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August 27, 2021 NHTSA CAMPAIGN NUMBER: 21V671000
Propane Regulator May Fail and Cause Fire
Increased propane pressure can enlarge the flames in gas appliances, increasing the risk of a fire.
NHTSA Campaign Number: 21V671
Manufacturer Airstream, Inc.
Components EQUIPMENT
Potential Number of Units Affected 222
Summary
Airstream, Inc. (Airstream
) is recalling certain 2021 Flying Cloud, Bambi, Caravel, Classic, Globetrotter, and International
recreational vehicles, equipped with Winntec model 6020 two-stage propane regulators. The regulator may fail, causing an increase in propane pressure.
Remedy
Dealers will inspect and replace the regulator, as necessary, and test the propane system for leaks, free of charge. Owner notification letters were mailed October 8, 2021. Owners may contact Airstream customer service at 1-877-596-6505 or 1-937-596-6111 ext. 7401 or 7411.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.


11/4/20–Grand Design RV informs THOR Ind. of three incidents involving Winntec Model 6020 regulators, where the regulators were suspected as the cause of fires. The Thor companies reviewed the issue internally and found no issues with these regulators at that time.
12/4/20–KZ RV informs THOR Ind. of two issues under investigation with the same suspect regulators.
12/22/20–Grand Design performs lab analysis on two failed regulators and finds they contain an oily substance inside. There is a belief that the oily substance is machining oil from a manufacturing process.
2/24/21–Grand Design informs THOR Ind. they are investigating several more fires, and will be sending regulators from those incidents for lab inspection.
3/16/21–Lab analysis performed on six regulators from Grand Design, including one exemplar and one from KZ RV. In the lab setting, the KZ RV regulator operated within allowable parameters, although it contained the same oily residue seen on the field samples.
4/19/21–THOR Ind. engages Exponent Engineering to conduct analysis of regulators to determine source of oily substance.
5/10/21–Safety Committee Meetings conducted at KZ RV, Keystone RV and Jayco
RV, to update them on regulator investigation. All committees request further investigation of specific claims and confirmation of Exponent findings.
5/12/21–Exponent provides written report/presentation on regulator analysis.
5/14/21–Meeting held with Grand Design, Dehco, Winnspec International, and Chen Fong to discuss regulator issue. Winnspec given until May 18, to return information regarding issues with their regulators.
5/19/21–Safety Committee Meetings conducted at KZ RV, Keystone RV and Jayco
RV to update them on the regulator investigation.
5/21/21–THOR Ind. Discussed regulator issue with the Medium Heavy Duty ODI office.
5/24/21 & 5/25/21 – Meeting with Grand Design, Dehco, Winnspec International, and Chen Fong at Livonia, MI testing facility, to discuss regulator investigation. Chen Fong agrees the regulator is allowing higher pressure than expected with a compromised second stage seal.
5/27/21–Safety Committee Meetings conducted at KZ RV, Keystone RV and Jayco
RV. All safety committees decide to move forward with a recall for safety for units built with a defective Winntec Model 6020 regulator.
6/16/21 – Video Meeting was held with Thor Industries and NHTSA ODI and Recalls Management Divisions to update them on the progress of gathering the required populations of all regulator recalls submitted by the Thor Companies. NHTSA was informed that more confirmation testing was required to definitively establish a population.
7/7/21 – Exponent provided Thor Industries draft testing results of the interaction of the second stage seal with various plasticizers found in hoses used on the regulators from the last five years of manufacturing. Only one sample per year was available to test. This testing confirmed similarities in several years.
7/8/21 – Exponent’s draft testing results reviewed with Thor Industries companies. Due to small sample size, it was requested to see if more samples could be secured for confirmation testing.
7/16/21 – Thor Industries conducts meeting with Dehco, UFP and Winnspec to discuss the regulator recalls. Winnspec agrees to provide further second stage seal discs to confirm earlier testing.
8/2/21 – Testing samples from Winnspec received from China at Exponent.
8/18/21 – Exponent provides draft testing results to Thor Industries on confirmation Samples.
8/20/21 – Thor Industries conducts meeting with affected companies to discuss testing results. Companies are instructed to review the results with their Safety Committees and adjust recall populations accordingly.
8/25/21 – Airstream conducts Safety Committee meeting to review Winntec regulator and decides to issue a safety recall.
21E081 – Possible LP Regulator Failure – Winntec & WIC Model 6020 LP Regulators
21E081 – Possible LP Regulator Failure – Winntec & WIC Model 6020 LP Regulators
6 Affected Products
Vehicles
MAKE | MODEL | YEAR |
AIRSTREAM![]() | BAMBI | 2021 |
AIRSTREAM![]() | CARAVEL | 2021 |
AIRSTREAM![]() | CLASSIC | 2021 |
AIRSTREAM![]() | FLYING CLOUD | 2021 |
AIRSTREAM![]() | GLOBETROTTER | 2021 |
AIRSTREAM![]() | INTERNATIONAL![]() | 2021 |
8 Associated Documents
Recall 573 Report – Amendment 1
RCLRPT-21V671-1280.PDF 221.515KB
Recall 573 Report – Amendment 2
RCLRPT-21V671-7558.PDF 221.514KB
Miscellaneous Document – Chronology
RMISC-21V671-6158.pdf 55.444KB
Defect Notice 573 Report
RCLRPT-21V671-5803.PDF 221.655KB
Recall Acknowledgement
RCAK-21V671-9371.pdf 695.645KB
Recall 573 Report – Amendment 3
RCLRPT-21V671-3339.PDF 221.637KB
Recall Quarterly Report #1, 2021-4
RCLQRT-21V671-7162.PDF 211.126KB
Recall Quarterly Report #2, 2022-1
RCLQRT-21V671-0947.PDF 211.225KB
Latest Recalls Documents
- Allows removal of the empty cylinder for refill without interrupting propane supply; includes 2 of the 12-inch pigtails to connect the regulator to the propane tank or propane supply
- For RVs with dual propane tanks; it automatically switches from primary to reserve tank when the primary tank is empty
- UL Listed Regulator, inlets are 1/4" SAE inverted flare and the outlet is 3/8" NPT female pipe thread; rated for 345,200 BTU
- Pairs well with our 48-inch thermoplastic hose; regulator is factory set at 11WC (water column)
- Double-stage design maintains constant gas pressure under changing demand and conditions
- DUAL-STAGE DESIGN maintains constant gas pressure under changing demands and conditions; 1st and 2nd stages ensure a smoother, more consistent flow of propane gas to all RV appliances
- HEAVY DUTY ALUMINUM and SOLID BRASS material ensures the connections with the tank are secure and leak-free
- SAFE and SECURE CONNECTIONS: POL Inlet tank connection and 3/8"-18NPT outlet connection to the main RV gas line
- OUTLET PRESSURE: 11-inch WATER COLUMN pressure and a BTU/HR capacity of 160,000; with vent hole at the top
- APPLICATIONS: Works great for larger RVs, Food Trucks, or other large vehicles with appliances with high BTU outputs
- Function Upgrade: Connect two propane tanks at once with Alloxity's 2-Stage regulator,won't stop working because one of them is out of gas, automatically switches from primary to reserve tank when primary is empty.At the same time, you can use the rotary pointer to designate one of the tank to work on, and the indicator changes color to let you know when a tank needs to be refilled.
- High-Quality Materials: Made of 100% solid brass, Alloxity's propane hose and regulator are durable and long-lasting. The RV pigtail propane hose is made of stainless steel braided material, ensuring air tightness and stability. All fittings are CSA certified.
- Specification and Parameters: Alloxity's RV propane regulator has a primary cylinder capacity of 210,000 BTU/hr and a reserve cylinder capacity of 130,000 BTU/hr. Inlets are 1/4" SAE Inverted Flare, Outlet is 3/8" Female NPT. RV pigtail propane hose has a 1/4" Male Inverted Flare and QCC1 Fitting.
- Versatile Application: Suitable for RVs, campers
, and travel trailers with dual propane tanks. These 18" RV pigtail propane hoses with 2-stage propane regulator can connect dual 5-40 lb refillable propane tanks or LP gas tanks to your camper
's 1/4" inverted male flare. Replace any existing automatic changeover regulator on your current RV, Travel Trailer, Camper
, maintains constant and continuous gas.
- Package List: Includes 1 PC 2 Stage Auto Changeover RV Propane Regulator, 2 pack 18'' Stainless Braided QCC1 1/4" Inverted Male Flare RV Pigtail Propane Hoses with Gauge, 1 PC Roll Sealing Tape, and 1 PC Wrench. If for any reason you are not satisfied with our products after receiving them within 2 years, simply contact us for a Free Replacement or Refund. Our Customer Service will solve your problems within 24 Hours.
- Designed to make your life easier - no more manually switching propane tanks! This regulator automatically switches to the full tank when one becomes empty, indicated by a red indicator window. And with pigtails included and a light weight of only 2.5 pounds, it's convenient to use and transport.
- Versatile and reliable - Perfect for any outdoor setting, from camping trips to backyard BBQs. The QCC1 hoses feature a flow limiter and check valve for added safety. Plus, its compact design (2 ¾"W x 6 ¼"H x 6 ¼"D) won't take up too much space in your storage or on your dual propane tank holder.
- High quality construction - Made with durable materials for long-lasting use, this propane regulator can handle up to 250 PSI of maximum working pressure. Its threaded inlets (¼" female NPT) ensure a secure connection, while the outlet (⅜" female NPT) provides steady fuel flow for all your propane needs.
- Keep your appliances going without any interruptions - Trust in our propane automatic changeover regulator to provide reliable gas supply for all your outdoor cooking needs. Upgrade your setup today!
- Efficient Dual-Stage Regulation System: The product adopts a dual-stage automatic switching design, which can manage air pressure more efficiently and provide stable airflow, ensuring that your RV, camper
or trailer always has a safe and stable LPG supply
- Wide Applicability: It can be perfect match for all kinds of RV equipments. Equipped with two 21-inch RV hoses, which can be easily connected to the QCC1 connector, suitable for most RVs and campers
, ensuring ease of use and no need for additional adapters
- Pressure Gauge Design, Real-Time Monitoring: With a built-in pressure gauge, users can check the gas pressure status at any time to avoid low or high pressure affecting the normal operation of the equipment and enhance safety
- Durability and Safety: The product is made of high quality materials and designed to be durable and able to withstand the rigors of outdoor environments, especially suitable for camping, safari or long-term vehicle use, ensuring safety over long periods of time
- Simple Automatic Switching Function: The automatic switching function ensures that when one cylinder runs out, the system will automatically switch to another cylinder, avoiding the hassle of manual adjustments and greatly enhancing the ease of use and user experience, which is suitable for long-time continuous use of LPG
- Allows removal of the empty cylinder for refill without interrupting propane supply; includes 2 of the 12-inch pigtails to connect the regulator to the propane tank or propane supply
- For RVs with dual propane tanks; it automatically switches from primary to reserve tank when the primary tank is empty
- UL Listed Regulator, inlets are 1/4" SAE inverted flare and the outlet is 3/8" NPT female pipe thread; rated for 345,200 BTU
- Pairs well with our 48-inch thermoplastic hose; regulator is factory set at 11WC (water column)
- Double-stage design maintains constant gas pressure under changing demand and conditions
- Automatically Switches To Second Tank When First is Empty
- Higest Flow Rate in Cold Temperatures
- Mounting screws not included
- If you do not know what you are purchasing or are unfamiliar with installation please do not purchase this product
- 1/4" FPT Inlet x 1/4" FPT Outlet
- 500,000 BTU/Hr or 30 PSIG based on 100 PSIG inlet
- Primary use, dual bottle with distant separation applications
- Ideal use where PSIG rather than W.C. is needed
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