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October 22, 2021 NHTSA CAMPAIGN NUMBER: 21V830000
Missing Wall Panel Protecting Furnace Components
Cargo could contact the furnace wiring and other components, resulting in an electrical short and increasing the risk of a fire.
NHTSA Campaign Number: 21V830
Manufacturer Forest River, Inc.
Components STRUCTURE
Potential Number of Units Affected 125
Summary
Forest River, Inc. (Forest River
) is recalling certain 2021-2022 XLR Toy Hauler recreational vehicles. The protective panel that separates the furnace and furnace components from the mid-deck cargo area is missing.
Remedy
Dealers will install a felt-covered wall panel, free of charge. Owner notification letters were mailed November 1, 2021. Owners may contact Forest River Customer Service at 1-574-642-0432. Forest River
’s number for this recall is 79-1432.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.


RECALL 21V830. 2021-645 REMEDY INSTRUCTIONS
Make(s): XLR TOY HAULERS Model(s): XLF301LRLE-79 & XLF335LRLE-79 Model Year(s): 2021 – 2022 | Repair Code: RC-024-03-00-004112 Allotted Time: .50 HRS. Inspection Code: RC-024-03-00-004111 Allotted Time: .10 HRS. |
Concern: MANUFACTURING FORGOT TO INSTALL A DIVIDER PANEL TO PROTECT THE FURNACE FROM THE CARGO STORAGE COMPARTMENT. | Photo(s) Required: YES Prior Authorization Required: YES Part(s) Kit Number: 791432 Part(s) Return: N/A |
Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.
INSPECTION:
STEP 1: OPEN THE DRIVERS SIDE PASS-THROUGH STORAGE COMPARTMENT DOOR;
STEP 2: LOCATE THE FURNACE ON THE RIGHT HAND SIDE OF THE COMPARTMENT;
STEP 3: IF THE FURNACE HAS A PANEL SEPARATING THE FURNACE FROM THE CARGO AREA, CLAIM THE INSPECTION CODE ONLY, CLEARING THE VEHICLE FROM THE RECALL.
REMEDY:
STEP 1: IF THE PANEL IS MISSING:
- MEASURE FROM THE MAIN FLOOR DIRECTLY UP TO THE BOTTOM OF THE BATH DECK FLOOR;
- MEASURE FROM THE INSIDE OF THE SIDEWALL INBOARD UNTIL THE MEASUREMENT IS SAFELY BEHIND THE FURNACE AND ANY WIRING, LPG LINES, WATER LINES, AND DUCTING;
- MEASURE FROM THE REAR OF THE BATH DECK (FROM THE FURNACE TO THE WALL REARWARD WALL OF THE BATH DECK;
- RECORD THESE DIMENSIONS, TWO PANELS WILL NEED TO BE CUT
-
- THE FIRST PANEL IS GOING TO BE INSTALLED PERPENDICULAR FROM THE INSIDE OF THE SIDEWALL, JUST REARWARD OF THE BAGGAGE DOOR AND FORWARD OF THE FURNACE
-
- THE SECOND PANEL IS GOING TO BE INSTALLED PARALLEL WITH THE VEHICLE. THIS PANEL IS TO BE LOCATED BEHIND THE FURNACE. THIS PANEL WILL MEET THE REAR OF THE BATH DECK WALL AND MAKE CONTACT WITH THE FIRST PANEL.
-
- THESE PANELS WILL ISOLATE THE FURNACE FROM THE CARGO AREA.
STEP 2: THE FIRST PANEL THAT WILL BE PERPENDICULAR WILL NEED A CLEAT ASSEMBLED TO IT ACROSS THE LENGTH OF THE “BOTTOM” AND THE LENGTH OF THE “TOP” AND ANOTHER CLEAT VERTICALLY TO SECURE IT TO THE SIDEWALL;
STEP 3: THE SECOND PANEL THAT WILL BE PARALLEL WILL NEED A CLEAT ASSEMBLED TO IT ACROSS THE
LENGTH OF THE “BOTTOM” AND THE LENGTH OF THE “TOP” AND ANOTHER CLEAT VERTICALLY TO SECURE IT TO THE BATH DECK WALL;
STEP 4: USING 1 ½” SCREWS, ATTACH THE PANELS INTO THE CARGO AREA, ISOLATING THE FURNACE FROM THE AREA AND PROTECTING IT;
STEP 5: CLAIM THE REPAIR CODE.
IMPORTANT SAFETY RECALL
NHTSA RECALL: 21V830
CANADA RECALL: 2021-645
FR ID: 79-1432
November 2021
This Notice applies to your vehicle VIN listed above.
Dear Forest River Customer:
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River – Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 20212022 XLR Toy Hauler Recreational Vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
WHAT IS THE DEFECT/NONCOMPLIANCE?
There is a missing wall panel that protects the furnace, furnace wiring, furnace LPG hookup and ducting from cargo inside the mid-deck section of the vehicle.
EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.
An owner may use the mid-deck pass-through cargo area to stow gear. Gear may unintentionally impact the furnace, wiring, LPG line. This condition may cause a wiring short, resulting in a fire.
WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?
Forest River is notifying dealerships of the recall. You may have the recall corrected at any Forest River
dealership. The missing wall panel will be installed. However, it is preferable if you have your selling dealership perform the remedy. Forest River
completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.
WHAT SHOULD YOU DO?
Please contact your dealer immediately and request a service appointment to schedule the free remedy. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.
You may also visit www.forestriverinc.com for dealer locations.
HOW LONG WILL THE REMEDY PROCESS TAKE?
The estimated time of repair is .5 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.
WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?
If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.
Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.
Please send the service invoice to the following address:
XLR
Forest River, Inc.
Attn: WARRANTY MANAGER
2421 Century Dr.
Goshen, IN 46528
Chronology :
On October 18, 2021, the manufacturing plant notified Forest Rivers Office of Corporate Compliance that they missed installing a protective panel in the mid-deck pass-through storage compartment. This panel protects the furnace, furnace wiring, furnace LPG hookup and ducting from cargo inside the mid-deck section of the vehicle. This condition was alerted to the manufacturing plant via a dealer complaint. The manufacturing plant began immediately installing the wall panels in production on this same day.
On October 20, 2021, Forest Rivers Office of Corporate Compliance received manufacturing data to determine the scope of vehicles affected.
On October 22, 2021, Forest Rivers Corporate Recall Committee voted to recall
2 Affected Products
Vehicle
MAKE | MODEL | YEAR |
FOREST RIVER![]() | XLR TOYHAULER | 2021-2022 |
9 Associated Documents
Recall Acknowledgement
RCAK-21V830-8417.pdf 645.781KB
Defect Notice 573 Report
RCLRPT-21V830-5503.PDF 214.217KB
Manufacturer Notices(to Dealers,etc)
RCMN-21V830-1374.pdf 219.453KB
ISSUED Owner Notification Letter(Part 577)
RCONL-21V830-1217.pdf 210.295KB
Remedy Instructions and TSB
RCRIT-21V830-9231.pdf 207.549KB
Recall Quarterly Report #1, 2021-4
RCLQRT-21V830-5081.PDF 211.138KB
Recall Quarterly Report #2, 2022-1
RCLQRT-21V830-6204.PDF 211.238KB
Recall Quarterly Report #3, 2022-2
RCLQRT-21V830-9348.PDF 211.323KB
Recall Quarterly Report #4, 2022-3
RCLQRT-21V830-8417.PDF 211.427KB
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SEOCONTENT-START
Page 1 of 1 RECALL 21V830. 2021-645 REMEDY INSTRUCTIONS Make(s): XLR TOY HAULERS Model(s): XLF301LRLE-79 & XLF335LRLE-79 Model Year(s): 2021 – 2022 Concern: MANUFACTURING FORGOT TO INSTALL A DIVIDER PANEL TO PROTECT THE FURNACE FROM THE CARGO STORAGE COMPARTMENT. Repair Code: RC-024-03-00-004112 Allotted Time: .50 HRS. Inspection Code: RC-024-03-00-004111 Allotted Time: .10 HRS. Photo(s) Required: YES Prior Authorization Required: YES Part(s) Kit Number: 791432 Part(s) Return: N/A Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death. INSPECTION: STEP 1: OPEN THE DRIVERS SIDE PASS-THROUGH STORAGE COMPARTMENT DOOR; STEP 2: LOCATE THE FURNACE ON THE RIGHT HAND SIDE OF THE COMPARTMENT; STEP 3: IF THE FURNACE HAS A PANEL SEPARATING THE FURNACE FROM THE CARGO AREA, CLAIM THE INSPECTION CODE ONLY, CLEARING THE VEHICLE FROM THE RECALL. REMEDY: STEP 1: IF THE PANEL IS MISSING: MEASURE FROM THE MAIN FLOOR DIRECTLY UP TO THE BOTTOM OF THE BATH DECK FLOOR; MEASURE FROM THE INSIDE OF THE SIDEWALL INBOARD UNTIL THE MEASUREMENT IS SAFELY BEHIND THE FURNACE AND ANY WIRING, LPG LINES, WATER LINES, AND DUCTING; MEASURE FROM THE REAR OF THE BATH DECK (FROM THE FURNACE TO THE WALL REARWARD WALL OF THE BATH DECK; RECORD THESE DIMENSIONS, TWO PANELS WILL NEED TO BE CUT o THE FIRST PANEL IS GOING TO BE INSTALLED PERPENDICULAR FROM THE INSIDE OF THE SIDEWALL, JUST REARWARD OF THE BAGGAGE DOOR AND FORWARD OF THE FURNACE o THE SECOND PANEL IS GOING TO BE INSTALLED PARALLEL WITH THE VEHICLE. THIS PANEL IS TO BE LOCATED BEHIND THE FURNACE. THIS PANEL WILL MEET THE REAR OF THE BATH DECK WALL AND MAKE CONTACT WITH THE FIRST PANEL. o THESE PANELS WILL ISOLATE THE FURNACE FROM THE CARGO AREA. STEP 2: THE FIRST PANEL THAT WILL BE PERPENDICULAR WILL NEED A CLEAT ASSEMBLED TO IT ACROSS THE LENGTH OF THE “BOTTOM” AND THE LENGTH OF THE “TOP” AND ANOTHER CLEAT VERTICALLY TO SECURE IT TO THE SIDEWALL; STEP 3: THE SECOND PANEL THAT WILL BE PARALLEL WILL NEED A CLEAT ASSEMBLED TO IT ACROSS THE LENGTH OF THE “BOTTOM” AND THE LENGTH OF THE “TOP” AND ANOTHER CLEAT VERTICALLY TO SECURE IT TO THE BATH DECK WALL; STEP 4: USING 1 ½” SCREWS, ATTACH THE PANELS INTO THE CARGO AREA, ISOLATING THE FURNACE FROM THE AREA AND PROTECTING IT; STEP 5: CLAIM THE REPAIR CODE.
**************************************************************************************************************
IMPORTANT SAFETY RECALL Page 1 of 2 November 2021 This Notice applies to your vehicle VIN listed above. Dear Forest River Customer: This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River
– Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2021-2022 XLR Toy Hauler Recreational Vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. WHAT IS THE DEFECT/NONCOMPLIANCE? There is a missing wall panel that protects the furnace, furnace wiring, furnace LPG hookup and ducting from cargo inside the mid-deck section of the vehicle. EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL. An owner may use the mid-deck pass-through cargo area to stow gear. Gear may unintentionally impact the furnace, wiring, LPG line. This condition may cause a wiring short, resulting in a fire. WHAT IS FOREST RIVER
AND OUR DEALERSHIPS GOING TO DO? Forest River
is notifying dealerships of the recall. You may have the recall corrected at any Forest River
dealership. The missing wall panel will be installed. However, it is preferable if you have your selling dealership perform the remedy. Forest River
completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number. WHAT SHOULD YOU DO? Please contact your dealer immediately and request a service appointment to schedule the free remedy. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River
of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy. You may also visit www.forestriverinc.com for dealer locations. HOW LONG WILL THE REMEDY PROCESS TAKE? The estimated time of repair is .5 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule. WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION? If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized. Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address: XLR Forest River
, Inc. Attn: WARRANTY MANAGER 2421 Century Dr. Goshen, IN 46528 DEPARTMENT OF COMPLIANCE VEHICLE SAFETY AND RECALL MANAGEMENT BUILDING 11 423 N MAIN ST MIDDLEBURY, INDIANA 46540-9218 NHTSA RECALL: 21V830 CANADA RECALL: 2021-645 FR ID: 79-1432 <<VIN>> <<OWNER NAME/DEALERNAME>> <<ADDRESS>> <<CITY>>, <<ST>> <<ZIP-XXX>> O Integrity O Safety O Quality O Customer Service IMPORTANT SAFETY RECALL Page 2 of 2 What if you no longer own this vehicle? If you no longer own this vehicle and have the address for the current owner, please forward this letter to the new owner within 10 working days after the day in which the notice is received. You have received this letter because government regulations require that a notification is sent to the last known owner of record. Our records indicate that you are the current owner. PLEASE NOTE: FEDERAL LAW REQUIRES THAT ANY VEHICLE LESSOR RECEIVING THIS RECALL NOTICE MUST FORWARD A COPY OF THIS NOTICE TO THE LESSEE WITHIN TEN DAYS. MAY FOREST RIVER
ASSIST YOU FURTHER? If you have difficulties getting your vehicle repaired, please contact your Forest River
Representative listed below: CONTACT PHONE Customer Service (574) 642-0432 If you are still having difficulty getting your vehicle repaired in a reasonable amount of time or without charge, you may write to the following address: For Canadian Owners Please Contact: Head of Recalls Motor Vehicle Safety Investigations Laboratory Transport Canada 80 Noël street, Gatineau, Quebec, J8Z 0A1 Telephone (800) 333-0510 Facsimile (819) 420-4292 Recall ID: 2021-645 For US Owners Please Contact: Administrator National Highway Traffic Safety Administration 1200 New Jersey Ave, S.E. Washington, D.C. 20590 Or you may call the toll free Vehicle Safety Hotline at 1-888-327-4236 or (TTY: 1-800-424-9153). Or visit www.safercar.gov and search; Recall ID: 21V830
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IMPORTANT SAFETY RECALL Page 1 of 2 November 2021 Pursuant to USC49CFR §577.13 – Notification to Dealerships and Distributors – Paragraph B “It is a violation of Federal Law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. Substantial civil penalties apply to violations of this law.” –Forest River motorized and towable products are contained in this section- CANADA: Pursuant to the Canadian Motor Vehicle Safety Act, section 5 Companies who sell new non-complying vehicles may be in violation of the Motor Vehicle Safety Act. Substantial penalties apply to violations of this law. This notice is being sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Forest River
– Office of Corporate Compliance (“OCC”) has decided that a safety defect exists in certain 2021-2022 XLR Toy Hauler Recreational Vehicles. Forest River
is recalling the defect model(s) to ensure the safety of our future retail consumers and your dealership. Forest River
apologizes for any inconvenience this action may cause your dealership; however, safety continued satisfaction and our commitment to building great products are of the utmost importance to Forest River
. The identified VIN referenced in the attached document(s). The designated Date range of production is 5/21/2021 through 9/24/2021 DEFECT/NONCOMPLIANCE: There is a missing wall panel that protects the furnace, furnace wiring, furnace LPG hookup and ducting from cargo inside the mid-deck section of the vehicle. EVALUATION OF RISK: An owner may use the mid-deck pass-through cargo area to stow gear. Gear may unintentionally impact the furnace, wiring, LPG line. This condition may cause a wiring short, resulting in a fire. SERVICE PROCEDURE: Dealership Service Department Service procedures for addressing the missing wall panel are located on Dealer Connect WHAT IS THE PART NUMBER OF THE REMEDY KIT? 791432 – Wall Panel – Felt covered PARTS AND RETURN: Prior authorization and pictures are required for the remedy and/or inspection after installation. Pictures of the remedy are a condition of payment in which must be provided with a claim against the repair code(s). DEALER REPAIR CODES: Dealer Connect UNITED STATES CANADA REPAIR CODE DESCRIPTION ALLOWABLE HOUR(S) 21V830 2021-645 RC-024-03-00-004111 INSPECTION ONLY .1 HRS 21V830 2021-645 RC-024-03-00-004112 INSPECTION AND REPAIR .5 HRS HELPFUL CONTACT INFORMATION: CONTACT PHONE Customer Service (574) 642-0432 DEPARTMENT OF COMPLIANCE VEHICLE SAFETY AND RECALL MANAGEMENT BUILDING 11 423 N MAIN ST MIDDLEBURY, INDIANA 46540-9218 NHTSA RECALL: 21V830 CANADA RECALL: 2021-645 FR ID: 79-1432 <<DEALERNAME>> <<ADDRESS>> <<CITY>>, <<ST>> <<ZIP-XXX>> O Integrity O Safety O Quality O Customer Service IMPORTANT SAFETY RECALL Page 2 of 2 The Recall shall be considered the utmost priority to remedy the 2021-2022 XLR Toy Hauler Recreational Vehicles in question. The retail consumer shall not be charged any amount of monies for remedy to their 2021-2022 XLR Toy Hauler Recreational Vehicles listed under this Recall. If your dealership has already performed the remedy to 2021-2022 XLR Toy Hauler Recreational Vehicles, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s). If the remedy needs to be performed on an out of warranty 2021-2022 XLR Toy Hauler Recreational Vehicles in which the VIN falls under as stated in the identified VIN listing, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s). Notice: In no manner shall a Forest River
Product Owner or Coachmen Product Owner be charged any fee(s) for scheduling, conduction or completion of the recall. Additionally, all dealership(s) that are Forest River
and/or Coachmen dealership(s) are Federally Mandated to perform the recall once presented with this recall whether by the Owner or Dealership receipt of this letter, without denial of service to the Owner. Lastly, denial of a remedy for this recall is a Federal Violation punishable by law resulting substantial fines and/or civil penalties. Federal Regulation requires that any lessor receiving this Recall must forward a copy of this notice to the lessee within ten days. If your dealership no longer owns this vehicle, please inform the Warranty Manager of the product listed above of the change of ownership.
SEOCONTENT-END
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