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NHTSA ID Number: 10194478
Manufacturer Communication Number: 059-800-00
Summary
Installation Instructions Brake Rotor Kit for 6,000 lbs. and 8,000 lbs. Hydraulic Disc Brakes
INSTALLATION INSTRUCTIONS
Brake Rotor Kit for 6,000 lbs. and 8,000 lbs. Hydraulic Disc Brakes
K71-637-00 Rotor Replacement Kit for 6,000 lbs. Disc Brakes
K71-631-00 Rotor Replacement Kit for 8,000 lbs. Disc Brakes
Notice to Buyer: It is recommended that all brakes be replaced at the same time to insure balanced braking performance
Remove the old brake rotor
1. Jack up trailer and secure on adequate capacity jack stands. Follow trailer manufacturers recommendations for lifting and supporting the unit.
CAUTION
Do not lift or support the trailer on any part of the axle or suspension system. Never go under any trailer unless it is properly supported on jack stands which have been rated for the load. Improperly supported vehicles can fall unexpectedly and cause serious injury or death.
2. Remove the wheel from the hub, leaving the brake exposed.
3. Disable the brake actuation system. Check that the hydraulic system has zero pressure and that the hub and drum rotate freely.
4. For brakes produced after April 2008, locate the crossover brake line threaded into the bottom side of both calipers. The crossover brake line is attached to the inboard side of the anchor yoke using a metal tube clamp. Remove the 1/4-20 bolt that connects the tube clamp to the yoke.
5. Remove the four caliper mounting bolts. Do not allow the caliper assembly to hang from the hose. Do not disconnect the hose or allow air into the hydraulic system.
6. With the caliper assembly out of the way remove the brake rotor.
Save the brake mounting hardware for reinstalling the brake calipers.
Installing the new brake rotor
1. First inspect the brake assembly for grooves, flaking, cracks, heat checking, thickness variation, insufficient rotor thickness, and look to see that the mounting hardware is straight. Replace any component as needed (or desired) per manufacturer recommendations.
2. Install the new brake rotor by fitting it onto the hub flush with the hubface.
Note: Use two lug nuts to secure the rotor against the hub face when assembling the calipers. After the calipers are assembled, remove the lug nuts.
3. Remount the caliper assembly onto the caliper attaching bracket. It may be necessary to push the piston into the calipers to obtain enough clearance. Torque mounting bolts to 25-35 Ft. Lbs.
4. For brakes produced after April 2008, apply anti-seize or similar thread lubricant to the 1/4-20 bolt and reattach the crossover line tube clamp to the inboard side of the yoke. Torque the bolt to 85-100 Inch Lbs.
5. Spin the rotor to ensure that there is enough clearance between the rotor and the crossover brake line.
6. Reconnect the brake actuation system. Refer to your Operation Maintenance Service Manual for proper operation.
7. Remount the wheel. Refer to your Operation Maintenance Service Manual for proper wheel nut torque procedures.
8. Spin the wheel to ensure that there is enough clearance between the wheel, crossover brake line, and rotor.
059-800-00 Rev. D | 2021.05
1 Affected Product
Equipment
1 Associated Document
Manufacturer Communications
059-800-00 Rev. D | 2021.05
MC-10194478-0001.pdf 1259.74KB
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- Measurement: Models w/ 11.65 inch (296mm) Front & 10.63 inch (270mm) Rear Rotor
- Brake Rotors Brake Pads Replacement for 2008 Chevrolet
HHR (SS ONLY; w/ Rear Disc) - [2006 2007 2008 2009 2010 2011 2012 Chevrolet Malibu (w/ Rear Disc)] - 2008-2009 Pontiac G5 (GT ONLY; w/ Rear Disc) - [2008-2010 Pontiac G6] - 2007-2009 Saturn Aura - Brakes Kit Includes: 4x Front & Rear Disc Brake Rotors + 4x Front & Rear Ceramic Brake Pads + 2x 10oz Brake Cleaner & 12oz Brake Fluid
- Brake Kits are built to exceed OEM Specification and have the proper fit and finish required for superior stopping power
- Undergo impact, wear, and fatigue testing to help ensure quality and durability
- Replacement for 2009-2010 Pontiac Vibe (Fits 1.8L Models ONLY; FWD) - [2009-2018 Toyota Corolla (4-Wheel DISC Brake Models ONLY)] - 2019 Toyota Corolla (1.8L; 4-Wheel DISC Brake Models ONLY) - [2009-2014 Toyota Matrix (Fits 1.8L FWD Models ONLY)]
- Brakes Kit Includes: 4x Front & Rear Disc Brake Rotors + 4x Front & Rear Ceramic Brake Pads
- Brake Rotors are built to exceed OEM Specification and have the proper fit and finish required for superior stopping power
- Undergo impact, wear, and fatigue testing to help ensure quality and durability
- 10-YEAR WARRANTY!
- Contains Enough To Do 2 Brakes, 2 Packs Required To Replace All Brake Pads
- for Carryall 294
- for Carryall 295
- for XRT950, XRT1500, XRT1550
- Measurement: 11.34" Inch (288mm) Front Rotors and 10.24" Inch (260mm) Rear Rotors
- Replacement for 2005-2006 Volkswagen Jetta (TDI and 2.5L ONLY (WILL NOT fit Wagon models); 7th And 8th Digit Of VIN is 1K) - [2007 Volkswagen Jetta (2.5, Wolfsburg Edition; 7th And 8th Digit Of VIN is 1K)] - 2008 Volkswagen Jetta (2.5L ONLY (WILL NOT fit Wagon models); 7th And 8th Digit Of VIN is 1K)
- Replacement for 2009 Volkswagen Jetta (2.5L; TDI | 2.0L | Sedan; 7th And 8th Digit Of VIN is 1K) - [2010 Volkswagen Jetta (2.5L; TDI | 2.0L | Sedan; 7th And 8th Digit Of VIN is 1K; 7th And 8th Digit Of VIN is AJ)] - 2010 Volkswagen Golf (2.0L TDI; 7th And 8th Digit Of VIN is 1K; 7th And 8th Digit Of VIN is AJ; Built Before 11/01/2009)
- Brakes Kit Includes: 2x Front Disc Brake Rotors + 2x Rear Disc Brake Rotors + 2x Front Ceramic Brake Pads + 2x Rear Ceramic Brake Pads + 2x Brake Cleaner & Fluid
- 10-YEAR WARRANTY! - Brake Kits are built to exceed OEM Specification and have the proper fit and finish required for superior stopping power - Undergo impact, wear, and fatigue testing to help ensure quality and durability
- Bosch Blue offers advanced, platform specific Ceramic friction material formulation for improved braking performance
- OE-style multi-layer shim provides superior noise dampening capabilities
- Rust inhibitive coating prevents the formation of rust and corrosion which can lead to pad degradation and noisy braking
- Slots and chamfers in friction material replicate OE design to deliver superior braking performance and efficient, quiet stops
- Pads come wrapped in a protective blue shop towel within the box; Set includes pads and hardware for 1 axle (2 wheels) and synthetic lubricant for reduced resistance on sliding contact points
- Performance Upgrade: Upgrade your 1964-74 GM A/F/X body vehicle to an 11" disc brake with this kit, improving your vehicle's stopping performance significantly.
- Vehicle Compatibility: This brake kit fits 1964-72 Chevelle, Malibu, El Camino, 1967-69 Camaro, Firebird, and 1968-74 Nova, Ventura, Omega, Apollo vehicles. It must be used with stock style disc brake spindles and 15" or larger disc brake compatible wheels.
- Advanced Features: The brake kit comes with '69-'77 GM style calipers with a larger 2-3/4" bore and a 7/16"-20 inlet, ensuring efficient braking.
- Comprehensive Kit: The kit includes a new 11" vented iron rotor with the original 5 on 4-3/4" wheel bolt pattern and 7/16" studs, plus all necessary components such as caliper brackets, brake pads, backing plates, and rubber brake lines, and all necessary bearings, seals, and hardware for a complete, easy installation.
- Installation Note: This brake kit is not compatible with 2" dropped spindles or stock drum brake spindles. For A-Body Oldsmobile (Cutlass, 442), Pontiac (GTO, Lemans) or Buick (Skylark, GS) models, modifications or spindle replacement may be necessary for fitment.
- Make: Jeep
- : 12 Month
- High quality construction.
- Color: Unpainted
- Construction: Metal Rubber
- Johanson, Chris (Author)
- English (Publication Language)
- 496 Pages - 09/10/2019 (Publication Date) - Goodheart-Willcox (Publisher)
- Effortless Brake Pad Replacement: Simplify brake pad changing like never before with Orion Motor Tech's brake pad spreader tool! Quickly compress inner brake pads and reset pistons for easy pad replacement
- Smooth & Secure Operation: Experience smooth operation with the 0.4" thick solid steel rod featuring precision threading, while the ergonomic knob provides nonslip performance for seamless compression
- Even Compression: This swivel-designed brake caliper compression tool features a large contact surface, ensuring easy compression & damage-free performance for your brake maintenance tasks
- One for All Your Needs: Whether you're working on cars or light trucks, this brake piston compressor tool seamlessly fits a wide range of vehicles, ensuring broad compatibility for all your brake pad changing needs
- Built to Withstand Tough Use: Constructed from high quality structural steel, this brake caliper compression tool offers outstanding strength, and the electrophoretic coating provides long-lasting corrosion resistance
- PREMIUM QUALITY: The brake tools is made of carbon steel, featuring high strength and resistance to deformation. And the handle has blue cushion, skid resistance and feel good, will not hurt your hand while using.
- 360° RATCHETING: The ratchet technology gives a full 360 degree swing, making brake caliper tool easy to position and use from any direction without causing fatigue to your hands due to constant pressing.
- APPLICATION: Brake caliper compression tool is suitable for disc brake system with twin and quad pistons fixed calipers, or single and twin pistons floating calipers. This item is for disc barke, not for drum brake.
- EASY TO USE: Swing the handle of the caliper piston compressor tool to expand and retract the spreading plates, and the positive and negative regulation is realized by flipping the reversing switch in the ratchet.
- 2 BRAKE CALIPER HOOKS: Included are 2 brake caliper hooks for hanging brake calipers, brake hoses, and other components. If you are not 100% satisfied, please feel free to contact with us, we will find a solution together and make it a great shopping experience.
Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API
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