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May 26, 2021 NHTSA CAMPAIGN NUMBER: 21V396000
Solar Panel Junction Box May Overheat
An electrical short can cause the junction box to overheat, increasing the risk of a fire.
NHTSA Campaign Number: 21V396
Manufacturer Thor Motor Coach
Components ELECTRICAL SYSTEM, EQUIPMENT
Potential Number of Units Affected 53
Summary
Thor Motor Coach (TMC) is recalling certain 2022 Rize, Scope, Sequence, and Tellaro vehicles. The Flex-190 Solar Panel junction box may short.
Remedy
Dealers will install a new solar panel and junction box, free of charge. Owner notification letters were mailed July 22, 2021. Owners may contact TMC customer service at 1-877-855-2867. TMC’s number for this recall is RC000226.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Recall Repair Instructions
21V 396 Flex 190 Solar Panel
Issue:
It has been discovered that on certain model year 2022 Rize, Scope, Sequence, Tellaro motorhomes the Flex-190 Solar Panel has the potential for a direct short at the output. If the short were to occur, there is the potential for overheating which could lead to a fire and/or property damage.
Parts Required:
TMC Recall Kit #: 0502012
Tools/Supplies Needed:
- Window Removal Tool
- Putty Knife/X-Acto Blade
- Generic, Unscented Laundry Detergent
- Isopropyl Alcohol (or equivalent)
- 3M Tape
- Sikaflex 252
Instructions:
1. Unplug both plug in play male/female connectors at rear of Pop Top on OEM roof. Free wires from roof.
2. Cold cut Sikaflex around outside edge of flex solar panel with putty knife or X-Acto blade.
3. Try to peel panel off roof.
a. If it is easy to peel off without roof damage, fully remove panel.
b. If you are finding it difficult to remove, use windshield removal tool to remove panel.
4. Remove remaining tape or glue and clean surface with generic, unscented laundry detergent, such as Tide, mixed with warm water and allow to dry. Clean surface with isopropyl alcohol or equivalent and allow to dry. Be sure to spray alcohol on rag and not directly on the pop top.
5. Flip new solar panel on its back. Install new 3M tape (3 rows lengthwise and 2 rows widthwise- front and rear of panel).
6. Peel 3pm tape backer and stick solar panel firmly into place, applying even pressure to the entire panel to ensure it is properly adhered to the roof.
7. Seal outside edges of new solar panel with Sikaflex to ensure they are bonded.
8. Remove the thin transparent protective layer on the top surface of the panel if present.
9. Plug in the female/male plug in play power cords. Secure wires to roof every 24” using cable ties or Dicor tape.
10. Check solar power monitor for change.
The following picture shows a window removal tool: two handles with a wire between them. This tool makes removing well-adhered solar panels much easier with minimal damage to the roof.
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Thor Motor Coach (TMC) has decided that a defect which relates to motor vehicle safety exists in certain model year 2022 Rize, Scope, Sequence, and Tellaro motorhomes. As a result, TMC is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us.
Reason for this recall
It has been discovered that on certain model year 2022 Rize, Scope, Sequence, Tellaro motorhomes the Flex-190 Solar Panel has the potential for a direct short at the output. If the short were to occur, there is the potential for overheating which could lead to a fire and/or property damage.
What we will do
TMC has contacted your selling dealer and has instructed them on how to install a new solar panel on your motorhome. This will be done at no cost to you the owner. The remedy should take approximately up to one (1) hour to perform.
What we need you to do
At your earliest convenience, please contact your dealer and schedule an appointment to have this remedy completed. To locate the nearest authorized TMC service center, please visit https://www.thormotorcoach.com/locate–a–service–center/. If you have questions concerning this recall or if you need any assistance, please contact the TMC Warranty/Service Department by mail at TMC, P.O. Box 1486, Elkhart, IN 46515-1486, by phone at 877-855-2867, or email at Recalls@TMCRV.com.
If you had appropriate repairs completed prior to receipt of this recall notice, and if you incurred any direct cost in connection with obtaining such repair, you may be eligible to receive reimbursement from TMC by contacting the TMC Warranty/Service Department.
SEOCONTENT-START
Recall #
21V 396
2021 327
Description/Title:
21V 396 Flex 190 Solar Panel
Affected Product Line(s):
Certain Model Year 2022 Rize, Scope, Sequence, and Tellaro motorhomes
Service Campaign # :
RC000226
Released Date:
07/15/2021
Repair Code:
TMCRC10101V
Document Date:
07/15/2021
Time Allowed:
1.0
Document Revision:
A
Thor Motor Coach
1-877-500-1020
NHTSA Recall # 21V-396
Transport Canada Recall # 2021-327
***************************************************************************************************************
IMPORTANT SAFETY RECALL
This notice applies to your vehicle: «VIN»
«Owner_name»
«Street»
«City», «State» «Zip»
Dear «Owner_name»:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Thor
Motor Coach (TMC) has decided that a defect which relates to motor vehicle safety exists in certain model year 2022 Rize,
Scope, Sequence, and Tellaro motorhomes. As a result, TMC is conducting a safety recall. We apologize for any
inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to
us.
It has been discovered that on certain model year 2022 Rize, Scope, Sequence, Tellaro motorhomes
the Flex-190 Solar Panel has the potential for a direct short at the output. If the short were to occur,
there is the potential for overheating which could lead to a fire and/or property damage.
TMC has contacted your selling dealer and has instructed them on how to install a new solar
panel on your motorhome. This will be done at no cost to you the owner. The remedy should
take approximately up to one (1) hour to perform.
At your earliest convenience, please contact your dealer and schedule an appointment to have
this remedy completed. To locate the nearest authorized TMC service center, please visit
https://www.thormotorcoach.com/locate-a-service-center/. If you have questions concerning this
recall or if you need any assistance, please contact the TMC Warranty/Service Department by
mail at TMC, P.O. Box 1486, Elkhart, IN 46515-1486, by phone at 877-855-2867, or email at
Recalls@TMCRV.com.
If you had appropriate repairs completed prior to receipt of this recall notice, and if you incurred
any direct cost in connection with obtaining such repair, you may be eligible to receive
reimbursement from TMC by contacting the TMC Warranty/Service Department.
If after contacting TMC Customer Service you are still not satisfied we have done our best to remedy this situation, you
may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey
Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-
424-9153; or go to https://www.safercar.gov.) Federal regulations require that any vehicle lessor receiving this recall notice
must forward a copy of this notice to the lessee within ten days.
Thank you for your attention and cooperation in this matter.
Sincerely,
Thor Motor Coach
Hanah Klodzinski
Recall Compliance Coordinator
cc: National Highway Traffic Safety Administration (NHTSA)
Reason for
this recall
What we need
you to do
RECREATIONAL VEHICLE
SAFETY RECALL NOTICE
Safety Recall: 21V-396
Safety Advisory: RC000226
July 2021
What we
will do
***************************************************************************************************************
IMPORTANT SAFETY RECALL
RC000226
This notice applies to vehicle: «VIN»
«Dealer_name»
«Street»
«City», «State» «Zip»
Dear Dealer:
This Safety Recall Notice is sent to you in accordance with the requirements of the United States National Traffic and Motor Vehicle Safety Act and The Canadian Motor Vehicle Safety Act and is important for your safety.
Thor Motor Coach (TMC) decided that a defect which relates to motor vehicle safety exists in certain models of the below listed motorhomes.
It has been discovered that on certain model year 2022 Rize, Scope, Sequence, Tellaro motorhomes the Flex-190 Solar Panel has the potential for a direct short at the output. If the short were to occur, there is the potential for overheating which could lead to a fire and/or property damage.
The required action is to replace the defective solar panel with a new one. This remedy should take approximately up to one (1) hour to perform.
Dealers that have stock units impacted by this recall can access the full list of affected VINs sold to their dealership by accessing the “Service Campaign” portion of the TMC Advantage Web Portal. If any unit on this list has been retail sold you are asked to notify the retail owner as soon as possible of this recall because their vehicle was not registered at the time the retail notice was mailed. Please immediately register any retail sold units on this list. As a reminder, you are required by law to complete this recall on any stock units in inventory prior to retail sale. Any vehicle lessor receiving this notice must forward a copy to the lessee within 10 days.
If you have questions concerning this recall, please contact the TMC Warranty/Service Department by mail at TMC, P.O. Box 1486, Elkhart, IN 46515-1486, or by phone at (877) 500-1020.
We apologize for this inconvenience; however, we have taken this action in the interest of customer safety and continued satisfaction with our products.
Sincerely,
Hanah Klodzinski
Recall Compliance Coordinator
Re: NHTSA Recall No. 21V-396
Transport Canada No. 2021-327
***************************************************************************************************************
SEOCONTENT-END
4 Affected Products
Vehicles
MAKE | MODEL | YEAR |
THOR MOTOR COACH![]() | RIZE | 2022 |
THOR MOTOR COACH![]() | SCOPE | 2022 |
THOR MOTOR COACH![]() | SEQUENCE | 2022 |
THOR MOTOR COACH![]() | TELLARO | 2022 |
9 Associated Documents
Recall Acknowledgement
RCAK-21V396-9792.pdf 645.776KB
Remedy Instructions and TSB
RCRIT-21V396-9743.pdf 606.467KB
Remedy Instructions and TSB
RCRIT-21V396-6815.pdf 606.467KB
Defect Notice 573 Report
RCLRPT-21V396-2992.PDF 217.119KB
ISSUED Owner Notification Letter(Part 577)
RCONL-21V396-1036.pdf 36.969KB
Manufacturer Notices(to Dealers,etc)
RCMN-21V396-4802.pdf 139.724KB
Manufacturer Notices(to Dealers,etc)
RCMN-21V396-0621.pdf 139.724KB
Recall Quarterly Report #2, 2021-4
RCLQRT-21V396-5475.PDF 211.229KB
Recall Quarterly Report #1, 2021-3
RCLQRT-21V396-6152.PDF 211.132KB
Recalls Documents
- [Wide Application]: Daily Output 800wh/day under 4 hours full sunshine condition. Perfect for RV, Caravan, Marine, Camper
, Electric scooter, Golf Carts, Power wheels, Trolling motor, Tool trailer, Backup power supply for cabin shed home etc.
- [Excellent Performance]: ECO-WORTHY solar panels use high-performance monocrystalline solar cells, which can provide up to 21.5% higher efficiency sufficient light conditions.size:35.2*23.1.37in
- [Durable]: Corrosion-resistant aluminum alloy frame, so that the panel can be used for decades, and can withstand strong wind (2400Pa) and snow load (5400Pa), with a long service life. Ip65 rated junction box provides complete protection.:
- [Complete and Easy]: The back of the pre-drilled and plug-and-play cables allow quick installation, the kit can be connected in series (24V) or parallel (12V) if you need. What you will get: 2 pcs 100W mono solar panel + 2 set of Z mounting brackets + 30A solar controller + 1 pair of 16.4ft 10 awg solar cables + 1 pair of 2-in-1 connectors + 1 pair of 4.92ft tray cable.
- [Support]: 1 year with 24/7 tech support, if any problems or questions about the product,please do not hesitate to let us know through Amazon or call ECO-WORHTY hotline for solution.
- [Powerful Energy Generation]The Premium 400W Kit can produce an average of 1.6KWH of electricity per day (depending on sunlight availability). Each solar panel comes with a pair of 35 inches cables. By-pass diodes are pre-installed in waterproof IP-65 rated junction box to minimize power drop caused by shade and ensure excellent performance in low-light environments.
- [Premium Quality]100W Monocrystalline Cell Solar Panel, 21% High efficiency of charge the Energy storage equipment. Withstand high wind (2400Pa) and snow loads (5400Pa), the surface is made up of 3.2mm low Iron glass, the monocrystalline modules are framed by 35mm width aluminum alloy, which is 2~5mm wider than the others'.
- [Maximum Efficiency]Maximum power point tracking technology, the tracking efficiency is as high as 99%, and the peak conversion efficiency is 98%, which is 40% higher than the traditional PWM charge controller. And protects your system from overcharge and overdischarge.
- [Easy Installation]Each solar panel rear shelf has pre drilled and 16 foot cables with Y branches.Cable plug and play designed connectors allow for quick installation and detailed instructions for each attachment, making your installation easier and safer.
- [Stay Connected] Monitor your system with ease using the BT-02 Bluetooth module, which pairs with the controller and transmits real-time data on solar panel, battery, load, and more directly to your mobile phone. With Bluetooth 5.0 technology, the signal can reach up to 82 feet.
- [Wide Application] 800Wh daily output depends on the 4 hours sunlight availability. This panel is suited for applications that require a smaller footprint, making it a favorite for those with RVs, campers
, caravan, boat, Green house and more.
- [Excellent Performance] 22% High solar cell efficiency. Corrosion-resistant aluminum frame for outdoor use, allowing the panels to last for decades as well as withstand high winds (2400Pa) and snow loads (5400Pa)
- [Multiple Protection] The Renogy
Adventurer-Li is a 30A PWM solar power charge controller that is designed for aesthetically clean flush mounting on RV or camper
walls. It can prevent the battery from over charge, over voltage, discharge and short circuit, reversed polarity protection.
- [Easy Installation] Pre-drilled holes and Plug&Play cables on the back allow for fast mounting, and it supports lithium batteries, lead-acid batteries, gel batteries. 3 pairs of Y branch connectors are newly added to meet your parallel requirements.
- [Warranty] 5 year warranty and 24/7 technical support team.
- Plug and Play Solar Kit: Complete kit includes a 200W solar suitcase, a 20A waterproof Voyager charge controller, and alligator clips. Compatible with multiple kinds of 12V batteries, easily add to your existing system.
- Remarkable Efficiency: Renogy
solar panels using grade A+ monocrystalline solar cells. Advanced smart PWM technology charge controllers ensure charging efficiency and safety.
- Foldable Design: Provide more flexible for outdoor and off-grid use, easy to carry, store and set up.
- Safety Guarantee: Advanced smart PWM technology charge controller with multiple protections, ensure charging efficiency and safety.
- Reailable Quality: This kit comes with a premium rugged canvas protective case. Highly weather-resistant backplanes are to last for 25 years. Additionally, we provide a 5-year materials and workmanship warranty.
- Powerful yet Compact: Boasting a 1,500W AC output and a 3,000W surge peak, the Solar Generator 1000 V2 can power multiple appliances, including AC units, fridges, and electric pots. With a 1,070Wh capacity and a lightweight build of only 23.8 lbs, along with a foldable handle, it makes an excellent companion for outdoor camping, road trips, or emergencies.
- One Hour Fast Charging: Charge your Explorer 1000 v2 Portable Power Station from 0% to 100% battery level in just one hour with emergency charging activated via the Jackery App. It defaults to 1.7 hours for a full charge to optimize battery health. Engineered with advanced ChargeShield 2.0 technology, this power station charges safer, faster, and smarter.
- 10 Year Lifespan: The Explorer 1000 v2 portable power station is equipped with a durable LFP battery, maintaining over 70% of its original capacity even after 4,000 charge cycles, offering longevity exceeding 10 years.
- Tailored for Versatility: Featuring two USB-C ports, one USB-A port, one DC car port, and three pure sine wave AC ports, along with LED lights, the Solar Generator 1000 V2 is capable of charging multiple devices simultaneously, meeting power needs in various scenarios. PD 100W fast USB-C charging ensures a rapid charging speed, even without power adapters.
- Smart App Control: Effortlessly switch between different charging modes with Jackery’s App—including one hour emergency charging from 0 to 100%, 30 dB quiet overnight charging mode, and energy efficiency mode. Maximize the freedom to adjust the power station to meet your needs.
- 【Efficient Performance】This Starter Kit can generate an average of 500Wh of electricity per day (varies with sunlight). The solar panel boasts a 22.5% cell efficiency, 1.3% higher than other counterparts. Each panel dispatched from our facility undergoes 100% EL testing, ensuring that your panel is completely free from any hidden cracks.
- 【Market-Leading Service Plan】Enjoy worry-free usage with our market-leading service plan, providing 10 years of coverage for solar panel material and workmanship, along with a 2-year plan for the charge controller. Additionally, benefit from a 25-year service plan for the power output of the panel.
- 【Exceptional Safety】Certified by UL 61730, CSA C22.2#61730, IEC 61730/IEC 61215, our solar panel withstands 2400Pa wind and 5400Pa snow loads. Featuring IP65-rated J-box and IP67-rated solar connectors, rest assured, it can tackle any weather challenge.
- 【Remote Monitoring】The Wanderer PWM Charge Controller features an RS232 Bluetooth port. By adding a Renogy
BT-1 Bluetooth Module, you can remotely monitor your solar system on the Renogy
DC Home app. Keep track of voltage and current at any time, and receive timely warnings for over-voltage, under-voltage, and over-discharge.
- 【Excellent Compatibility】The solar kit with the Wanderer 30A PWM Charge Controller, supports expansion up to 400W with additional solar panels and is compatible with AGM, Gel, Flooded, and Lithium batteries.
- [Wide Application] 1600Wh daily output depends on the 4 hours sunlight availability.This panel is suited for applications that require a smaller footprint, making it a favorite for those with RVs, campers
, caravan, boat, Green house and more.
- [Excellent Performance] 22% High solar cell efficiency. Corrosion-resistant aluminum frame for outdoor use, allowing the panels to last for decades as well as withstand high winds (2400Pa) and snow loads (5400Pa)
- [Multiple Protection] Adventurer 30A PWM Charge Controller is designed to be used with 12V or 24V photovoltaic systems. This advanced negative-ground controller is designed for aesthetically clean flush mounting on RV or camper
walls. It can prevent the battery from over charge, over voltage, discharge and short circuit, reversed polarity protection.
- [Easy Installation] Pre-drilled holes and Plug&Play cables on the back allow for fast mounting. And it supports 3 types of batteries:lithium batteries, lead-acid batteries, gel batteries. 3 pairs of Y branch connectors are newly added to meet your parallel requirements.
- [Warranty] 10 year warranty and 24/7 technical support team.
- 【High Conversion Rate】This 30W solar panel with monocrystalline A+ solar cell has an excellent cell efficiency of 21%-30%. Designed to charge and maintain 12V rechargeable batteries like LiFePO₄, Lithium Ion, AGM, SLA, GEL, EFB, MF, etc. Keep batteries charged for trailer, tractor, truck, boat, motorcycle, RV, car, lawn mower, water pump, gate opener, electric fence, etc
- 【Built to Last】 Low-iron tempered glass surface and corrosion-resistant aluminum frame, make this solar panel 100% waterproof and rustproof, and provide the prolonged lifespan up to 25 years. This 12V solar panel can withstand all weather conditions such as sandstorm, strong wind, thunderstorm, blizzard, hail, etc. It can withstand up to 2400Pa wind pressure and 5400Pa snow load
- 【Smart Charge Controller】IP65 waterproof charge controller. The charging efficiency of this upgraded 10A controller is 20%-30% higher than other controllers on the market. Its intelligent three-stage charging design effectively prevents the battery from overcharging. You will clearly know the charging status of the battery through the three indicator lights on the controller
- 【Easy to Install & Angle Adjustable】- Equipped with a 360 degree angle adjustable mounting bracket. Helps solar panels always have the best angle to face the sun. It’s very easy to install this bracket on the solar panel with pre-drilled mounting holes and needed screws. All cable connections are plug and play
- 【What You Get】 1 solar panel + 1 solar charger controller + 1 alligator clips + 1 SAE extension cable + 2 screws. We provide one year after-sale and lifetime technical support. 7×24 hours After-sales service ensures that your question is answered within one day
- [One-stop shopping Experience]This 390W complete system includes all the materials to build a solar system, you no longer need to worry about the various compatibility issues that DIY will encounter. At the same time, subsequent maintenance will no longer be a problem that bothers you
- [1.6KWH Power Generation&1.28KWH Storage ] The ideal daily power output is 1.6KWH (under 4 hours sunlight), perfectly suitable for RV, shed, cabin, home or other energy backup. It can also provide enough power to run TV,air conditioner, water heater, refrigerator, coffee maker, microwave and other AC 110V devices.
- [Quick Installation in 4 Steps] Even a novice can quickly complete the installation, just 4 steps: ① Connect the solar panel to a 24V array ② Connect the 12V battery to the controller ③ Connect the connected solar panel array to the controller ④ Connect the inverter to the battery
- [Reliable Service] ECO-WORTHY is committed to providing one-on-one dedicated customer service and lifelong worry-free technical support. Whenever and wherever you have any questions or need help, you are welcome to contact us at any time, and we will be happy to serve you.
- [Package Includes]: 2pcs 195W bifacial solar panel, 1pcs 12V100A lithium battery, 1pcs 1000W inverter, 1pcs 40A MPPT controller and Bluetooth module, and the wires required for installation
- [Ideal Output]The ideal daily output power is about 3.2 KWH (depending on the availability of sunlight). The kit can meet most of your power needs, and is very suitable for ships, sheds, homes, workshops, etc.
- [Bifacial solar panels]Bifacial solar panels are designed with a transparent back of 12BB solar cells, the back panel uses composite materials, the light transmittance up to 91.5%, the conversion rate of 23%, the power generation is 858Wh per day under ideal conditions, compared to traditional solar panels, the power can up to 33%.
- [Efficient and real-time monitoring] Maximum Power Point Tracking technology with a high tracking efficiency of up to 99% and 98% peak conversion efficiency, 40% more than traditional PWM, .The kit also includes the BT-02 Bluetooth module, which can connect the controller to a mobile phone to monitor the data of solar panels, batteries and other loads in real time, and the signal can reach up to 82 feet.
- [Package includes] 4PCS Bifacial 195W solar panel+1PC 60A MPPT charging controller+1 pair of 16ft 12AWG extended solar cables and connectors+3 pairs of Y branches with connectors+4 sets of Z brackets+1 pair of tray cables.
- [Tips] In order to deliver the product safely, we will use separate packages for transportation, which may cause the packages to arrive at different times, but they will eventually be delivered within the promised time frame. If the product is damaged after delivery, please send us a picture to let us know the amount of damage, and we will resend it to you.
Last update on 2025-04-16 / Affiliate links / Images from Amazon Product Advertising API
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