22E036 – Weld May Crack Causing Handlebar Separation – Performance Machine Burly Brand Dominator & Jail Bar Motorcycle Handlebars

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April 29, 2022 NHTSA CAMPAIGN NUMBER: 22E036000

Weld May Crack Causing Handlebar Separation

Handlebar separation can cause loss of vehicle control, increasing the risk of a crash.

 

NHTSA Campaign Number: 22E036

Manufacturer Performance Machine, Inc.

Components EQUIPMENT

Potential Number of Units Affected 910

 

Summary

Performance Machine, Inc. (Performance Machine) is recalling certain Burly Brand Dominator and Jail Bar motorcycle handlebars in 10inch, 12inch, and 14inch heights. Please see the recall report for the full list of affected part numbers. The handlebars may be improperly welded, which can cause them to crack and separate from the motorcycle.

 

Remedy

Performance Machine will replace the handlebars, free of charge . Owner notification letters were mailed June 29, 2022. Owners may contact Performance Machine customer service at 1-714-523-3000.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Re: IMPORTANT SAFETY RECALL

 

Invoice Date: 10/16/2019
Invoice Number: 909438
Part Number: B12-5503B
Quantity: _____

 

NHTSA Campaign Number: 22E036000

 

Recalled Handlebar Product: “Dominator Raked”, “Dominator Straight” and “Jail Bar”.

 

Dear Burly Brand Retailer,

 

This recall notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. (Specifically, 49 U.S.C. 30116-30121)

 

Performance Machine, LLC. (“PM”) in cooperation with National Highway Traffic Safety Administration (“NHTSA”) has decided to announce a voluntary recall for aftermarket motorcycle road handlebars under their brand, “Burly Brand”.(see NHTSA notice at https://static.nhtsa.gov/odi/rcl/2022/RCAK-22E036-1454.pdf ) The bars that are affected in this recall are the “Dominator Raked”, “Dominator Straight” and “Jail Bar”. All are pictured at the end of this letter (on page 2) and here at this link: https://www.burlybrand.com/category/5/handlebars. These motorcycle handlebars are designed by Performance Machine and manufactured by contract manufacturers to our specifications. Jail bars were introduced in 2014 and Dominator bars were introduced in 2021. Any bars purchased before August 17, 2020, are not involved in this recall. It is suspected that some Dominator and Jail Bars may have non-conforming welds at the connection between the vertical tubing uprights and the threaded mounting plugs that may result in the formation of a crack or cracks. Continued use of the recalled handlebars after a crack has formed may result in the separation of the handlebars from the motorcycle thereby impairing the operator’s ability to control the motorcycle, increasing the risk of a crash. Consumers need to refrain from operating any motorcycle equipped with this product until the recalled handlebars are replaced.

 

Performance Machine has implemented a new quality assurance process with the manufacturer to facilitate consistent welded connections that fully conform to our specifications. Physical durability and destructive testing of handlebars will be part of the quality assurance program to confirm that new production fully conform to our specifications.

 

If you have any of this product new or used in stock at any location please advise us within 5 days of the date on this letter of the quantities and part numbers and we will issue a prepaid return authorization shipping label to return the handlebars to us and will issue you a credit once they arrive at our location . Please ensure that all affected Dominator and Jail Bars inventory is removed from stock that is available for sale and that you reference this recall link https://www.burlybrand.com/recalls on any specific webpage where the Dominator or Jail Bars were sold on your webpage or any e-commerce website. We are also asking for all contact data available from your system for each consumer or other buyer who purchased the recalled bars from you at any time after August 17, 2020. It would also be helpful if you could tell us the date sold to each purchaser, the quantity and any specific SKUs sold. Preferably this data would be in excel format. The sooner we receive this data the sooner we can notify your downstream customers. If we do not receive this data within 5 days of the date of this letter, we will be contacting you to follow up. All data needs to be sent to recalls@burlybrand.com with attachment or download link.

 

We expect to have replacement handlebars available for distributors and retailers by September 1, 2022. This “new” production will be distinguishable from recalled bars by an engraved code greater than 22152 on the bottom side of clutch grip (left side). If you have any additional questions about this recall, please call 714-367-1871 or you can email recalls@burlybrand.com We apologize for any inconvenience in this matter. We have taken this action in the interest of your safety and continued satisfaction with our products.

 

Sincerely,

Performance Machine

 


June 17, 2022

 

retailer name and US mail or email address

 

Re: IMPORTANT SAFETY RECALL

Invoice Date: 11/11/2021
Invoice Number: 02-701C6
Part Number: 0601-5700
Quantity:1

 

NHTSA Campaign Number: 22E036000

 

Recalled Handlebar Product: “Dominator Raked”, “Dominator Straight” and “Jail Bar”.

 

Dear Burly Brand Retailer,

 

This recall notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. (Specifically, 49 U.S.C. 30116-30121)

 

Performance Machine, LLC. (“PM”) in cooperation with National Highway Traffic Safety Administration (“NHTSA”) has decided to announce a voluntary recall for aftermarket motorcycle road handlebars under their brand, “Burly Brand”.(see NHTSA notice at https://static.nhtsa.gov/odi/rcl/2022/RCAK-22E036-1454.pdf ) The bars that are affected in this recall are the “Dominator Raked”, “Dominator Straight” and “Jail Bar”. All are pictured at the end of this letter (on page 2) and here at this link: https://www.burlybrand.com/category/5/handlebars. These motorcycle handlebars are designed by Performance Machine and manufactured by contract manufacturers to our specifications. Jail bars were introduced in 2014 and Dominator bars were introduced in 2021. Any bars purchased before August 17, 2020, are not involved in this recall. It is suspected that some Dominator and Jail Bars may have non-conforming welds at the connection between the vertical tubing uprights and the threaded mounting plugs that may result in the formation of a crack or cracks. Continued use of the recalled handlebars after a crack has formed may result in the separation of the handlebars from the motorcycle thereby impairing the operator’s ability to control the motorcycle, increasing the risk of a crash. Consumers need to refrain from operating any motorcycle equipped with this product until the recalled handlebars are replaced.

 

Performance Machine has implemented a new quality assurance process with the manufacturer to facilitate consistent welded connections that fully conform to our specifications. Physical durability and destructive testing of handlebars will be part of the quality assurance program to confirm that new production fully conform to our specifications.

 

If you have any of this product new or used in stock at any location please advise us within 5 days of the date on this letter of the quantities and part numbers and we will issue a prepaid return authorization shipping label to return the handlebars to us and will issue you a credit once they arrive at our location . Please ensure that all affected Dominator and Jail Bars inventory is removed from stock that is available for sale and that you reference this recall link https://www.burlybrand.com/recalls on any specific webpage where the Dominator or Jail Bars were sold on your webpage or any e-commerce website. We are also asking for all contact data available from your system for each consumer or other buyer who purchased the recalled bars from you at any time after August 17, 2020. It would also be helpful if you could tell us the date sold to each purchaser, the quantity and any specific SKUs sold. Preferably this data would be in excel format. The sooner we receive this data the sooner we can notify your downstream customers. If we do not receive this data within 5 days of the date of this letter, we will be contacting you to follow up. All data needs to be sent to recalls@burlybrand.com with attachment or download link.

 

We expect to have replacement handlebars available for distributors and retailers by September 1, 2022. This “new” production will be distinguishable from recalled bars by an engraved code greater than 22152 on the bottom side of clutch grip (left side). If you have any additional questions about this recall, please call 714-367-1871 or you can email recalls@burlybrand.com We apologize for any inconvenience in this matter. We have taken this action in the interest of your safety and continued satisfaction with our products.

 

Sincerely,

 


June 29, 2022

 

Re:  IMPORTANT SAFETY RECALL

 

Invoice Date: 11/1/2019
Invoice: 000000000910505
Part Number: B12-5503B
Quantity: 1

 

Recalled Burly Handlebar Products: “Dominator Raked”, “Dominator Straight” and “Jail Bar”

NHTSA Campaign Number: 22E036

 

Dear Burly Brand Purchaser:

 

This recall notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. (Specifically, 49 U.S.C. 30116-30121)

 

Performance Machine, LLC. (“PM”) has decided that a defect, which relates to motor vehicle safety, exists in certain aftermarket motorcycle road handlebars under their brand, “Burly Brand”. The bars that are affected in this recall are the “Dominator Raked”, “Dominator Straight” and “Jail Bar”. All are pictured at the end of this letter (on page 2) and here at this link: https://www.burlybrand.com/category/5/handlebars These motorcycle handlebars are designed by Performance Machine and manufactured by contract manufacturers to our specifications. Jail bars were introduced in 2014 and Dominator bars were introduced in 2021. Any bars purchased before August 17, 2020, are not involved in this recall. It is suspected that some Dominator and Jail Bars may have non-conforming welds at the connection between the vertical tubing uprights and the threaded mounting plugs that may result in the formation of a crack or cracks. Continued use of the recalled handlebars after a crack has formed may result in the separation of the handlebars from the motorcycle thereby impairing the operator’s ability to control the motorcycle, increasing the risk of a crash. Please refrain from operating any motorcycle equipped with this product until the recalled handlebars are replaced. There is no way for you to determine if your bars might be affected and they will have to be replaced. If you have sold these bars, or a bike with them installed, please contact us as soon as possible with the new owner’s information so that we can contact them directly. If you know of anyone that might be using these bars, please give them a copy of this letter as soon as possible or have them contact us about this recall.

 

Performance Machine has implemented a new quality assurance process with the manufacturer to facilitate consistent welded connections that fully conform to our specifications.  Physical durability and destructive testing of handlebars will be part of the quality assurance program to confirm that new production fully conform to our specifications.

 

Please visit our website at https://www.burlybrand.com/recalls to obtain a return authorization number (RMA) to return the recalled handlebar. Once we receive the recalled bar back, a suitable replacement handlebar of your choosing from this page

https://www.burlybrand.com/category/5/handlebars (other than the recalled models) will be sent to you within 10 business days. This replacement will be provided at no charge.

 

If you have any additional questions about this recall, please call 714-523-3000 and ask for Customer Service or you can email recalls@burlybrand.com

 

We regret any inconvenience that this action may cause you.  However, have taken this action in the interest of your safety and continued satisfaction with our products.

 

If we or the seller that your purchased from fails or is unable to remedy this potential safety concern by providing you with a replacement part and installation at no charge and within a reasonable time, you may submit a written complaint to: The

Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE., Washington, DC  20590; or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.

 

You may be eligible to receive reimbursement for the cost of repairs made prior to receiving this notice. You may submit your receipts for certain repairs and or replacement of the recalled bars as long as you submit the original proof of purchase of the recalled products and all products purchased specifically to conduct the repair or fitment of replacement handlebars. Please submit all requested information at this link https://----escape_sem_autolink_uri:225241597dd778c437855f480cf84e75---- and upload all documentation for which you seek reimbursement. You may also call with customer service at 888-367-1871 or recalls@burlybrand.com if you have difficulty or cannot access the website. If there are questions about your claim or documentation, we will contact you via email.

 

Sincerely, Performance Machine

 

Photos of recalled product:

 


Chronology :

Received product concern report 4/19/22 for PN B12-6073SB, showing cracked welds and separation at attachment point.

Action taken 4/20/22, put Dominator handlebars on hold, notified distributors to return unsold product.

Began 100% QC process of all unsold/held inventory; began fatigue testing new stock to determine scope of recall and how to identify affected models.

Received product concern report 4/26/22 for PN B12-6072B, showing cracked welds at attachment point.

Received product concern report 4/29/22 for PN B12-6073SB, showing cracked welds at attachment point.

 


2 Affected Products

Equipments

BRANDPART NO.PRODUCTION DATES
BURLY BRANDDOMINATOR HANDLEBAR
BURLY BRANDJAIL BAR HANDLEBAR

 


18 Associated Documents

Recall Acknowledgement

RCAK-22E036-1454.pdf 647.43KB

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Defect Notice 573 Report

RCLRPT-22E036-8219.PDF 213.589KB

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Recall 573 Report – 5/4/2022

RCLRPT-22E036-7223.PDF 214.527KB

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Recall 573 Report – 6/14/2022

RCLRPT-22E036-7661.PDF 215.578KB

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Recall 573 Report – 6/16/2022

RCLRPT-22E036-1518.PDF 215.76KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22E036-8727.pdf 189.6KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22E036-0237.pdf 186.583KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22E036-1510.pdf 186.583KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22E036-4107.pdf 223.982KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22E036-1260.pdf 259.189KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22E036-2696.PDF 211.133KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22E036-1743.PDF 211.235KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22E036-6485.PDF 211.137KB

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Recall Quarterly Report #4, 2023-1

RCLQRT-22E036-5011.PDF 211.407KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22E036-2362.PDF 211.407KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22E036-9637.PDF 211.407KB

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Recall Quarterly Report #6, 2023-3

RCLQRT-22E036-4360.PDF 211.738KB

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Recall Quarterly Report #5, 2023-2

RCLQRT-22E036-8217.PDF 211.738KB

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