Recall 22-424 – Circuit Not Properly Grounded – 2022 Crossroads Sunset Travel Trailers

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March 2, 2022 NHTSA CAMPAIGN NUMBER: 22V117000

Circuit Not Properly Grounded

An unprotected electrical circuit can cause electric shock, increasing the risk of an injury.

 

NHTSA Campaign Number: 22V117

Manufacturer KeystoneeBay RV Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 95

 

Summary

KeystoneeBay RV Company (KeystoneeBay) is recalling certain 2022 Crossroads Sunset 330SI travel trailers. The outside receptacle electrical circuit may not be properly protected by a ground-fault circuit interrupter (GFCI).

 

Remedy

Dealers will wire the circuit so that the outside receptacle is protected, free of charge. Owner notification letters are expected to be mailed April 25, 2022. Owners may contact KeystoneeBay customer service at 1-866-425-4369. KeystoneeBay’s number for this recall is 22-424.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


4/14/22

KeystoneeBay RV Company

SAFETY ADVISORY # 22-424

Sunset GFCI Wiring

KeystoneeBay is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the vehicles in the recall population have a circuit that is not properly protected by a ground-fault circuit interrupter (GFCI). The outside receptacle is not properly protected by a GFCI and is not installed according to code under NFPA 70, which could lead to an increased risk of personal injury.

Models Included: 2022 Sunset Travel Trailers: 330SI
Serial Number Range: N5351450 – N5352159
Parts Required:  2 โ€“ KRV # 107256 – Recept – Blank – Junction – SC014-S3 – P & S (This part may be ordered in bulk without a VIN)
Tools Required:– Screw gun – wire strippers/cutters โ€“ pliers โ€“ flat screw driver

Note โ€“ Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left KeystoneeBay.

When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.

There are two production scenarios.  The remedy is to switch the two 12/2 NMS cable (aka Romex wires) under the bathroom vanity by adding two inline junction boxes and testing for proper operation of the fireplace and inverter circuit in the living room slide out.  If fireplace and inverter circuit are not function properly, proceed with the second scenario by switching the amp connector for the fireplace with amp connector for the inverter in the slide-out.

 

REPAIR INSTRUCTIONS 

Step 1

Locate the trailer on a level, flat, hard surface. Chock the wheels. Disconnect 120VAC and 12VDC power.

Step 2

Under the bathroom vanity, remove the access panel and locate the two 12/2  wires, see Figure 1.

Step 3

Make a mark with a permanent marker on one of the wires. Cut both wires and pull in excess from the floor or wall.

Step 4

Using the 2 junction boxes, KRV # 107256 – Recept – Blank – Junction – SC014-S3 – P & S, switch the circuits so that one box has a 12/2 Romex with a line and one without. Repeat for the second junction box, see Figure 2.

Step 5

Once the connections have been made, secure the junction boxes and turn on 120VAC power. Test fireplace and inverter circuits. If everything tests proper, reinstall access panel and continue to warranty reimbursement.

Step 6

If the fireplace and TV/recepts are reversed in the slide room, disconnect 120VAC power. Remove the fireplace to access the 120VAC amp connectors for the slide room.

Step 7

Disconnect both amp connectors and switch the circuits. Connect 120VAC power and test circuit function for the fireplace and TV/recept in slide room, and the GFCI receptacles.

 


Chronology :

2/16/2022 โ€“ Report was made during a routine audit that the outside receptacle was not GFCI protected.

2/17/2022 โ€“ Investigation opened. All affected Sunsets were put on hold and circuits were inspected. Range and scope to be determined.

2/25/2022 โ€“ Investigation concluded and scope completed.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
CROSSROADSSUNSET2022

 


11 Associated Documents

Recall Acknowledgement

RCAK-22V117-5673.pdf 646.035KB

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Defect Notice 573 Report

RCLRPT-22V117-6379.PDF 214.713KB

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Recall 573 Report – 3/4/2022

RCLRPT-22V117-7057.PDF 214.748KB

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Remedy Instructions and TSB

RCRIT-22V117-6645.pdf 440.775KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V117-1865.pdf 144.472KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V117-8646.pdf 144.192KB

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Manufacturer Notices(to Dealers,etc)- 22-424 dealer email

RCMN-22V117-4154.pdf 104.974KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V117-4919.PDF 211.125KB

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ISSUED Renotification Notice

RCRN-22V117-4091.pdf 105.791KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V117-1886.PDF 211.218KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V117-8035.PDF 211.31KB

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