Recall 21016 Rear Axle Drive Pinion May Fracture – 2021-2022 Spartan Fire Gladiator, MetroStar, & MetroStar-RT

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November 18, 2021 NHTSA CAMPAIGN NUMBER: 21V899000

Rear Axle Drive Pinion May Fracture

A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake or activate the brake lights, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V899

Manufacturer Spartan FireeBay, LLC

Components POWER TRAIN

Potential Number of Units Affected 57

 

Summary

Spartan FireeBay, LLC (Spartan FireeBay) is recalling certain 2021-2022 Gladiator, MetroStar, and MetroStar-RT vehicles. The rear axle drive pinion may fracture.

 

Remedy

MeritoreBay will inspect and replace the drive pinion, as necessary, free of charge. Owner notification letters were mailed January 3, 2022. Owners may contact Spartan FireeBay customer service at 1-517-543-6400. Spartan FireeBay’s number for this recall is 21016.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


GENERAL INSTRUCTIONS:

Thoroughly review entire service bulletin before starting work. If there are questions or concerns with steps defined in this service bulletin, contact Spartan FireeBay, LLC. Customer & Product Support Group.

All applicable industry safety standards must be followed when performing work identified in this procedure.

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Chronology :

June 2020 – Pinion crack found on campus in Charlotte during a different PSR.

August – September 2020 – They completed tests to attempt to replicate and could not reproduce the fracture. Implemented 100% mag particle inspection on all 186R series. MeritoreBay Product Engineering provided a high confidence level that this would be an infancy failure (during the carriers first high load event) due to the fracture signature.

April 2021 – Claim created through standard warranty process for pinion crack.

July 2021 – Pinion failure during delivery to the dealer from the plant. Facilitated warranty claim through MeritoreBay, they provided new gear set.

September 2021 – Houston reached out regarding a pinion crack failure while in service (24 hours in service and under 3,000 miles), was second truck of fleet with similar failure. Pinion broke off and damaged the spring brake air supply line. Metro and Houston insisted an inspection method to validate that the rest of the fleet do not have the same failures. This resulted in MeritoreBay completing an on-site ultrasonic test for the rest of the fleet. MeritoreBay provided corrective action and containment dates, as well as their assessment that this issue is low risk.

October 2021 – Spartan risk assessment completed.

October – November 2021 – Reviewed past precedence. Reached out to all REV Fire businesses to check for any MeritoreBay pinion warranty issues. E-OneeBay had one failure in the field in October 2021 but a different axle series affected. Met with MeritoreBay to review the cause again and the potential affected population.

November 10, 2021 – Escalated the issue to REV Group Management.

November 15, 2021 – REV’s senior leadership approved a voluntary recall for this issue.

February 14, 2022 – MeritoreBay expanded the date range of affected population.

April 4, 2022 – MeritoreBay expanded the date range again for the affected population. Reference 22E027.

 


22E027 – Rear Axle Drive Pinion May Fracture – MeritoreBay 180 Series Drive Pinions

 

22E027 – Rear Axle Drive Pinion May Fracture – Meritor 180 Series Drive Pinions

 


4 Affected Products

Vehicles

MAKEMODELYEAR
SPARTAN FIREeBayGLADIATOR2021-2022
SPARTAN FIREeBayMETROSTAR2021-2022

 


14 Associated Documents

Recall Acknowledgement

RCAK-21V899-9942.pdf 722.612KB

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Defect Notice 573 Report

RCLRPT-21V899-1057.PDF 214.244KB

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Owner Notification Letter(Part 577) w/NHTSA edits

RCONL-21V899-3032.pdf 233.088KB

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Recall 573 Report – February 18, 2022

RCLRPT-21V899-4385.PDF 214.381KB

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Recall 573 Report- 03/04/2022

RCLRPT-21V899-9615.PDF 214.435KB

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Recall 573 Report- 03/25/2022

RCLRPT-21V899-3144.PDF 214.457KB

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Safety Bulletin

RCSB-21V899-5577.pdf 1003.141KB

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Recall 573 Report- 04/11/2022

RCLRPT-21V899-5946.PDF 214.504KB

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Owner Notification Letter(Part 577)

RCONL-21V899-0332.pdf 237.302KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V899-4973.pdf 233.103KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-21V899-3567.PDF 211.139KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V899-5576.pdf 241.753KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V899-1287.PDF 211.239KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-21V899-3122.PDF 211.318KB

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