Vermeer

BC1000XL, BC1200XL and BC1500 Brush Chipper Wheel and Tire Information Update Kit – Vermeer

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 FIELD CAMPAIGN KIT# IK003961DATE:                           26 August 2020
For Dealer Reference: Service Bulletin #SVC2020-113
BC1000XL, BC1200XL and BC1500 Brush Chipper Wheel and Tire Information Update Kit

 

CAMPAIGN  TYPE:Mandatory-Product Safety
CAMPAIGN  CATEGORY:Kit and Bulletin

 

MACHINE/ ATTACHMENT MODEL(S):Serial Numbers
IncludedExcluded Kit Version
BC1000XL18736, 19941, 20605, 20970, 21629, 22848, 22918, 23131, 23899, 23933, 24299, 24874, 25176, 25210, 25213, 25214, 25243, 30638, 30639NONE

Does not include

5200 lb (2360 kg) electric brake axle

IK01: safety sign (English text); tire placard; and English supplemental manual
BC1000XLNONE

(Current location of machines indicate IK02 is not required.)

18736, 19941, 20605, 20970, 21629, 22848, 22918, 23131, 23899, 23933, 24299, 24874, 25176, 25210, 25213, 25214, 25243, 30638, 30639

Does not include:

5200 lb (2360 kg) electric brake axle

IK02: safety sign (no text); tire placard; and English + translated supplemental manual
BC1200XL

 

381, 382, 398, 401, 403, 409, 421, 433, 438, 441, 442, 454, 457, 459, 464, 468, 474, 1001, 1005, 1010,1015, 1021, 1040, 1041, 1044, 1054, 1069, 1080, 1097, 1110, 1116, 1119, 1120, 1122, 1123, 1129, 1131, 1138, 1179, 1181, 1186, 1189, 1204, 1207, 1215, 1221, 1224, 1242, 1249, 1254, 1256, 1304, 1313, 1333, 1336, 1338, 1345, 1358, 1390, 1394, 1406, 1426, 1435, 1436, 1440, 1445, 1447, 1453, 1459, 1463, 1522, 1530–1532, 1538, 1539, 1547, 1548, 1550, 1560, 1566, 1567, 1570, 1573, 1576, 1590, 1592–1594, 1601, 3022, 3024, 3029, 3036, 3040, 3047, 3048, 3065, 3091, 3096, 3158, 3515, 3520, 3521, 3624 449, 1037

Does not include:

Sales Codes 088, 2VP, 5VP

IK01: safety sign (no text); tire placard; and English supplemental manual
BC1200XL449, 1037381, 382, 398, 401, 403, 409, 421, 433, 438, 441, 442, 454, 457, 459, 464, 468, 474, 1001, 1005, 1010,1015, 1021, 1040, 1041, 1044, 1054, 1069, 1080, 1097, 1110, 1116, 1119, 1120, 1122, 1123, 1129, 1131, 1138, 1179, 1181, 1186, 1189, 1204, 1207, 1215, 1221, 1224, 1242, 1249, 1254, 1256, 1304, 1313, 1333, 1336, 1338, 1345, 1358, 1390, 1394, 1406, 1426, 1435, 1436, 1440, 1445, 1447, 1453, 1459, 1463, 1522, 1530–1532, 1538, 1539, 1547, 1548, 1550, 1560, 1566, 1567, 1570, 1573, 1576, 1590, 1592–1594, 1601, 3022, 3024, 3029, 3036, 3040, 3047, 3048, 3065, 3091, 3096, 3158, 3515, 3520, 3521, 3624IK02: safety sign (no text); tire placard; and English + translated supplemental manual
BC1500See attached listing on pages 4–7 of this KIT for specific VIN/SN2040, 5484, 5575, 5613, 8225, 8477

Does not include:

EU Trailer, Sales Codes 055, 14VP, 10VP

IK01: safety sign (English text); tire placard; and English supplemental manual
BC15002040, 5484, 5575, 5613, 8225, 8477, 8716See attached listing on pages 4–7 of this KIT for specific VIN/SN

Does not include:

EU Trailer, Sales Codes 055, 14VP, 10VP

IK02: safety sign (no text); tire placard; and English + translated supplemental manual

 

 

PRODUCT SAFETY ALERT

 

PURPOSE: POSSIBLE LOSS OF WHEEL AND RISK OF CRASH. Specific wheels (steel rim) with bolt pattern 8 on 6 1/2 inch (165 mm) circle to be used with 5/8″ studs provided by a supplier:

  • causing wheel lug nuts to loosen; and/or
  • can develop possible cracks causing the tire to lose air pressure. Both conditions may increase the risk of wheel loss and the risk of a crash. Death or serious injury is possible. Property damage may also occur

 

SPECIAL TOOLS AND CONDITIONS:

  • None

 

WARNING: Failure to use shutdown procedure can result in unexpected hazard(s). Death or serious injury could result due to entanglement, crushing, cutting, or other hazardous contact. Follow Shutdown Procedure after operating, before performing any service or maintenance, and before transporting.

 

Shutdown Procedure BC1000XL

 

A variation of this procedure may be used if so instructed within this manual, or if an emergency requires it.

 

1.    Return Upper Feed Control Bar to top STOP position.

 

2.    Place Throttle/Clutch Lever to LOW idle engaged position.

 

NOTICE:  Whenever practical and safe, allow engine to idle for 1 to 5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.

 

3.    Wait for cutter drum to slow.

 

4.    Place Cutter Engage/Throttle Lever in the DISENGAGED/LOW position.

 

5.    If so equipped, shut off remote control if in use.

 

6.    Turn ignition key to OFF position.

 

7.    Wait for the cutter drum and belt to stop.

 

NOTICE:  Cutter drum rotation can be checked by looking at the end of the shaft (A) on the left side of the cutter wheel housing. The cutter drum will continue to turn for a short time after the engine has stopped.

 

8.    Remove ignition key.

 

9.    Close and latch feed table.

 

 

Shutdown Procedure BC1200XL

 

A variation of this procedure may be used if so instructed within this manual, or if an emergency requires it.

 

1.    Return Upper Feed Control Bar to top STOP position.

 

2.    Move Cutter Engage/Throttle Lever to ENGAGED/LOW RPM position.

 

Whenever practical and safe, allow engine to idle for 1 to 5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.

 

3.    Wait for cutter drum to slow.

 

4.    Move Cutter Engage/Throttle Lever to DISENGAGED/LOW RPM position.

 

5.    If so equipped, shut off remote if in use.

 

6.    Turn ignition key to OFF position.

 

7.    Wait for cutter drum to stop.

 

Cutter drum rotation can be checked by looking at the end of the shaft (A) on left side of the cutter drum housing. The cutter drum will continue to turn for a short time after the engine has stopped.

 

8.    Remove ignition key.

 

9.    Close and latch feed table.

 

 

Shutdown Procedure BC1500

 

A variation of this procedure may be used if so instructed within this manual, or if an emergency requires it.

 

1.    Return Upper Feed Control Bar to top STOP position.

 

2.    Place Throttle Switch in LOW RPM

 

Whenever practical and safe, allow engine to idle for 1 to 5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.

 

3.    Wait for cutter drum to slow.

 

4.    Move Clutch/Throttle Lever to DISENGAGED/ LOW RPM position.

 

5.    If equipped, shut off remote if in use.

 

6.    Shut off engine and remove key.

 

7.    Wait for cutter drum and belt to stop.

Cutter drum rotation can be checked by looking at the end of the shaft (A) on left side of the cutter drum housing. The cutter drum will continue to turn for a short time after the engine has stopped.

 

8.    Close and latch feed table.

 

 

Shutdown Procedure BC1800XL

 

A variation of this procedure may be used if so instructed within this manual, or if an emergency requires it.

 

1.    Return Upper Feed Control Bar to STOP position.

 

2.    Place Throttle Switch in LOW RPM

 

Whenever practical and safe, allow engine to idle for 1 to 5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.

 

3.    Wait for cutter drum to slow.

 

4.    Disengage clutch.

 

5.    Shut off remote control if in use.

 

6.    Shut off engine and remove key.

 

7.    Wait for cutter drum and belt to stop.

 

Check that cutter drum rotation has stopped by looking to see if drive belt behind shield (A) has stopped. The cutter drum will continue to turn for a short time after the engine has stopped.

 

8.    Close and latch feed table.

 

Unless indicated, new parts from kit have callouts with numbers. Callouts with letters indicate existing parts or general items.

 

 

PROCEDURE: Decal Installation

1. Inspect and service wheels according to information in new supplemental manual (1) (not shown).

2. Apply new decal (2) to both sides of machine as shown in the following illustrations.

  • BC1000XL
    • Left side – fender
    • Right side – fender

 

  • BC1200XL
    • Right side – fender
    • Left side – fuel tank if metal. If fuel tank is plastic install to back side of engine enclosure

 

  • BC1500
    • Left side – infeed housing
    • Right side – infeed housing

 

  • BC1800XL
    • Left side – infeed housing
    • Right side – infeed housing

 

  1. Apply new decal (3) to machine as shown in the following illustrations.
  • BC1000XL – Left front corner of frame above serial tag

 

  • BC1200XL – Top of right side fender

 

  • BC1500 – Left corner of frame above serial tag

 

  • BC1800XL – Left front corner of frame beside serial tag

 

4. Install new supplemental (1) to existing cabled operator’s manual located in plastic operator’s manual case.

 

5. Remove Figure 1 or Figure 2 and attach to invoice or place in manual storage box so unit owner can place with existing Parts Manual.

 

 

FIGURE 1 Parts List
REF. NO.PART NO.DESCRIPTIONIK01 QTY.
1163802006BRUSH CHIPPER WHL/TIR SUPPLIMENTAL MANUAL CABLED 1
27000J038DECAL – WARNING, WHEEL & TIRE2
37000J032DECAL – TIRE INFORMATION1
Kit IK01 includes all items in Figure 1 Parts List.

 

FIGURE 2 Parts List
REF. NO.PART NO.DESCRIPTIONIK02 QTY.
1163802006BRUSH CHIPPER WHL/TIR SUPPLIMENTAL MANUAL CABLED 1
2700IJ038DECAL – WARNING, WHEEL & TIRE NO TEXT2
37000J032DECAL – TIRE INFORMATION1
Kit IK02 includes all items in Figure 2 Parts List.

 

Remedy Instructions and TSB

RCRIT-20V085-9222.pdf 5116.088KB

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  • Specifications: M12 x 1.50 Thread Pitch, 1.40” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Bulge Acorn.
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  • ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
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  • Specifications: M12 x 1.50 Thread Pitch, 1.40” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Bulge Acorn.
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  • Specifications: 12x1.25 Thread Pitch; 13/16'' (21mm) Hex; 1.49" (38mm) OAL; Closed End; Color: Chrome.
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  • Performance: One-piece structure design, better than original "cap" style (two piece design) which is more safer while you are installing the lug nuts, high standward QC/QA control, all of our products past 72 hours salt spray tested which can promise a longer service life compared to 48 hours for others
  • Premium Material: Cold Forged Alloy Steel(High Strength and Durability), quality durable surface dealing process, clear and clean pitch thread. Chrome plated can greatly improves rust&corrosion resistance and prevent the outer layer peeling easily
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