Rear Axle Drive Pinion May Fracture – 2021-2022 Spartan Gladiator, MetroStar, & MetroStar-RT Emergency Vehicles

โ€œThis site contains affiliate links for which OEMDTC may be compensatedโ€

May 9, 2022 NHTSA CAMPAIGN NUMBER: 22V316000

Rear Axle Drive Pinion May Fracture

A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake without detection or without the brake lights activating, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V316000

Manufacturer Custom Fire Apparatus, Inc.

Components POWER TRAIN

Potential Number of Units Affected 5

 

Summary

Custom Fire Apparatus, Inc. (Custom Fire) is recalling certain 2021-2022 Spartan Gladiator, MetroStar, and MetroStar-RT emergency vehicles. The rear axle drive pinion may fracture.

 

Remedy

Dealers will inspect and replace the differential carriereBay housing assembly, as necessary, free of charge. Owner notification letters were mailed on May 9, 2022. Owners may contact Custom Fire’s customer service at 1-715-294-2555.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Spartan FireeBay, LLC has decided that a defect which relates to motor vehicle safety exists in certain model year 2021-2022, Gladiator, MetroStar, and MetroStar-RT model emergency response chassis cabs, equipped with MeritoreBay Series 180 Axle Pinion Shaft.

Please note:  The Vehicle Identification Number that may be affected by this recall is located at the top of this letter.

 

What is the defect?

It has been reported that some MeritoreBay drive pinion 180 series axles may be fractured in the pinion spline. If this defect exists, the fracturing of the pinion may hit the brake drop hose which may unintentionally apply the parking brake without detection or brake lights coming on, possibly resulting in a crash.

The issue could occur without warning. This was caused by a variation in the pinion spline tooling geometry of the MeritoreBay process.

The affected item is the MeritoreBay Series 180 Axle Pinion Shaft.

 

Corrective Action:

A MeritoreBay representative will contact you to schedule the axle pinion inspection and repair as needed. The inspection will need to be performed with a service technician and MeritoreBay representative. The inspection will take approximately 1 hour. If it is determined that the pinion is fractured, MeritoreBay will inform you and Spartan that the Differential CarriereBay Housing Assembly will need to be replaced. Contact your local Dealer for assistance with facilitating the repair. The repair will take approximately 5 hours to complete. There is no cost to the vehicle owner for the recall remedy.

MeritoreBay and/or Spartan will contact all owners of these units that are affected by this recall.  They will be directed to the appropriate service provider for repair. Spartan and MeritoreBay are providing, free of charge, the necessary components to rectify the issue and will pay labor costs for inspecting and replacing the included components that have not already been replaced during normal maintenance.

 


Chronology :

CustomFIRE received the initial recall letter from Spartan FireeBay LLC in January of 2022 citing 3 affected chassis and an amended letter in May of 2022 with 2 additional chassis to be added to the recall.

 


6 Affected Products

Vehicles

MAKEMODELYEAR
CUSTOM FIRESPARTAN GLADIATOR2021-2022
CUSTOM FIRESPARTAN METROSTAR2021-2022
CUSTOM FIRESPARTAN METROSTAR RT2021-2022

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-22V316-9549.PDF 215.161KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.12 KB]

 


Recall Acknowledgement

RCAK-22V316-5033.pdf 647.194KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [632.03 KB]

 


Recall 573 Report- 05/23/2022

RCLRPT-22V316-2267.PDF 215.26KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.21 KB]

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V316-9711.PDF 211.136KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.19 KB]

 


Recall 573 Report- 09/01/2022

RCLRPT-22V316-2366.PDF 215.259KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.21 KB]

 


Issued Owner Notification Letter(Part 577)

RCONL-22V316-3842.pdf 205.895KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [201.07 KB]

 


Latest Recalls Documents

 


 

Bestseller No. 1
Lucas Oil 10046 SAE 80W-90 Heavy Duty Gear Oil - 1 Gallon
  • Contains extraordinary anti-wear and lubricity agents, ensuring exceptional protection against wear and reducing drag
  • Helps to control heat
  • Incorporates Lucas cutting-edge additive technology derived from top-rated Lucas Heavy Duty Oil Stabilizer, the number one supplemental oil in the heavy-duty industry
  • Available in 1 quart and 1 gallon bottle sizes
Bestseller No. 2
Valvoline High Performance SAE 80W-90 Gear Oil 1 QT
  • Protects Against Severe Temperatures To Help Extend Service Life
  • Formulated With Extreme-Pressure Additives To Minimize Gear Wear From Shock Loads
  • Helps Protect Against Gear Wear From Scuffing, Scouring, Corrosion And Pitting
  • Recommended For Conventional Hypoid Differentials And Non-Synchronized Manual Transmissions In Passenger Cars, Light Trucks, Sport Utility Vehicles, Vans And Heavy-Duty Trucks Where An Api-Gl5 Or Gl-4 Fluid Is Specified
Bestseller No. 3
Lucas Oil 10043 SAE 80W-90 Heavy Duty Gear Oil - 1 Quart
  • Contains extraordinary anti-wear and lubricity agents, ensuring exceptional protection against wear and reducing drag
  • Helps to control heat
  • Incorporates Lucas cutting-edge additive technology derived from top-rated Lucas Heavy Duty Oil Stabilizer, the number one supplemental oil in the heavy-duty industry
  • Available in 1 quart and 1 gallon bottle sizes
SaleBestseller No. 4
Valvoline FlexFill Full Synthetic SAE 75W-90 Gear Oil 1 QT Pouch
  • Works in tight spaces and makes gear oil easier to use.Fit Type: Universal
  • Full Synthetic formula for exceptional high and low temperature protection
  • Contains an extreme pressure additive for better load carrying capacity and wear protection
  • Excellent thermal stability designed to protect oil from high temperature breakdown
  • Formulated for ultimate gear protection and performance
Bestseller No. 5
Bestseller No. 6
Triax Gear Premium LS 80W-90, GL-5 Limited Slip Ready, Manual Transmissions, Hypoid Gear Systems, Differentials, NATO Military Approved, Widest OEM Specification Range (1 Gallon)
  • WIDEST SPEC RANGE ON THE MARKET: widely compatible with a very large number of hypoid gear systems, differentials, transmissions and axle assemblies.
  • SEVERE SERVICE MAX: Exceptional shear stability and oxidation resistance. Polyphosphate EP proprietary additive system offers substantial improvement in performance over previous generation, low cost, gear oils
  • BUILT IN LIMTED SLIP ADDITIVE - Does not require "additional" LS additive. Its built into the product, optimized for all limited slip differentials, including those with built in wet brakes.
  • OUTSTANDING SCUFFING PROTECTION - Superb gear and syncron protection, facilitating extremely long transmission life. Exceeds Load Stage 13 extreme pressure requirements beyond 120,000 lbs / sqi.
  • SHEAR STABLE - Excellent thermal stability and high load capacity without viscosity breakdown, facilitates excellent film strength under high loads, high temp and high shear conditions.
SaleBestseller No. 7
Quicksilver by Mercury Marine 80W-90 Premium Gear Lube, Marine Engine, 32 oz.
  • Direct replacement for MercuryeBay Marine 858058K01
  • Provides maximum protection against excessive wear, corrosion and pitting for extended gear life in marine applications
  • Contains additives to protect gears if water enters the gear case or lower unit
  • Recommended for use in outboard motor gear cases and marine lower units in applications below 75hp
  • 80W-90 viscosity
Bestseller No. 8
SaleBestseller No. 9
Valvoline Gear Oil, Differential, 80W90, Conventional, 1 qt Bottle, Each
  • Product Type :Auto Accessory
  • Package Dimensions :8.89 Cm L X10.922 Cm W X30.48 Cm H
  • Country Of Origin :United States
  • Package Weight :2.0Lbs
Bestseller No. 10
ULTRA 1PLUS SAE 80W-90 Gear Oil - Heavy Duty API GL-5 Gear Oil 80W90-1 Gallon
  • EXTREME-PRESSURE PERFORMANCE: U1P-Gear 80W90 Gear Oil, API GL-5, defends against high-speed, low-speed, and high-torque conditions, minimising wear from shock loads with superior anti-scuffing additives.
  • TEMPERATURE RESILIENCE: With exceptional thermal stability, our 80W-90 differential fluid safeguards against severe temperatures, ensuring longevity and cleanliness for extended service life.
  • PRECISION WEAR PROTECTION: Formulated with anti-wear additives, this API GL5 gear oil shields gear teeth from pitting, spalling, and scouring, offering advanced protection against scuffing, corrosion, and chattering.
  • VERSATILE APPLICATION: Recommended for conventional hypoid differentials and manual transmissions, this product is ideal for passenger cars, trucks, SUVs, and vans, meeting API GL5 / GL4 gear oil specifications.
  • SHEAR STABILITY AND ANTI-CORROSION: The shear-stable formulation resists rust, oxidation, foaming, and varnish, guaranteeing reliable performance and corrosion protection in diverse driving conditions.

 


Last update on 2025-04-15 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...