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June 17, 2021 NHTSA CAMPAIGN NUMBER: 21V454000
Emergency Exit Handle Wire May Break/FMVSS 217
A broken handle wire on the emergency exit can delay passengers from exiting the vehicle during an emergency, increasing their risk of injury.
NHTSA Campaign Number: 21V454
Manufacturer Temsa
Components STRUCTURE
Potential Number of Units Affected 295
Summary
Temsa is recalling certain 2014-2020 TS45 buses. The external release handle for the roof emergency exit may have a rusted wire, which could break when force is applied to open the exit. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 217, “Bus Emergency Exits and Window Retention and Release.”
Remedy
Temsa service centers will replace the external handle wire, free of charge. Owner notification letters were mailed on August 12, 2021. Owners may contact Temsa
customer service at 1-800-625-9319.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Description of Modification:
Replacement of the roof hatches’ wires and clips with new ones sent in the SB kit
SEOCONTENT-START
0, SERVICE BULLETIN
TEMSA,
Subject: Replacement of the roof hatches’
wires and clips.
Bulletin No:
Rev No:
Vehicle Model:TS45
Date of issue:
What to do with off coming parts:
IZl Scrap
โก Retu rn
โก Use with additional parts
โกOn consignment
โก No off coming parts
Description of Modification:
Bulletin Type: Recall
PQR No:
Ref. No:
Flat Rate Time/ Code: 120 min
Modify Before:
What to do with outstanding parts of previous
revision:
โก Scrap
โก Return
โก Use with additional parts
โก On consignment
~No outstanding parts
Replacement of the roof hatches’ wires and clips with new ones sent in the SB kit.
Bulletin Responsible: ismail K1rang
Published & Approved By: Gokhan Avc1lar
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
2. Protect Seats Before Starting
Dress properly to avoid personal injury and damage
to the vehicle.
Always wear protective clothing.
Do not wear any worm or loose-fitting
clothing. Remove jewelry before starting to
work.
In case of long hair, use hairmet
The illustration on the left shows some of correct
and incorrect clothing
Remove all sharp accessories before starting to work.
(For example: belt, clock, neck etc.)
should be protected with appropriate coverings.
3. ยทยท-ยท-ยทยทยท.:. -ยทยท ยทยทยท- Chasis
a) Always disconnected batteries (starting with negative pole)
b) Disconnect connectors of electrical and electronic equipment (electronic control units,
sensors and actuators) if they are less than 2 meters away from the chasiss part to be
welded or the grounding line of welding euipment.
c) Disconnect engine and vehicle.
d) The grounding line must never be connected to vehicle components such as engines,
axles and springs. To avoid risk of damaging parts such as bearings or springs, arc
formation must not be allowed on these parts
e) Grounding line must take good contact and be placed as close as possible to part to be
welded.
f) Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70C
g) Ignition key should be removed.
h) Reconnect in reversed order of disconnecting. Ensure that a good grounding line is
made between chassis, engine and cover.
No Part No
1 RP229100-12Y
2 RP229100-13Y
No Part No
1 RP229100-12Y
2 RP229100-13Y
3 SM-54Y
Excluded Part List
Part Name
Old Wire
Old Clips
Included Part List
Part Name
Stainless wire
Stainless clip
Sealent (Henkel terostat
ms939 cartridge 570
ml)
Picture
Picture
Qty
2
4
Qty
2
4
Unit of
Measure
Pieces
Pieces
Unit of
Measure
Pieces
Pieces
0,026 cartridge or
15 ml.
TECHNICAL INSTRUCTIONS
Replacement of roof hatches’ wires and clips with new ones sent in the SB kit.
7. To be able to carry out service bulletin application, take the vehicle to safety area and shut
off the engine and turn off battery main switch (See Figure-1)
Figure-1
8. See two roof hatches on the vehicle roof (see Figure-2)
Figure- 2 Front and rear roof hatches.
9. Screw off the safety cover screws by using a chargeable drill with star bit no.2. Then
remove “the roof hatch release handle” by turning it counterclockwise direction. And finally
dismantle the cover (see Figure-3).
Safety cover srews
The roof hatch release handle
Figure -3
10. Cut the wire of the roof hatch at the point seen in Figure-4 by a flush cutter and remove the
knob at the endpoint. Then pull and remove the wire.
Figure-4
11. Screw off the crosshatch handle’s screws by using a chargeable drill with star bit no.2,
then remove the handle (see Figure-4)
Figure-5
6.a) Prepare the new stainless wire by mounting the new stainless clip at its endpoint with a
drill tipped the bit no. 2 as seen in Figure-6a.
b) Pass the new wire with clip through the circle on the mechanism and then the hole on
the plastic cover as seen in Figure-6b.
Figure-6a
Figure-6b
Mount the new clip to
the new wire
Pass the new wire with clip through
the circle on the mechanism and then
the hole on the plastic cover.
7. Pass the wire through the inside of plastic roof hatch cover (see the dashed line in Figure 7).
Hold the wire dismantled handle’s gap. Then pass through the wire the small hole on the
plastic cover as seen in 3rd photo of Figure-?
wire small hole
handle’s gap
Figure-?
8. Pass the wire across the inside of the roof hatch and reeve it into the hole at the frame of the roof
hatch (see Figure-8).
F
Reeve into the hole at the frame of the ch.
9. Get on the roof of the vehicle and take the wire going out of the frame hole and bind it to the
red handle by using the new clamp (see Figure-9)
Figure-9
10. Clean the hole area the wire passed through in the roof hatch frame by alcohol or
another cleaner.
Then seal the the hole by using sealant SM-54 and sealent gun very carrefully !
This is very important to prevent the water leakage from outside into the vehicle (see Figure-
10)
Figure-10
11.Finally, remount the roof hatch safety cover, the release handle, and handle to their places.
Apply all this replacement process for both roof hatches of a vehicle.
LABOUR RATE BREAKDOWN
Application Time
(min)
Tool and vehicle preparation 10
Replacement of the 1st roof hatch on the vehicle 30
Replacement of the 2nd roof hatch on the vehicle 30
Sealing process on the vehicle roof 15
Total 85
TOOLS
No. VIN Country
1 NL TEJXU81 E1 USA
2 NL TEJXU88F1 USA
3 NL TEJXM82L 1 USA
4 NL TEJXM80L 1 USA
5 NLTEJXM89L 1 USA
6 NL TEJXM84L 1 USA
7 NL TEJXM82L 1 USA
8 NL TEJXM80L 1 USA
9 NL TEJXM84L 1 USA
10 NL TEJXM82L 1 USA
11 NL TEJXM80L 1 USA
12 NL TEJXM89L 1 USA
13 NL TEJXM96K1 USA
14 NL TEJXM83K1 USA
15 NL TEJXM81 K1 USA
16 USA
17 NL TEJXM88K1 USA
18 NL TEJXM86K1 USA
19 NLTEJXM84K1 USA
20 NL TEJXM82K1 USA
21 NL TEJXM80K1 USA
22 NL TEJXM84K1 USA
23 NLTEJXM82K1 USA
24 NL TEJXM80K1 USA
25 NL TEJXM89K1 USA
26 NL TEJXM87K1 USA
27 USA
No. VIN Country
28 NL TEJXM83K1 USA
29 NL TEJXM81 K1 USA
30 NL TEJXM8XK 1 USA
31 NL TEJXM88K1 USA
32 NL TEJXM81 K1 USA
33 NL TEJXM8XK 1 USA
34 NL TEJXM88K1 USA
35 NL TEJXM86K1 Canada
36 NL TEJXM84K1 USA
37 NLTEJXM82K1 USA
38 NL TEJXM80K1 USA
39 NLTEJXM89K1 USA
40 NL TEJXM87K1 USA
41 NLTEJXM85K1 USA
42 NL TEJXM89K1 USA
43 NLTEJXM87K1 USA
44 NL TEJXM85K1 USA
45 NL TEJXM83K1 USA
46 NL TEJXM81 K1 USA
47 NL TEJXM8XK 1 USA
48 NL TEJXM88K1 USA
49 NL TEJXM86K1 USA
50 NLTEJXM84K1 USA
51 NL TEJXM82K1 USA
52 NLTEJXM86K1 USA
53 NL TEJXM84K1 USA
54 NLTEJXM82K1 USA
55 NL TEJXM80K1 USA
56 NL TEJXM89K1 USA
57 NL TEJXM87K1 USA
58 NLTEJXM85K1 USA
59 NL TEJXM83K1 USA
60 NL TEJXM81 K1 USA
61 NL TEJXM8XK 1 USA
62 NL TEJXM83K1 USA
63 NLTEJXM81 K1 USA
64 NL TEJXM81 J 1 USA
65 NL TEJXM8XJ 1 USA
66 NLTEJXM88J1 USA
67 NL TEJXM84K1 USA
68 NL TEJXM82K1 USA
69 NL TEJXM80K1 USA
70 NL TEJXM89K1 USA
71 NL TEJXM87K1 USA
No. VIN Country
72 NLTEJXM82J1 USA
73 NL TEJXM80J 1 USA
74 NL TEJXM89J 1 USA
75 NL TEJXM87 J 1 USA
76 NL TEJXM85J 1 USA
77 NLTEJXM81 K1 USA
78 NL TEJXM81 J 1 USA
79 NL TEJXM88K1 USA
80 NLTEJXM86K1 USA
81 NLTEJXM84K1 Canada
82 NL TEJXM8XJ 1 USA
83 NL TEJXM88J 1 USA
84 NL TEJXM86J 1 USA
85 NLTEJXM84J1 USA
86 NL TEJXM82J 1 USA
87 NL TEJXM80J 1 USA
88 NL TEJXM89J 1 USA
89 NL TEJXM87 J1 USA
90 NL TEJXM85J 1 USA
91 NL TEJXM83J1 USA
92 NL TEJXM87 J 1 USA
93 NLTEJXM85J1 USA
94 NLTEJXM83J1 USA
95 NLTEJXM81J1 USA
96 NL TEJXM8XJ 1 USA
97 NLTEJXM88J1 USA
98 NL TEJXM86J 1 USA
99 NL TEJXM84J1 USA
100 NL TEJXM82J 1 USA
101 NL TEJXM80J 1 USA
102 NLTEJXM88J1 USA
103 NL TEJXM86J 1 USA
104 NL TEJXM84J 1 USA
105 NLTEJXM82J1 USA
106 NL TEJXM80J 1 USA
107 NL TEJXM89J 1 USA
108 NL TEJXM87 J1 USA
109 NL TEJXM85J 1 USA
110 NLTEJXM83J1 USA
111 NLTEJXM81J1 USA
112 NL TEJXM85J 1 USA
113 NLTEJXM83J1 USA
114 NL TEJXM81 J 1 USA
115 NL TEJXM8XJ 1 USA
No. VIN Country
116 NLTEJXM88J1 USA
117 NL TEJXM86J 1 USA
118 NL TEJXM84J1 USA
119 NL TEJXM82J 1 USA
120 NL TEJXM80J 1 USA
121 NL TEJXM89J1 USA
122 NL TEJXM82J1 USA
123 NL TEJXM80J 1 USA
124 NLTEJXM89J1 USA
125 NL TEJXM87 J 1 USA
126 NL TEJXM85J1 USA
127 NL TEJXM83J 1 USA
128 NL TEJXM81 J 1 USA
129 NL TEJXM8XJ 1 USA
130 NL TEJXM88J 1 USA
131 NLTEJXY80H1 USA
132 NLTEJXY84H1 USA
133 NL TEJXY82H 1 USA
134 NLTEJXY80H1 USA
135 NLTEJXY89H1 USA
136 NL TEJXY87H 1 USA
137 NL TEJXY85H 1 USA
138 NLTEJXY83H1 USA
139 NLTEJXY81 H1 USA
140 NL TEJXY8XH 1 USA
141 NLTEJXM83J1 USA
142 NL TEJXY81 H 1 USA
143 NLTEJXY8XH1 USA
144 NLTEJXY88H1 USA
145 NLTEJXY86H1 USA
146 NLTEJXY84H1 USA
147 NL TEJXY82H1 USA
148 NLTEJXY80H1 USA
149 NL TEJXY89H 1 USA
150 NL TEJXY87H 1 USA
151 NLTEJXY85H1 USA
152 NL TEJXY87H 1 USA
153 NL TEJXY89H 1 USA
154 NLTEJXY85H1 USA
155 NLTEJXY83H1 USA
156 NLTEJXY81H1 USA
157 NLTEJXY8XH1 USA
158 NL TEJXY88H 1 USA
159 NL TEJXY86H1 USA
No. VIN Country
160 NL TEJXY84H 1 USA
161 NL TEJXY82H 1 USA
162 NLTEJXY86H1 USA
163 NLTEJXY84H1 USA
164 NL TEJXY82H 1 USA
165 NL TEJXY80H 1 USA
166 NLTEJXY89H1 USA
167 NL TEJXY87H1 USA
168 NLTEJXY85H1 USA
169 NL TEJXY83H 1 USA
170 NLTEJXY81H1 USA
171 NL TEJXY8XH 1 USA
172 NL TEJXY85G 1 USA
173 NLTEJXY83G1 USA
174 NLTEJXY81G1 USA
175 NLTEJXY8XG1 USA
176 NL TEJXY88G 1 USA
177 NL TEJXY86G 1 USA
178 NL TEJXY84G 1 USA
179 NL TEJXY82G1 USA
180 NL TEJXY80G 1 USA
181 NLTEJXX87G1 USA
182 NLTEJXX80G1 USA
183 NLTEJXX89G1 USA
184 NLTEJXX87G1 USA
185 NL TEJXX85G 1 USA
186 NL TEJXX83G 1 USA
187 NLTEJXX81G1 USA
188 NLTEJXX8XG1 USA
189 NL TEJXX88G 1 USA
190 NLTEJXX86G1 USA
191 NL TEJXX84G1 USA
192 NLTEJXX88G1 USA
193 NL TEJXX86G 1 USA
194 NL TEJXX84G 1 USA
195 NL TEJXX82G 1 USA
196 NL TEJXX80G 1 USA
197 NLTEJXX89G1 USA
198 NLTEJXX87G1 USA
199 NL TEJXX85G 1 USA
200 NL TEJXX83G 1 USA
201 NL TEJXX81 G 1 USA
202 NL TEJXX89G 1 USA
203 NLTEJXX87G1 USA
No. VIN Country
204 NL TEJXX85G 1 USA
205 NL TEJXX83G 1 USA
206 NLTEJXX81G1 USA
207 NL TEJXX8XG1 USA
208 NLTEJXX88G1 USA
209 NLTEJXX86G1 USA
210 NL TEJXX84G 1 USA
211 NL TEJXX82G 1 USA
212 NL TEJXX86G 1 USA
213 NL TEJXX84G 1 USA
214 NL TEJXX82G 1 USA
215 NL TEJXX80G 1 USA
216 NL TEJXX89G 1 USA
217 NLTEJXX87G1 USA
218 NL TEJXX85G 1 USA
219 NL TEJXX83G 1 USA
220 NL TEJXX81 G 1 USA
221 NLTEJXX8XG1 USA
222 NLTEJXX83G1 USA
223 NLTEJXX81G1 USA
224 NL TEJXX8XG1 USA
225 NL TEJXX86G 1 USA
226 NLTEJXY8XG1 USA
227 NL TEJXX84G 1 USA
228 NL TEJXX82G 1 USA
229 NL TEJXX80G 1 USA
230 NL TEJXX89G 1 USA
231 NLTEJXX87G1 USA
232 NL TEJXX80G 1 USA
233 NL TEJXX89G 1 USA
234 NLTEJXX87G1 USA
235 NL TEJXX85G 1 USA
236 NL TEJXX83G 1 USA
237 NL TEJXX81 G 1 USA
238 NL TEJXX8XG1 USA
239 NL TEJXU84F1 USA
240 NL TEJXU82F1 USA
241 NLTEJXX88G1 USA
242 NLTEJXX86G1 USA
243 NL TEJXX84G 1 USA
244 NL TEJXU80F1 USA
245 NL TEJXU89F1 USA
246 NLTEJXU87F1 USA
247 NL TEJXU85F1 USA
No. VIN Country
248 NL TEJXU83F1 USA
249 NL TEJXU81 F1 USA
250 NL TEJXU8XF1 USA
251 NL TEJXU88F1 USA
252 NL TEJXU81 F1 USA
253 NL TEJXU8XF1 USA
254 NL TEJXU88F1 USA
255 NL TEJXU86F1 USA
256 NL TEJXU84F1 USA
257 NL TEJXU82F1 USA
258 NL TEJXU80F1 USA
259 NL TEJXU89F1 USA
260 NL TEJXU87F1 USA
261 NL TEJXU85F1 USA
262 NL TEJXU89F1 USA
263 NL TEJXU87F1 USA
264 NL TEJXU85F1 USA
265 NL TEJXU83F1 USA
266 NL TEJXU81 F1 USA
267 NL TEJXU8XF1 USA
268 NL TEJXU88F1 USA
269 NL TEJXU86F1 USA
270 NLTEJXU84F1 USA
271 NL TEJXU82F1 USA
272 NL TEJXU86F1 USA
273 NL TEJXU84F1 USA
274 NL TEJXU82F1 USA
275 NL TEJXU80F1 USA
276 NL TEJXU89F1 USA
277 NL TEJXU87F1 USA
278 NL TEJXU85F1 USA
279 NL TEJXU83F1 USA
280 NL TEJXU81 F1 USA
281 NL TEJXU8XF1 USA
282 NL TEJXU83F1 USA
283 NLTEJXU81 F1 USA
284 NL TEJXU8XF1 USA
285 NL TEJXU88F1 USA
286 NL TEJXU86F1 USA
287 NL TEJXU84F1 USA
288 NL TEJXU82F1 USA
289 NL TEJXU80F1 USA
290 NL TEJXU89F1 USA
291 NL TEJXU87F1 USA
No. VIN Country
292 NL TEJXU80F1 USA
293 NL TEJXU89F1 USA
294 NL TEJXU87F1 USA
295 NL TEJXU85F1 USA
296 NL TEJXU85E1 USA
297 NLTEJXU83E1 USA
SEOCONTENT-END
7 Affected Products
Vehicle
MAKE | MODEL | YEAR |
TEMSA![]() | TS45 | 2014-2020 |
8 Associated Documents
Recall Acknowledgement
RCAK-21V454-4206.pdf 646.196KB
Noncompliance Notice 573 Report
RCLRPT-21V454-4813.PDF 214.898KB
Recall 573 Report- Amendment 3
RCLRPT-21V454-4175.PDF 237.57KB
Recall 573 Report- Amendment 2
RCLRPT-21V454-5362.PDF 237.579KB
Recall 573 Report- Amendment 1
RCLRPT-21V454-8085.PDF 237.551KB
Recall Quarterly Report #1, 2021-3
RCLQRT-21V454-5083.PDF 211.121KB
Safety Bulletin
RCSB-21V454-3727.pdf 1812.585KB
Recall Quarterly Report #2, 2021-4
RCLQRT-21V454-9499.PDF 211.22KB
Recalls Documents
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- โฎใWIDE RANGE APPLICATIONใThis battery operated exit sign with double face are widely use in commercial facilities to provide illumination in different positions such as office buildings, exit doors or stairways in schools, churches, hospitals,canteen,commercial building and industrial building.
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- Country of Origin: โUSA
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