 

PROCEDURE: WHEEL AND TIRE ASSEMBLY 17.5 IK03

Step 1:     Attach one new wheel and tire warning decal (4) on each side of machine. Attach one new tire information decal (5) on left side of machine.

 

PROCEDURE: WHEEL AND TIRE ASSEMBLY 17.5 IK04

Step 1:     Attach one new wheel and tire warning decal (6) on each side of machine. Attach one new tire information decal (5) on left side of machine.

 

FIGURE 1 Parts List
REF. NO.PART NO.DESCRIPTIONIK01 QTY.IK02 QTY.IK03 QTY.IK04 QTY.
1116621009WHEEL NUT 5/8in 18 CONE 90°1616––
2163713905HEAVY DUTY – WHEEL ASSY – 235/ 75R17.5 H/J; 5/8 S22––
3215490049CLAMP RING22––
Kit includes all items in Figure 1 Parts List.

 

FIGURE 2 Parts List
REF. NO.PART NO.DESCRIPTIONIK01 QTY.IK02 QTY.IK03 QTY.IK04 QTY.
47000J038DECAL-WARNING, WHEEL & TIRE2–2–
57000J032DECAL- TIRE INFORMATION1111
6700IJ038Decal – Warning, Wheel & Tire–2–2
Kit includes all items in Figure 2 Parts List.

 

FIGURE 3 Parts List
REF. NO.PART NO.DESCRIPTIONIK01 QTY.IK02 QTY.IK03 QTY.IK04 QTY.
1163802006BRUSH CHIPPER WHL/TIR SUPPLEMENTAL MANUAL CABLED1111
105400FQ9BRUSH CHIPPER WHEEL/TIRE SUPPLEMENTAL MANUAL1111
Kit includes all items in Figure 3 Parts List.

 

Remedy Instructions and TSB

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