2021-2022 Coachmen Sportscoach Motorhomes Cooktop Can Be Stowed With Propane Still Connected

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September 9, 2021 NHTSA CAMPAIGN NUMBER: 21V701000

Cooktop Can Be Stowed With Propane Still Connected

A stowed cooktop with the propane still connected can increase the risk of a fire.

 

NHTSA Campaign Number: 21V701

Manufacturer Forest RivereBay, Inc.

Components EQUIPMENT

Potential Number of Units Affected 41

 

Summary

Forest RivereBay, Inc. (Forest RivereBay) is recalling certain 2021-2022 Coachmen Sportscoach motorhomes. The outdoor cooktop can be stowed with the propane hose connected.

 

Remedy

Dealers will move the quick disconnect and install a new shorter LP supply hose, free of charge. Owner notification letters were mailed September 21, 2021. Owners may contact Forest RivereBay customer service at 1-574-825-8212. Forest RivereBay’s number for this recall is 310-1418.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


2022 Coachmen Sportscoach
2022 Coachmen Sportscoach

 


Concern:

The cooktop could be stowed with the burner still lit and cause a fire risk or injury.

 

Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Shut LP Gas off at LP Gas Tank. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

IMPORTANT: BEFORE SERVICING THE LP SYSTEM, BE SURE THE LP GAS TANK IS TURNED COMPLETELY OFF AND THE LP HAS BEEN EXHAUSTED FROM THE MANIFOLD.

 

MODELS AFFECTED: S1A339DS, S1A365RB & S1A376ES

Parts: Kit No. (F100290826)
1 – (F100290790) 192” Flex-Tech gas line (339 DS)
1 – (F100290795) 240” Flex-Tech gas line (365RB, 376ES)
1 – (F100290810) 40” Fairview Gas Line
10 – (475354) Heavy Zip Tie 1/4”
4 – (C01294680) P-Clamps
10 – 3/8” Self Drilling Lags, 1” length

 

Disconnect Valve Assembly Parts (Assembled at Plant)
1 – (7101570) 3/8 Flare x 1/4” MNPT
1 – (730830) Female Valve w/Shutoff
1 – (1080232) Brass Bulkhead 1/4” w/Nut
1 – (C01263077) Brass Nipple 1/4” MNPT
1 – (C01289204) Bracket Support Short

 

STEP 1: REMOVE EXISTING QUICK DISCONNECT BRACKET FROM CHASSIS TRUSS;

STEP 2: REMOVE GAS LINE FROM THE LP MANIFOLD;

STEP 3: INSTALL GAS LINE THAT WAS PROVIDED WITH SERVICE KIT INTO THE NOW OPEN PORT IN MANIFOLD. BE CERTAIN THREAD SEALER IS USED. THREAD SEALER MUST BE LP GAS COMPATIBLE.

STEP 4: ONCE NEW LINE IS INSTALLED IN MANIFOLD PASS THE OTHER END AROUND TRUSS AND SEND TOWARD FRONT OF UNIT. SECURE GAS LINE TO TRUSS NEAR MANIFOLD WITH SUPPLIED P-CLAMP AFTER EXCESS HOSE IS PULLED THROUGH.

STEP 5: CONTINUE TO RUN LENGTH OF GAS LINE THROUGH FRAME RAILS WITH EXISTING CHASSIS PLUMBING. ZIP TIE GAS LINE TO EXISTING HOSES NO FURTHER THAN EVERY 36” AND AT EXTREME ENDS OF RUN. (TOP PHOTO)

STEP 6: ZIP TIE HOSE ONE LAST TIME ONCE YOU REACH THE FRONT SIDE OF COMPARTMENT THE FRIDGE IS INSTALLED IN. PASS GAS LINE OVER FRAME ON THE FRONT SIDE OF BOX. (BOTTOM PHOTO)

STEP 7: SECURE GAS LINE AT THE TOP OF TRUNK STRUCTURE WHERE LINE PASSES OVER THE FRAME. USE SUPPLIED P-CLAMP.

STEP 8: SECURE GAS LINE TO THE SIDE OF LOWER STRUCTURE. BE SURE TO LIMIT SLACK BETWEEN SECUREMENTS. EXTRA HARDWARE IS SUPPLIED, USE AS SEE FIT.

STEP 9: NEW BRACKET AND DISCONNECT SHOULD BE INSTALLED AS FAR FORWARD AS ON COMPARTMENT AS POSSIBLE. SECURE GAS LINE TO DISCONNECT.

NEW DISCONNECT LOCATION SHOWN ABOVE AT FRONT SIDE RIGHT BELOW COMPARTMENT. USE NEW QUICK DISCONNECT HOSE THAT WAS PROVIDED WITH PARTS KIT TO CONNECT TO RANGE.

Important: Pre-appliance and post-appliance gas test will need to be performed prior to reintroducing LP to the system once change over is complete.

 


This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest RivereBay – Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 20212022 Coachmen Sportscoach Class A recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.

 

WHAT IS THE DEFECT/NONCOMPLIANCE? 

The outdoor cooktop can be stowed with the propane hose connected.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

The cooktop could be stowed with the burner still lit and cause a fire risk or injury.

 

WHAT IS FOREST RIVEReBay AND OUR DEALERSHIPS GOING TO DO?

Forest RivereBay is notifying dealerships of the recall. You may have the recall corrected at any Forest RivereBay dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest RivereBay completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy.  The vehicle Owner is responsible for arranging to have the work completed.  Please state you have been notified by Forest RivereBay of having a recall in process for your vehicle and provide the recall number for the dealership.  It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.

You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is 1.0 hours.  However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.

Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.

Please send the service invoice to the following address:

Sportscoach Forest RivereBay, Inc.
Attn: WARRANTY MANAGER
423 N Main St
Middlebury, IN 46540

 


2 Affected Products

Vehicle

MAKEMODELYEAR
COACHMENSPORTSCOACH2021-2022

 


9 Associated Documents

Manufacturer Notices(to Dealers,etc)

RCMN-21V701-2137.pdf 219.323KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V701-8128.pdf 208.512KB

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Recall 573 Report – Amendment 1

RCLRPT-21V701-3774.PDF 214.88KB

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Recall Quarterly Report #1, 2021-3

RCLQRT-21V701-0095.PDF 211.14KB

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Remedy Instructions and TSB

RCRIT-21V701-3050.pdf 493.218KB

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Recall Acknowledgement

RCAK-21V701-9544.pdf 646.367KB

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Defect Notice 573 Report

RCLRPT-21V701-9626.PDF 214.054KB

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Recall Quarterly Report #2, 2021-4

RCLQRT-21V701-1366.PDF 211.241KB

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Recall Quarterly Report #3, 2022-1

RCLQRT-21V701-8687.PDF 211.325KB

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