Recall 22-423 – Solar Controller Wired Incorrectly – 2022 Keystone Arcadia, Carbon, Alpine, Avalanche, Cougar, Fuzion, High Country Montana, Hideout, Impact, Montana, Outback, Passport, Raptor, Springdale, & 2021-2022 Sprinter & Bullet Fifth Wheel Trailers & Travel Trailers

“This site contains affiliate links for which OEMDTC may be compensated”

March 11, 2022 NHTSA CAMPAIGN NUMBER: 22V144000

Solar Controller Wired Incorrectly

Inoperable safety alarms increase the risk of injury.

 

NHTSA Campaign Number: 22V144

Manufacturer KeystoneeBay RV Company

Components ELECTRICAL SYSTEM, EQUIPMENT

Potential Number of Units Affected 39,240

 

Summary

KeystoneeBay RV Company (KeystoneeBay) is recalling certain 2022 KeystoneeBay Arcadia, Carbon, Alpine, Avalanche, Cougar, Fuzion, High Country Montana, Hideout, Impact, Montana, Outback, Passport, Raptor, Springdale, and 2021-2022 SprintereBay and Bullet fifth wheel and travel trailers. The solar controller may be incorrectly wired, causing certain components and safety alarms, such as carbon monoxide and propane gas detectors, to become inoperable.

 

Remedy

Dealers will inspect voltage readings and correct the wiring as necessary, free of charge. Owner notification letters were mailed May 2, 2022. Owners may contact KeystoneeBay customer service at 1-866-425-4369. KeystoneeBay’s number for this recall is 22-423.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


4/18/22

KeystoneeBay RV Company

SAFETY ADVISORY # 22-423

Solar Controller Wiring

KeystoneeBay is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that vehicles in the recall population have a solar controller that may have been wired incorrectly. Under certain conditions improper voltage can render 12VDC components and 12VDC safety alarms (i.e. carbon monoxide, propane gas detector) inside the vehicle inoperable leading to an increased risk of personal injury or property damage.

 

Models Included:

Year Model Serial Number Range
2022Alpine – All ModelsNE780000 – NE780938
2022Arcadia – All ModelsNL550001 – NL550807
2022Avalanche – All ModelsNE760000 – NE760983
2021

 

2022

Bullet – All ModelsMD439000 – MD439004

MT438560 – MT438637 ND430001 – ND432670

NT430000 – NT433187

NX431336 – NX433206

2022Carbon – All ModelsNR805000 – NR805505
2022Cougar – All ModelsN2500002 – N2505632

NC500004 – NC505099

NL501834 – NL505797

NV500000 – NV505373

2022Fuzion – All ModelsNF810000 – NF810680
2022HC Montana – All ModelsNA740000 – NA741905
2022Hideout – All ModelsN7240935 – N7247387

NN240000 – NN247734

NW240001 – NW247023

2022Impact – All ModelsNF815000 – NF815388
2022Montana – All ModelsN4700000 – N4702290
2022Outback – All ModelsNB450000 – NB451379
2022Passport – All ModelsND410520 – ND413598

NK410100 – NK413518

NX410000 – NX413531

2022Raptor – All ModelsNR800000 – NR800620
2022Springdale – All ModelsN3100000 – N3107067

NG101574 – NG108304

NW100550 – NW107717

2022SprintereBay – All ModelsM1533667 – M1533694 N1530000 – N1531537

 

Parts Required:

No parts required

 

Tools Required:

– Screw gun – Flat Screw driver – voltmeter

– Cell phone or tablet capable of running apps

 

This Safety Advisory requires a Pre-Authorization & Photograph

Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left KeystoneeBay.

When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.

The remedy is to check voltage readings from the Victron Solar Charge Controller using the VictronConnect app (see Icon) to determine if the wiring is correct. If wiring is incorrect the battery settings must be set to 12v using the VictronConnect app and then wiring can be corrected at the controller.

 

REPAIR INSTRUCTIONS 

Step 1

Locate the trailer on a level, flat, hard surface. Chock the wheels. Disconnect shore power.

 

Step 2

Using the VictronConnect app, link it to the Victron Solar Charge Controller installed on the unit being inspected. The system may require several firmware updates before proceeding. Check the status page, see Figure 1. Take a screen shot of the voltage status. Battery voltage or panel voltage will be required to perform the following test.

Note: Normal operation should look similar to Figure 1. Battery voltage should not exceed 15v, solar voltage should not exceed 50 volts.

 

Step 3

Click on the settings gear in the top right corner, see Figure 1. Choose “Battery” and check the “Battery voltage” level that the controller is set to. This should read 12v as shown in Figure 3. Take a screen shot of this screen indicating what the battery voltage is set to. Important: After taking a screen shot of what the battery status is, if the battery setting is set to 24v, change it to 12v by selecting the drop down menu. Your controller will now stay at 12v reducing the likelihood of damaging 12VDC components in the unit. If the battery setting was 24v, the wiring is or was reversed at some time. Proceed to step 4 to determine wiring. If wiring is set to 12v and voltage looks proper like in Fig. 1 proceed to warranty reimbursement for inspection.

 

Step 4

Verify the wires coming from the battery are attached to “Batt” and the wires from the Solar panel are attached to the “PV” on the solar controller.   There can be two wiring configurations:

  1. Red+/Black- from the Battery to “Batt” +/- port and Green+/Black- from the Solar panel to “PV” +/- ports on the solar controller
  2. Red+/Black- from the Battery to “Batt” +/- port and Red+/Black- from the Solar panel to “PV” +/- ports on the Solar controller

In configuration 2, to determine how it is currently wired, disconnect the solar charge controller and the battery and check the battery wires with a volt meter.  The battery wires will read up to 14.4 VDC when attached and 0 when disconnected.  If wiring is reversed, correct the wiring to match configuration 2.  Note: KeystoneeBay’s 12V wiring standard has been updated and all units are currently built like configuration 1.

Note: The “Load” function is not used and should not have any wiring attached to that function.

 

Step 5

Using the VictronConnect app link to the controller again. Verify that the Solar and Battery voltage are correct. The status screen should be similar to Figure 1, if the panel is producing voltage.

 

Step 6

Check the 12VDC components inside to be sure that all are working. Test the LP/CO detectors for proper function. Any damaged components will require pictures verifying that the component is damaged or not working

 


In reference to 22-423 Solar Controller Wiring Recall – We are aware that it may be confusing to know which SmartSolar Charge Controller to choose from on the Victron Connect App. Please follow these 2 steps if you see multiple SmartSolar Charge Controllers on the Device list.

1. Get as close to the SmartSolar Charge Controller that you want to link to and from the device list choose the one with the strongest signal.

2. If the first step did not work, find the white label on the top or side of the SmartSolar Charge Controller, find the serial # on that label and match it to the serial # found at the top of the device list in the Victron Connect App.

Note: Access to the label can be difficult, use your cellphone camera to take a picture of the label.

 


Chronology :

2/22/2022 – Report was made that during a routine audit it was found that solar wiring was wired incorrectly. Investigation opened into claims for solar wiring.

3/3/2022 – KeystoneeBay Safety Committee reviewed the information on 22 separate claims for wiring that was reversed. First claim found was submitted on 10/6/2021 and last claim submitted was 3/3/2022. All claims found indicated reversed wiring at the solar controller. Only one claim on 10/20/2021 indicated that nine interior ceiling lights, waste water holding tank monitor, air conditioner thermostat, multisource TV cable distribution box, and radio not working. During testing between 2/22/2022 and 3/3/2022 it was discovered that the CO/LP detector could be damaged if the solar controller is not properly set to 12v before wiring is corrected, allowing improper voltage into the 12VDC circuits. The Safety Committee concluded that the data reviewed indicated a unanimous vote for a voluntary recall. Investigation called for to determine affected unit range.

3/9/2022 – Investigation concluded and scope completed.

 


18 Affected Products

Vehicles

MAKEMODELYEAR
KEYSTONEeBayALPINE2022
KEYSTONEeBayARCADIA2022
KEYSTONEeBayAVALANCHE2022
KEYSTONEeBayBULLET2021-2022
KEYSTONEeBayCARBON2022
KEYSTONEeBayCOUGAR2022
KEYSTONEeBayFUZION2022
KEYSTONEeBayHIDEOUT2022
KEYSTONEeBayIMPACT2022
KEYSTONEeBayMONTANA2022
KEYSTONEeBayMONTANA HIGH COUNTRY2022
KEYSTONEeBayOUTBACK2022
KEYSTONEeBayPASSPORT2022
KEYSTONEeBayRAPTOR2022
KEYSTONEeBaySPRINGDALE2022
KEYSTONEeBaySPRINTEReBay2021-2022

 


12 Associated Documents

Recall Acknowledgement

RCAK-22V144-5961.pdf 748.772KB

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Defect Notice 573 Report

RCLRPT-22V144-3382.PDF 222.099KB

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Recall 573 Report – 3/22/2022

RCLRPT-22V144-8961.PDF 222.385KB

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Remedy Instructions and TSB

RCRIT-22V144-4315.pdf 290.383KB

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Remedy Instructions and TSB

RCRIT-22V144-1281.pdf 439.42KB

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Manufacturer Notices(to Dealers,etc)- 22-423 dealer email sent 4-22-2022

RCMN-22V144-4835.pdf 163.588KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V144-5330.pdf 146.273KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V144-2462.pdf 474.851KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V144-3501.PDF 211.14KB

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ISSUED Renotification Notice

RCRN-22V144-8261.pdf 161.751KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V144-9869.PDF 211.24KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V144-0777.PDF 211.337KB

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Latest Recalls Documents

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
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Renogy 10 Amp 12V/24V PWM Negative Ground Solar Charge Controller Compact Design w/LCD Display for AGM, Gel, Flooded and Lithium Battery, Wanderer 10A
  • 【12V/24V Automatically Detect】 Automatically detects the voltage of the battery system (for non-lithium batteries) and adjusts the charging parameters accordingly, ensuring that the battery is charged safely and efficiently.
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  • 【Multiple Types of Charging Ports】 Integrated with 5V 2A USB ports, allowing you to conveniently charge your phones, tablets, and other USB-powered devices directly from the controller without the need for an additional power source or adapter. With a variety of charging options, this charge controller is perfect for those who need flexibility in their charging solutions.
  • 【Diverse Load Control】 Multiple load control modes provide unparalleled flexibility and maximum efficiency when it comes to managing your energy usage. Wanderer 10 can adapt to your specific load requirements by set up parameters directly from the controller.
  • 【Extremely Low Self-Consumption】 Boasts an extremely low self-consumption feature, making it an energy-efficient and practical solution for off-grid power systems. With its low self-consumption rate, the charge controller consumes minimal power from the battery, allowing you to maximize the efficiency and lifespan of your power system.
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[Upgraded] 30A Solar Charge Controller, 12V/ 24V Solar Panel Regulator with Adjustable LCD Display Dual USB Port Timer Setting PWM Auto Parameter
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  • CONNECTIVITY: The VictronConnect app lets you connect with your system to gain insight into real-time data and 30-day performance history. Easily configure devices with battery presets, change settings, update firmware and set alarms to tailor your system to your every need.
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30A PWM Solar Charge Controller, 12V 24V Dual USB Solar Panel Battery Intelligent Regulator with LCD Display, Auto Parameter Adjustable, Timer Setting, Multiple Load Control Modes
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  • SAFE TO USE: Built-in overcurrent protection, short circuit protection, reverse connection protection, open circuit protection, all automatic recovery, no damage to the solar controller, but a reliable protector for your devices and prolong the lifespan
  • EASY TO INSTALL AND OPERATE: The charge controller should connect the battery first, then the solar panel, and finally the load. The disassembly sequence is contrary to the wiring order. Please refer to the manual for details. We offer a 12-month guarantee for quality-related issues an technique support, please contact us if any questions
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[Upgraded] 30A Solar Charge Controller, Black Solar Panel Battery Intelligent Regulator with Dual USB Port 12V/24V PWM Auto Paremeter Adjustable LCD Display (30a)
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  • 【12V/24V Automatically Detect】Automatically detects 12V or 24V DC system voltages (for Non-Lithium battery types), and the LCD screen and multiple LED indicators display the solar charging and battery operation information, customizable parameters, and error codes
  • 【Full System Protection】Meant to safeguard your system, the self-diagnostic capability can assess and protect against reverse polarity, battery overcharging, battery over-discharging, overload, short-circuiting, and reverse current
  • 【4-Stage Safely Charging】Features 4-stage charging (Bulk, Absorption, Float, and Equalization) of Lead Acid Batteries and 2-stage charging (Bulk and Absorption) for Lithiuim batteries as well as Lithium Reactivation
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BougeRV Li 20A PWM Solar Charge Controller 12V 24V, Solar Panel Regulator w/Backlit Display, USB Port, Adjustable Parameter, for Lithium, AGM, SLD, Gel Battery, for RV, Off-Gird, Negative Ground
  • EASY-READ BACKLIT DISPLAY: To check the PV status and the Battery status easily, the 20A solar panel regulator will cycle the PV input current and the battery voltage on the main interface with real-time value every 3 seconds. Larger size screen and 50% brightness in no operation, the solar charge controller is easy to read in dim light. Allows you to see exactly what the controller was doing and how much power is being drawn in from the panel(s).
  • Li COMPATIBILITY: Not only compatible with traditional battery, the PWM controller also has clear and special icons for various Lithium batteries on the LCD screen, such as LFP for LiFePO4, Li for Ternary lithium battery, LTO for Lithium-Titanium-Oxide. With setting to Li battery type, this solar charge controller also has a function to jumpstart your lithium battery in case it gets overly discharged. Don't need to buy a new controller for the upgraded Lithium-ion batteries.
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  • NEAT AND SAFE WIRING: Come with 3 pairs of spade terminals, it is easy to grip the wires more firmly and make a neat wiring. Please note that turn the screwdriver counterclockwise first, in order to open up the wire clamp holes. hook up the battery first, positive wire, then negative wire. After that, connect the controller to the solar panel, please note that do not disconnect the battery when the solar panels are active.
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SOLPERK 10A Solar Charge Controller Waterproof Solar Panel Controller 12V/24V PWM Solar Panel Battery Intelligent Regulator for RV Boat car ,with LED Display
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  • ✔️【What You Get】1 solar charger controller, 1 manual. Extended 12 months warranty and our 7*24h technical service support. If you have any questions, please contact us directly.
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ECO-WORTHY 30A Solar Charger Controller Solar Panel Battery Intelligent Regulator with Dual USB Port Auto 12/24V PWM Positive Ground for Lithium,Lead-Acid,Gel Battery
  • [ 30A Solar Charge controller ]: the solar charger controller compatibility with 12V 24V system. Discharge Current: 10A,build-in industrial micro controller, automatically manage the working of solar panel and battery in solar system. Dual USB output 5V/2.5A (max), to support mobile phone chargeing
  • [ Multiple Protection Functions ]: ECO-WORTHY solar controller has short-circuit protection, open-circuit protection,reverse protection, over-load protection. Fully 3-stage PWM charge management, improve system efficiency and prolong the life span of the battery
  • [ Battery Type ]: The charge regulator is suitable for lead-acid batteries, gel batteries and lithium phosphate batteries. For protecting the lifespan of your battery, once the voltage of the battery drop below 8V, the solar controller will turn off automatically
  • [ LCD Display ]: Comes with a display that can clearly indicate the status and data, it can be conveniently switched modes and parameter configuration, suitable for home, industrial, commercial etc
  • [ Easy to Install and Operate ]: The charge controller should connect the battery first, then the solar panel, and finally the load! The disassembly sequence is contrary to the wiring order.Dual mosfet Reverse current protection, low heat production. ( Note: The charge controller will heat up when it is running. Please be careful to install the charger controller on a flat, well-ventilated place)

Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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