Choking Hazard from Foam in Child Seat Headrest – CYBEX Sirona M Convertible Child Car Seat

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April 8, 2022 NHTSA CAMPAIGN NUMBER: 22C001000

Choking Hazard from Foam in Child Seat Headrest

Loose pieces of foam can present a choking hazard to a child, increasing the risk of injury.

 

NHTSA Campaign Number: 22C001000

Manufacturer Columbus Trading-Partners USA, Inc.

Components CHILD SEATeBay

Potential Number of Units Affected 20,526

 

Summary

Columbus Trading-Partners USA, Inc. (CTP) is recalling certain CYBEX Sirona M Convertible Child Car SeateBay, model numbers 518000385, 518002153, 518000387, 518002145, 518002149, 518002151, and 519000211, manufactured between November 3, 2017 and August 31, 2018. A child may pick pieces of foam from the child seateBay headrest pad.

 

Remedy

CTP will mail a kit with instructions on how to seal the headrest foam, free of charge. Owner notification letters were mailed May 23, 2022. Owners may contact CTP customer service at 1-877-242-5676.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Safety Recall

PRODUCTS CURRENTLY OFFERED FOR SALE AT THIS RETAILER  ARE NOT SUBJECT TO THIS RECALL. 

Free Product Improvement Kit for US version of Cybexยฎ Sironaโ„ข M with SensorSafeโ„ข Car SeatseBay Manufactured before September 1, 2018

 

Cybexยฎ will offer a free product improvement kit to owners of certain US versions of the Sirona M child restraints manufactured before September 1, 2018.  Cybex discovered that some children can access the foam headrest through a small opening in the headrest cover set that covers the foam.   While seated in the car seateBay, a child may pick off small pieces of foam and place that foam in their mouth, nose, or ears, posing a potential choking hazard. The foam is non-toxic and is a small, spherical shape with no sharp edges. While there have been no reports of serious injury, in an abundance of caution and commitment to safety and continuous product improvement, Cybex elected to conduct a voluntary recall.

The product improvement kit, consisting of written instructions and manufacturer-approved tape to apply to the foam, is only needed for US versions of Sirona M models manufactured before September 1, 2018 with model numbers 518000385, 518000387, 518002145, 518002149, 518002151, 518002153 and 519000211.  The model number and date of manufacture are located on the bottom of the seat base.

Consumers who own an affected US Sirona M car seateBay manufactured before September 1, 2018 should register for a free product improvement kit by calling, 1-877-242-5676 from 8 AM โ€“ 5 PM ET, Monday through Friday or by visiting https://cybexonline.com/enus/safetynoticeandrecalls.

 


Dear Valued CYBEX Retailer:

Please be advised that CYBEX and Columbus Trading-Partners U.S., Inc. (โ€œCTPโ€), the United States distributor for CYBEX (collectively โ€œCYBEXโ€) have decided, as of April 8, 2022, to conduct a voluntary recall on select U.S. versions of the Sirona M models manufactured prior to September 1, 2018 (see table for details).

The recall of these select U.S. versions of the Sirona M convertible car seatseBay is due to some children accessing and picking off pieces of foam from the headrest through a small opening in the headrest cover set.  The foam pieces are very small, generally spherical with no sharp edges, and non-toxic. However, these small foam pieces could be a choking hazard. There have been no reports to CYBEX of injuries to children in connection with the foam the U.S. Sirona M. The car seateBay continues to meet all requirements for crashworthiness.  The affected U.S. versions of the Sirona M car seateBay can continue to be used to transport children safely.

The company will send a consumer notice to registered owners of the affected seats on or about May 9, 2022 to inform them of the action and is working with retailers to ensure that impacted U.S. versions of the Sirona M car seatseBay are no longer available for sale. CYBEX will provide a free product improvement kit that includes manufacturer-approved adhesive tape and instructions for proper application.

The company requests that owners of affected seats contact CYBEX for a free product improvement kit by calling 1-877-242-5676 between 8 am and 5 pm ET, Monday through Friday. Customers should not return seats to retailers where purchased. Importantly, the U.S. versions of the Sirona M car seatseBay affected by this recall meet all safety requirements, so they may be used while consumers wait for the product improvement kit.

According to CYBEXโ€™s records, you should no longer have the affected product in your inventory.  None of the U.S. versions of Sirona M car seatseBay shipped or manufactured since September 1, 2018 are subject to this recall.

 

Affected CYBEX Sirona M
Model NumberDates of Manufacture before September 1, 2018
518002145
518000387
518002151
518002149
518002153
518000385
519000211

 

The model number and date of manufacture of the seat are located on the bottom of the seat base (see above photo with red box callout).

It is a violation of federal law for a retailer to sell or deliver any affected products covered by this recall unless the defect is remedied.  Please contact your CYBEX sales representative with questions about this recall.  In addition, we will be providing a recall poster that we would like you to post in a prominent location for 120 days.

We anticipate that with your support efforts we can minimize the disruption this recall may cause and move forward with our growing partnership.

 


Sirona M Remedy Kit

1. Remove headrest cover.

2. Line up 135mm guide with top of center foam panel, and mark 135mm from top of center foam panel.

3. Line up one piece of tape with the mark and with space in between foam panels, and press onto side foam panel.

4. Wrap tape under side foam panel and press to secure.

5. Slightly overlap second piece of tape onto the first, and press onto side foam panel.

6. Wrap tape under side foam panel and press to secure.

7. Repeat for other side.

8. Center foam panel: align tape with the top of the harness slot and the second rib from outside and press into center foam panel.

9. Center foam panel: align final tape with top of harness slot and second rib from outside and press into center foam panel.

10. Center foam panel: wrap both tape pieces under center foam panel and press to secure.

11. Replace headrest cover.

Instructional Videos

 

Cybex Customer Care: 1-877-242-5676

 

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Chronology :

CTP closely tracked feedback from consumer owners of the US version of the CYBEX Sirona M following the release of the car seateBay in the U.S. market. Early in 2018, CTP received a few reports that children could access the foam under the seat pad in the headrest area and could and/or did place the small foam pieces in their mouths.

To address consumer feedback and to continuously improve our products for our consumers, CTP implemented an engineering change on August 31, 2018, which consisted of adding tape to the lower edges of the EPS in the child restraintโ€™s headrest. This eliminated the ability of a child from being able to pick or scrape the EPS.

NHTSA submitted a request for information to CTP on July 16, 2020 related to two reports of foam picking on the car seateBay. CTP responded to NHTSA providing information regarding the engineering change. CTP remained in communication with NHTSA regarding the foam picking, providing NHTSA additional requested information on September 20, 2021 and December 8, 2021.

While CTP received reports between early 2018 and November 2021 that 53 children could or possibly did pick foam and possibly place foam pieces in their mouths, CTP did not receive any reports of any injuries or fatalities. The pieces of foam are small, soft, and non-toxic. However, if a child picks a piece of foam and places it into their mouth, nose, or ear the foam could pose a choking hazard or otherwise cause a safety concern for caregivers.

Following additional discussions with NHTSA and in furtherance of continuous product improvement and a robust commitment to safety, CTP determined it should prepare and provide a product improvement kit to consumers through a Voluntary Safety Recall Campaign which will enable consumers who own certain US Sirona M models manufactured on or before August 31, 2018 to apply tape to the EPS foam to prevent foam picking.

 


1 Affected Product

Child SeateBay

BRANDMODELPRODUCTION DATES
CYBEXSIRONA M

 


19 Associated Documents

Defect Notice 573 Report

RCLRPT-22C001-5097.PDF 227.317KB

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Recall Acknowledgement

RCAK-22C001-9711.pdf 739.567KB

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Recall 573 Report-Amendment 1-04/20/2022

RCLRPT-22C001-2077.PDF 227.32KB

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Manufacturer Notices(to Dealers,etc) – Retailer Notice

RCMN-22C001-7994.pdf 82.986KB

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Manufacturer Notices(to Dealers,etc) – Retailer Poster

RCMN-22C001-6753.pdf 189.617KB

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Recall 573 Report-Amendment 2-05/02/2022

RCLRPT-22C001-4235.PDF 227.83KB

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Remedy Instructions and TSB

RCRIT-22C001-4220.pdf 811.082KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22C001-4389.pdf 134.554KB

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Recall 573 Report-Amendment 4-06/14/2022

RCLRPT-22C001-8984.PDF 227.842KB

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Recall 573 Report-Amendment 3-05/17/2022

RCLRPT-22C001-9201.PDF 227.834KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22C001-0447.PDF 211.151KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22C001-1723.PDF 211.249KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22C001-6155.PDF 211.332KB

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Recall Quarterly Report #4, 2023-1

RCLQRT-22C001-8031.PDF 211.438KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22C001-0528.PDF 211.443KB

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Recall Quarterly Report #5, 2023-2

RCLQRT-22C001-8053.PDF 211.557KB

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Recall Quarterly Report #5, 2023-2

RCLQRT-22C001-3249.PDF 211.562KB

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Recall Quarterly Report #6, 2023-3

RCLQRT-22C001-0165.PDF 211.785KB

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Recall Quarterly Report #7, 2023-4

RCLQRT-22C001-6778.PDF 211.862KB

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Latest Recalls Documents

 


1 Associated Investigation

Chocking on / Ingestion of Car SeateBay Foam
NHTSA ID: PE21014
Dated opened: July 2, 2021

The National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation (ODI) Trends Analysis Division identified 15 Early Warning Reporting (EWR) Death & Injury (D&I) reports alleging injuries involving production year 2018 Cybex Sirona M car (child) seats. According to the reports, child occupants were able to access a foam material, used in the seat headrest, via an opening in its covering material. The children subsequently placed the foam in their mouths thereby resulting in coughing, gagging, vomiting, or passed by means of bowel movements. No fatalities have been reported.

In addition to the D&I reports, ODI has received four Vehicle Owner Questionnaire (VOQ) reports from two complainants involving the 2018 Cybex Sirona M car seateBay. Like the D&I reports, the VOQs also express concern for the same alleged defect, that the foam in the car seateBay headrest was accessible to child occupants through its covering material leading to potential ingestion. Three of the four reports were submitted by the same complainant who owned two subject car seatseBay. No injuries are alleged in these reports.

ODI is opening this investigation to evaluate the scope, frequency, and consequence of the alleged defect in the subject 2018 Cybex Sirona M car seateBay. The VOQs cited above can be reviewed at NHTSA.gov under the reference (ODI) numbers 11113133 and 11150030. VOQs 11150031 & 11150032 are duplicative of ODI 11150030.

 


 

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