ACX-2103 – Turbocharger Heat Shield May Detach – 2018-2021 Autocar Xpeditor

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February 18, 2021 NHTSA CAMPAIGN NUMBER: 21V095000

Turbocharger Heat Shield May Detach

A detached heat shield can become a road hazard, increasing the risk of a crash or injury.

 

NHTSA Campaign Number: 21V095

Manufacturer Autocar, LLC

Components ENGINE AND ENGINE COOLING, ENGINE

Potential Number of Units Affected 577

 

Summary

Autocar, LLC (Autocar) is recalling certain 2018-2021 Xpeditor vehicles. The turbocharger heat shield may fail and detach from the vehicle.

 

Remedy

Autocar will notify owners, and dealers will replace the turbocharger heat shield, free of charge. Owner notification letters were mailed on June 24, 2021. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar’s number for this recall is ACX-2103.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


SAFETY RECALL BULLETIN

NHTSA RECALL 21V095
AUTOCAR, LLC SAFETY RECALL ACX-2103

June, 2021

 

ATTENTION:

Service Managers / Parts Managers.

 

SUBJECT:

Autocar has determined that the turbocharger heat shield may fail on certain Xpeditor vehicles.

 

SAFETY RECALL INFORMATION:

This document provides instructions to replace the turbocharger heat shield.

 

VEHICLES AFFECTED:

There are 577 units manufactured after June 20, 2017. To determine if a vehicle is affected by this Recall, log in to the Autocar Warranty Management System at www.autocartruck.com. From the main menu, select โ€œView Recalls/Service Programsโ€ and look for the Autocar recall number above. A spreadsheet file will be accessible with the VIN list of affected vehicles. Alternatively, to determine if a single vehicle is affected, select โ€œVIN Profileโ€ from the main menu in the Autocar Warranty Management System. In the โ€œChassis Numberโ€ field, enter the last 6 of the VIN. Once the VIN profile is displayed, scroll down to the โ€œRecall/Service Program Informationโ€ section to determine if the Recall is open.

 

SERVICE RESPONSIBILITY:

Service sites must perform this recall on affected vehicles at no charge to the owner regardless of vehicle mileage, age, or ownership. If a vehicle affected by this recall is taken into or is currently in your vehicle inventory, or at your center for service, you must perform this Recall before the vehicle is sold or released to the owner.

 

TO OBTAIN PARTS:

Please send an e-mail to: warranty@autocartruck.com and Include:

1. VIN(s) (or) (last 6 digits of the VIN(s))

2. Attention To Name

3. Ship To Address

 

REQUIRED PARTS:

(1) S5300018K001 โ€“ Turbocharger Heat Shield Service Kit

(1) A5301039-001 โ€“ Turbocharger Heat Shield

(3) FM411308AW07 โ€“ Flange Bolt Medium strength thread lock, obtained locally.

 

CLAIMS FOR REIMBURSEMENT:

Submit a claim for reimbursement in accordance with Autocarโ€™s Warranty Administration Manual with the following claim coding information:

 

CLAIM CODING INFORMATION:

Repair Number (Op Code)Time Allowance (SRT)Description
25501-0-021.0 HRTurbocharger Heat Shield Install

 

SAFETY NOTICES:

WARNING

Allow the vehicleโ€™s engine and cooling system to cool to ambient temperature before performing the repair procedure.  A hot engine or cooling assembly may cause burns or other personal injury.

 

WARNING

Never rely on the hydraulic pressure to hold the cab in an open position.  Always use the safety pin in the cab tilt lock tube to prevent serious personal injury or death.

 

WARNING

To prevent eye injury, always wear eye protection when performing vehicle maintenance, service or inspection.

 

WARNING

Before working on a vehicle, set the parking brake, place the transmission in neutral and block the wheels.  Failure to do so can result in unexpected vehicle movement and can cause serious personal injury or death.

 

LOCKOUT/TAGOUT PROCEDURES:

CAUTION

Before entering the vehicle or vehicle body, read and follow OSHA regulations concerning entry and working in โ€œCONFINED SPACEโ€ OSHA 1910.146 and โ€œLOCKOUT/TAGOUTโ€ OSHA 1910.147. Follow OSHA regulations while performing any work on the vehicle. The vehicle must be disabled by the following steps before performing any work on the vehicle:

1. Place the transmission in NEUTRAL.

2. Set the parking brake.

3. Shut the engine OFF.

4. Lock cab doors, keep the key in your pocket. Block the wheels before entering the body or performing any work on the vehicle.

5. Turn the battery disconnect switch OFF, if equipped.

6. Completely drain the air from the primary/A system and secondary/B system by opening the drain valves on the air tanks themselves or by using the drain manifold if supplied. When draining the air tanks, do not look into the area where air is draining. Dirt or sludge particles may be expelled in the air stream and can cause eye injury.

7. Place magnetic โ€œDANGERโ€ signs on both cab doors before entering the body or performing any work on the vehicle.

8. Take proper precautions before working under the vehicle. Use ramps approved for the weight of your vehicle, or use floor jacks and stands. Never work under a vehicle supported by jacks alone. Always use jack stands to support the vehicle.

 

Installation of new Turbo Heat Shield

1. Follow all lockout/tagout procedures and verify the battery disconnect switch is in the โ€œOFFโ€ position. If the unit is not equipped with a battery disconnect switch, disconnect the battery cables beginning with the negative cables, follow by the positive cables.

2. Raise the cab in accordance with the following safety precautions and procedures.

 

WARNING

Due to the danger of sustaining personal injury and/or damage to the vehicle, never attempt to raise the cab outdoors under extremely windy conditions. The strong wind conditions could force the cab beyond the normal limits of its travel.

Remove or secure all loose articles and close all doors before raising the cab. The area above and ahead of the cab must be clear from obstructions. Place front wheels in a straight ahead position.

 

WARNING

Remove the pump handle from its storage on the inside of the cab near the driver or passenger seat.

Place the selector lever on the hydraulic pump in the RAISE position. Insert the pump handle into the pump and operate the handle in an up and down motion. The hydraulic cab latches will open, then the hydraulic cylinders will lift the cab until the midpoint (top) is reached.

Once the cab has reached its midpoint the cab will move forward to the fully open position. The safety pin in the cab tilt lock device must be installed when the holes line up in the sliding bar.

Remove the pump handle when not in use. It may stick out and could cause injury to passersby.

 

3. From the right side of the truck, locate the turbocharger heat shield (see Figure 1).

 

Note: The turbocharger heat shield may have experienced fatigue failure do to excessive vibration and may not be present.

 

4. Remove and discard the turbocharger heat shield and fasteners.

5. Apply medium strength thread lock (obtained locally) to (3) (FM411308AW07) flange bolts and install the (A5301039-001) turbocharger heat shield. Tighten the bolts to 25 +/-2.5 lbs.-ft. of torque (see Figure 2).

 

6. Reconnect the batteries and lower the cab.

7. Turbocharger heat shield installation is complete.

 

Note: If you have questions or concerns regarding this recall, please contact Autocar Technical Support at 888-218-3611.

 



4 Affected Products

Vehicle

MAKEMODELYEAR
AUTOCARXPEDITOR2018-2021

 


11 Associated Documents

Recall Acknowledgement

RCAK-21V095-9953.pdf 645.851KB

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Recall Quarterly Report #1, 2021-2

RCLQRT-21V095-3346.PDF 211.129KB

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Defect Notice 573 Report

RCLRPT-21V095-9112.PDF 215.727KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V095-2394.pdf 165.379KB

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Safety Bulletin

RCSB-21V095-5841.pdf 681.733KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V095-5147.pdf 106.91KB

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Remedy Instructions and TSB

RCRIT-21V095-1960.pdf 681.733KB

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Manufacturer Reimbursement Plan

RMRP-21V095-4797.pdf 613.304KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V095-5414.pdf 163.186KB

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Recall Quarterly Report #2, 2021-3

RCLQRT-21V095-6867.PDF 211.232KB

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Recall Quarterly Report #3, 2021-4

RCLQRT-21V095-0482.PDF 211.321KB

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