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January 17, 2022 NHTSA CAMPAIGN NUMBER: 22V015000
Exterior Ladder May be Improperly Attached
If the ladder is not properly attached to the trailer, the ladder may detach while being used, increasing the risk of injury.
NHTSA Campaign Number: 22V015000
Manufacturer Keystone RV Company
Components STRUCTURE
Potential Number of Units Affected 407
Summary
Keystone RV Company (Keystone
) is recalling certain 2022 Alpine and Avalanche vehicles. The vehicles may be equipped with an exterior ladder that is not properly secured to the rear wall of the vehicle.
Remedy
Keystone dealers will properly attach the ladders to a backer in the rear wall, free of charge. Owner notification letters were mailed March 11, 2022. Owners may contact Keystone
customer service at 1-866-425-4369. Keystone
’s number for this recall is 22-419.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
3/29/22
SAFETY ADVISORY # 22-419
Alpine/Avalanche Collapsible Ladders
Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided the vehicles in this recall population may have been manufactured with the exterior collapsible ladder not properly secured to the rear wall of the vehicle. If the ladder is not fastened securely to the rear wall, it may pull loose from the vehicle while an individual is utilizing the ladder, leading to an increased risk of personal injury.
Models Included:
Year | Model | Serial Number Ranges |
2022 | Alpine | NE780466 – NE780675 |
2022 | Avalanche | NE760480 – NE760678 |
Parts (Inspection Required):
6 โ KRV # 695361- Ladder – Bracket – 3.5″ x 8.25″ x 18GA – 4B – AL/AV (This part may be ordered in bulk without a VIN)
– #10 x 1โ screws as needed
Tools Required:
– Screw gun – Caulk Gun
This Safety Advisory requires a Pre-Authorization & Photograph if the ladder is incorrectly mounted.
Note โ Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.
When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.
The remedy is to inspect where the ladder is mounted on the rear wall according to the measurements provided. If the measurements are outside of the provided parameters add the ladder bracket to cover the old mounting location and move the ladder within the proper measurement specifications.
REPAIR INSTRUCTIONS
Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.
Step 2
Inspect ladder attached to the rear of the unit. If it is a one-piece ladder, proceed to warranty reimbursement for inspect. If it is a collapsible ladder, continue to Step 3.
Step 3
Measure from the bottom of the rear wall to the center of the first mounting bracket for the collapsible ladder. Refer to Figures 1 and 2, depending on the model of the unit, to determine that the ladder is correctly mounted.
Step 4
If the ladder is correctly mounted, proceed to warranty reimbursement for inspection. If it is not properly mounted, continue to Step 5.
Step 5
Remove the existing collapsible ladder.
Step 6
Equally place KRV# 695361- Ladder – Bracket – 3.5″ x 8.25″ x 18GA – 4B – AL/AV over the old mounting locations and over the proper measurements as outlined in Figure 1 or 2. See Figure 3 for one of the alignment options. Screw holes are symmetrical so each bracket has multiple options. Add two screws, do not tighten completely, to secure the plate in place using the old mounting location holes. Left and right plates should be symmetrical. Once the bracket is lined up straight, tighten screws to completely secure the ladder, see Figures 3 and 4.
Step 7
Repeat the process as described in Step 6 for all ladder mounting brackets. Seal all mounting locations as needed.
Step 8
Proceed to warranty reimbursement section.
Chronology :
12/15/2021 โ Report was made by engineering during an audit on the production line that ladders were mounted in the wrong location. Yard put on hold. Investigation opened.
12/20/2021 โ 1/3/2022 โ all plants closed.
1/6/2022 โ Keystone Safety Committee reviewed the information and concluded that the data reviewed indicated a unanimous vote for a voluntary recall. Investigation called for to determine affected unit scope and range.
1/13/2022 โ Investigation concluded scope and range determined.
2 Affected Products
Vehicles
11 Associated Documents
Recall Acknowledgement
RCAK-22V015-1194.pdf 645.158KB
Defect Notice 573 Report
RCLRPT-22V015-7199.PDF 215.368KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V015-8398.pdf 92.898KB
Remedy Instructions and TSB
RCRIT-22V015-7730.pdf 605.134KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V015-0876.pdf 120.136KB
Manufacturer Notices(to Dealers,etc)
Recall Quarterly Report #1, 2022-1
RCLQRT-22V015-3245.PDF 211.138KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V015-5484.PDF 211.245KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V015-3455.PDF 211.324KB
ISSUED Renotification Notice
RCRN-22V015-1016.pdf 105.651KB
Recall Quarterly Report #4, 2022-4
RCLQRT-22V015-8926.PDF 211.443KB
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PO Box 2000 โ Goshen, IN 46527-2000 Phone: (574) 535-2100 โ Fax: (574) 535-2199 www.keystonerv.com IMPORTANT SAFETY RECALL โ 2nd Notice ยซPOLKNAMEยป ยซPOLKADDRESSยป ยซPOLKCITYยป, ยซPOLKSTยป ยซZIPplus4ยป This notice applies to your vehicle: ยซVINยป Dear ยซPOLKNAMEยป: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Our records indicate YOUR UNIT HAS NOT BEEN REMEDIED. Please DO NOT ignore this notice! Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Alpine and Avalanche Fifth Wheels. As a result, Keystone
RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us. It has been decided the vehicles in this recall population may have been manufactured with the exterior collapsible ladder not properly secured to the rear wall of the vehicle. If the ladder is not fastened securely to the rear wall, it may pull loose from the vehicle while an individual is utilizing the ladder, leading to an increased risk of injury. A warning sign can be that the collapsible ladder is loose. Keystone
representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to properly attach the ladders to a backer in the rear wall. The service and parts required for this corrective action will be provided at no charge to you. Reason for this recall What we will do RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: 22V-015 Safety Advisory: 22-419 October 20, 2022 PO Box 2000 โ Goshen, IN 46527-2000 Phone: (574) 535-2100 โ Fax: (574) 535-2199 www.keystonerv.com Do not use the collapsible ladder provided with the vehicle until it can be properly inspected or repaired. As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately 1 hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. BE ADVISED โ Damage caused by failure to have the recall remedy completed will be the responsibility of the owner. Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone
Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone
Customer Service is available toll-free at 1-866-425-4369. If after contacting Keystone
Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153; or go to http://www.nhtsa.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Thank you for your attention and cooperation in this matter. Sincerely, KEYSTONE
RV COMPANY cc: National Highway Traffic Safety Administration (NHTSA) What we need you to do If you have questions
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SAFETY ADVISORY # 22-419 Alpine/Avalanche Collapsible Ladders Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided the vehicles in this recall population may have been manufactured with the exterior collapsible ladder not properly secured to the rear wall of the vehicle. If the ladder is not fastened securely to the rear wall, it may pull loose from the vehicle while an individual is utilizing the ladder, leading to an increased risk of personal injury. Models Included: Year Model Serial Number Ranges 2022 Alpine NE780466 – NE780675 2022 Avalanche NE760480 – NE760678 Parts (Inspection Required): 6 โ KRV # 695361- Ladder – Bracket – 3.5″ x 8.25″ x 18GA – 4B – AL/AV (This part may be ordered in bulk without a VIN) – #10 x 1โ screws as needed Tools Required: – Screw gun – Caulk Gun This Safety Advisory requires a Pre-Authorization & Photograph if the ladder is incorrectly mounted. Note โ Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone
. When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used. The remedy is to inspect where the ladder is mounted on the rear wall according to the measurements provided. If the measurements are outside of the provided parameters add the ladder bracket to cover the old mounting location and move the ladder within the proper measurement specifications. REPAIR INSTRUCTIONS Step 1 Locate the trailer on a level, flat, hard surface. Chock the wheels. Step 2 Inspect ladder attached to the rear of the unit. If it is a one-piece ladder, proceed to warranty reimbursement for inspect. If it is a collapsible ladder, continue to Step 3. Keystone
RV Company 3/29/22 Safety Advisory 22-419 Page 2 of 5 Step 3 Measure from the bottom of the rear wall to the center of the first mounting bracket for the collapsible ladder. Refer to Figures 1 and 2, depending on the model of the unit, to determine that the ladder is correctly mounted. Fig. 1 Safety Advisory 22-419 Page 3 of 5 Step 4 If the ladder is correctly mounted, proceed to warranty reimbursement for inspection. If it is not properly mounted, continue to Step 5. Step 5 Remove the existing collapsible ladder. Fig. 2 Safety Advisory 22-419 Page 4 of 5 Fig. 3 Fig. 4 Step 6 Equally place KRV# 695361- Ladder – Bracket – 3.5″ x 8.25″ x 18GA – 4B – AL/AV over the old mounting locations and over the proper measurements as outlined in Figure 1 or 2. See Figure 3 for one of the alignment options. Screw holes are symmetrical so each bracket has multiple options. Add two screws, do not tighten completely, to secure the plate in place using the old mounting location holes. Left and right plates should be symmetrical. Once the bracket is lined up straight, tighten screws to completely secure the ladder, see Figures 3 and 4. Step 7 Repeat the process as described in Step 6 for all ladder mounting brackets. Seal all mounting locations as needed. Step 8 Proceed to warranty reimbursement section. Safety Advisory 22-419 Page 5 of 5 WARRANTY REIMBURSEMENT INSPECTION ONLY Submit the claim on Key Express using Flat Rate Code # 7141942K In the Complaint section note: Safety Advisory # 22-419 In the Cause section note: Safety Advisory # 22-419 In the Correction section note: One Piece ladder installed or Ladder was properly mounted according to specifications The amount of time authorized for this repair is .3 hour. REPAIR Submit a Pre-Authorization request with photograph then claim on Key Express using Flat Rate Code # 7141942A In the Complaint section note: Safety Advisory # 22-419 In the Cause section note: Ladder was improperly mounted In the Correction section note: Relocated ladder and added adjustable plate. The amount of time authorized for this repair is 1.0 hour. PARTS DISPOSITION No part return. Please call Keystone
RV Customer Service at (866) 273-1450 if you have any questions.
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PO Box 2000 โ Goshen, IN 46527-2000 Phone: (574) 535-2100 โ Fax: (574) 535-2199 www.keystonerv.com IMPORTANT SAFETY RECALL ยซOwner_nameยป ยซStreetยป ยซStreet_2ยป ยซCityยป, ยซStateยป ยซZipยป This notice applies to your vehicle: ยซVINยป Dear ยซOwner_nameยป: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Alpine and Avalanche Fifth Wheels. As a result, Keystone
RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us. It has been decided the vehicles in this recall population may have been manufactured with the exterior collapsible ladder not properly secured to the rear wall of the vehicle. If the ladder is not fastened securely to the rear wall, it may pull loose from the vehicle while an individual is utilizing the ladder, leading to an increased risk of injury. A warning sign can be that the collapsible ladder is loose. Keystone
representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to properly attach the ladders to a backer in the rear wall. The service and parts required for this corrective action will be provided at no charge to you. Do not use the collapsible ladder provided with the vehicle until it can be properly inspected or repaired. As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately 1 hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone
Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone
Customer Service is available toll-free at 1-866-425-4369. If after contacting Keystone
Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153; or go to http://www.nhtsa.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Thank you for your attention and cooperation in this matter. Sincerely, KEYSTONE
RV COMPANY cc: National Highway Traffic Safety Administration (NHTSA) Reason for this recall What we will do What we need you to do If you have questions RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: 22V-015 Safety Advisory: 22-419 March 11, 2022
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PO Box 2000 โ Goshen, IN 46527-2000 Phone: (574) 535-2100 โ Fax: (574) 535-2199 www.keystonerv.com SAFETY ADVISORY 22-419 ยซOwner_nameยป ATTN: Service Manager ยซStreetยป ยซStreet_2ยป ยซCityยป, ยซStateยป ยซZipยป ยซCountryยป Dear ยซDealer_nameยป, Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Alpine, Avalanche Fifth Wheels. As a result, Keystone
RV is conducting a safety recall. It has been decided the vehicles in this recall population may have been manufactured with the exterior collapsible ladder not properly secured to the rear wall of the vehicle. If the ladder is not fastened securely to the rear wall, it may pull loose from the vehicle while an individual is utilizing the ladder, leading to an increased risk of personal injury. The vehicles included in the recall are: Year Model Serial Number Ranges 2022 Alpine NE780466 – NE780675 2022 Avalanche NE760480 – NE760678 Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require immediate preventative action. Important: If some of the units are still in your inventory, Federal Law requires you to complete the recall service on those units before retail delivery. The unit VIN(s) our records indicate are presently in your inventory or have been sold are as follows: ยซVIN1ยป ยซVIN2ยป ยซVIN3ยป ยซVIN4ยป ยซVIN5ยป ยซVIN6ยป ยซVIN7ยป ยซVIN8ยป ยซVIN9ยป ยซVIN10ยป ยซVIN11ยป ยซVIN12ยป ยซVIN13ยป ยซVIN14ยป ยซVIN15ยป ยซVIN16ยป ยซVIN17ยป — Serial numbers with โ*โ have been retail sold — Claims for the units which have been serviced must be submitted. Claims submitted will be used by Keystone
to record recall service completions and provide dealer payments. Enclosed is a copy of the Safety Advisory #22-419, which details how to remedy the situation and the proper reimbursement procedures. We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you have any questions or concerns regarding this correspondence or the enclosed Safety Advisory, please feel free to contact us. Sincerely, KEYSTONE RV COMPANY cc. National Highway Traffic Safety Administration (NHTSA) cc. Transport Canada Reason for this recall RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: US: 22V-015 CAN: 2022-014 Safety Advisory: 22-419 March 30, 2022
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,~ KEYSTONE Du”-J.-e,n ~,, RV COMPANY ,uw1 .u You are receiving this communication as you are a Key Express user at your dealership. SAFETY ADVISORY 22-419 Keystone, Dear: Safety Recall: US: 22V-015 CAN: 2022-014 Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022 Alpine, Avalanche Fifth Wheels. As a result, Keystone RV is conducting a safety recall. It has been decided the vehicles in this recall population may have been manufactured with the exterior collapsible ladder not properly secured to the rear wall of the vehicle. If the ladder is not fastened securely to the rear wall, it may pull loose from the vehicle while an individual is utilizing the ladder, leading to an increased risk of personal injury. The vehicles included in the recall are: 2022 Alpine Serial Number Range: NE780466 – NE780675 2022 Avalanche Serial Number Range: NE760480 – NE760678 Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require immediate preventative action. Important: If some of the units are still in your inventory, Federal Law requires you to complete the recall service on those units before retail delivery. Please log-in to Key Express for your list of VINs in campaign # 22-419. Claims for the units which have been serviced must be submitted. Claims submitted will be used by Keystone to record recall service completions and provide dealer payments. Please click here for a COP-Y. of SafetY. Adviso!Y. 22-419 which details how to remedy the situation and the proper reimbursement procedures. We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you have any questions or concerns regarding this correspondence or the Safety Advisory, please feel free to contact us. Sincerely, KEYSTONE RV COMPANY cc. National Highway Traffic Safety Administration (NHTSA) cc. Transport Canada PO Box 2000 – Goshen, IN 46527 -2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keY.stonerv.com Keystone RV I 2425 Davis Drive, Goshen, IN 46526 Unsubscribe {reciRient’s email}. Sent by powered by Try email marketing for free today!
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-015 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Keystone RV Company Submission Date : JAN 17, 2022 NHTSA Recall No. : 22V-015 Manufacturer Recall No. : 22-419 Manufacturer Information : Manufacturer Name : Keystone RV Company Address : PO Box 2000 2642 Hackberry Drive Goshen IN 46527 Company phone : 574-535-2100 Population : Number of potentially involved : 407 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Keystone Alpine Vehicle Type : TRAILERS Body Style : Power Train : NR Descriptive Information : All Models with collapsible ladder. Alpine models unit count 210 Production Dates : NOV 01, 2021 – DEC 15, 2021 VIN Range 1 : Begin : 4YDFALU24NE780466 End : 4YDFALU22NE780675 โ Not sequential Vehicle 2 : 2022-2022 Keystone Avalanche Vehicle Type : TRAILERS Body Style : Power Train : NR Descriptive Information : All Models with collapsible ladder. Avalanche model unit count 197 Production Dates : NOV 01, 2021 – DEC 15, 2021 VIN Range 1 : Begin : 4YDFAVS2XNE760480 End : 4YDFAVV24NE760678 โ Not sequential Description of Defect : Description of the Defect : It has been decided the vehicles in this recall population may have been manufactured with the exterior collapsible ladder not properly secured to the rear wall of the vehicle. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the ladder is not fastened securely to the rear wall, it may pull loose from Part 573 Safety Recall Report 22V-015 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of the Safety Risk : the vehicle while an individual is utilizing the ladder, leading to an increased risk of personal injury. Description of the Cause : The ladder may have been installed in the incorrect location. Identification of Any Warning that can Occur : The collapsible ladder is loose. Involved Components : Component Name 1 : Collapsible Ladder Component Description : Ladder – Collapsible – 106 1/2″ – Black Component Part Number : 689965 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : 12/15/2021 โ Report was made by engineering during an audit on the production line that ladders were mounted in the wrong location. Yard put on hold. Investigation opened. 12/20/2021 โ 1/3/2022 โ all plants closed. 1/6/2022 โ Keystone Safety Committee reviewed the information and concluded that the data reviewed indicated a unanimous vote for a voluntary recall. Investigation called for to determine affected unit scope and range. 1/13/2022 โ Investigation concluded scope and range determined. Part 573 Safety Recall Report 22V-015 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The remedy is to properly attach the ladders to a backer in the rear wall. Manufacturer Reimbursement Plan on file as of 10/07/2020. General reimbursement plan to be updated every two years. New vehicles are covered under warranty. How Remedy Component Differs from Recalled Component : The collapsible ladder, part number 689965, will be properly attached. Identify How/When Recall Condition was Corrected in Production : Units were quarantined, inspected then repaired as indicated by inspection. Recall Schedule : Description of Recall Schedule : Keystone will notify the dealers and owners of the recreational vehicles by letter. A final copy of the owner letter will be provided to NHTSA, along with the dealer repair procedures. Planned Dealer Notification Date : MAR 11, 2022 – MAR 11, 2022 Planned Owner Notification Date : MAR 11, 2022 – MAR 11, 2022 * NR – Not Reported
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