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June 23, 2022 NHTSA CAMPAIGN NUMBER: 22V448000
Incorrect Axle Spindle Nuts Installed
Bearing failure could lead to wheel detachment, or a loss of control of the trailer, increasing the risk of a crash.
NHTSA Campaign Number: 22V448
Manufacturer Great Dane Trailers
Components SUSPENSION
Potential Number of Units Affected 9
Summary
Great Dane Trailers (Great Dane
) is recalling certain 2023 Champion Dry Van trailers. The incorrect axle spindle nuts may have been installed, which could result in bearing failure.
Remedy
Great Dane will provide instructions to owners to install a one-piece spindle nut, and if necessary, replace the bearings and the seal, free of charge. Owner notification letters were mailed on August 10, 2022. Owners may contact Great Dane
’s customer service at 1-877-369-3493.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
June 15, 2022 Customer reported receiving 2 trailers with leaking hubs one that had the wheel fall off
June 15, 2022 Manufacturing facility put all remaining trailers on hold and began an investigation
June 20, 2022 Manufacturing facility reported on their findings as to the cause of the issue, and number of suspect trailers in the field
June 20, 2022 The issue was determined to be a safety issue and the customer was asked to remove all 7 suspect trailers from service.
June 23, 2022 Great Dane filed the initial notice of defect with the NHTSA
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
GREAT DANE![]() | CHAMPION | 2023 |
7 Associated Documents
Recall Acknowledgement
RCAK-22V448-1788.pdf 646.254KB
Defect Notice 573 Report
RCLRPT-22V448-8978.PDF 214.043KB
Recall 573 Report- 07/27/2022
RCLRPT-22V448-4668.PDF 214.486KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V448-1513.PDF 211.121KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V448-0441.PDF 211.217KB
Issued Owner Notification Letter (Part 577)
RCONL-22V448-4748.pdf 195.788KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V448-2452.PDF 211.304KB
Latest Recalls Documents
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- Use for: Axle Nut
- Manufacturer Part Number: 6-191 & 6-190
- Trailer Wheel Axle Nuts and Retainers. The inner diameter measurement of the nuts :0.91 inch
- Fits Most axles from 2K To 8K. 8K After Aug. 2003.Package Included: 4 nuts & 4 retainers
- Warranty Service:It is recommended to understand whether it is compatible with your product before purchasing.If any Size issue, rest assured that we are here to assist you promptly and without hesitation.
- ใCOMPATIBILITYใ- Fits 1'' Trailer Axles, EZ-Lube Axle. We also provide Long Cotter Pins. Convenient for your repair and replacement.
- ใGREAT VALUE PACKใ- These 2Sets trailer nut kits include 6Pcs parts: 2Pcs Spindle Castle Nuts (for 1'' thread) + 2Pcs Washers (1'' I.D.) + 2Pcs Cotter Pins (Long: 2.3''). Value-for-money sets! Meet the need for multiple repairs and spare parts.
- ใLONG SERVICE LIFEใ- Trailer axle nuts made of high-quality steel, the thread is precise, firm & durable. Color zinc plating treatment, corrosion-resistant, rust-resistant, longer service life.
- ใGALVANIZED WASHERSใ- Steel washers ensure good sealing performance, prevent the trailer spindle from shaking, durable enough for long time service, hardly broken.
- ใSATISFACTION GUARANTEEใ- For whatever reason, if you are not satisfied, you can contact us for replacement or refund. Please rest assured purchase.
- Package Dimensions: 16.764 L X 4.318 H X 11.684 W (Cm)
- Country Of Origin: China
- Item Package Weight:0.226 Kilograms
- Product Type:Nuts
- Nut Set W/ Washers , Cotter Pins Fit For Many Trailer with 1" Axle Shaft
- The Out Thread Is Precisely Machined And Closely Engaged With The Thread
- Using high-quality steel, the manufacturer coated the product with lubricating oil, which is wear-resistant and rust-proof. It can operate in a short time and has a longer service life.
- 100% Brand New
- If you have any questions about our products, please consult through Amazon. We will give you a satisfactory solution as soon as possible. Our aim is to make you satisfied with the products and services we provide.
- COMPLETE SPINDLE NUT RETAINER KIT โ The Lippert
1" D-flat spindle nut retainer kit offers everything you need, including a 6-slot castle spindle nut, D-flat spindle washer, and tang spindle washer, ensuring a comprehensive solution for your axle maintenance needs
- VERSATILE APPLICATION โ Designed for axle hubs, this kit boasts universal compatibility with competitor axles, providing a hassle-free solution for a wide range of trailer systems
- HIGH-QUALITY COMPONENTS โ Crafted with precision and durability in mind, the components of this kit, including the 6-slot castle spindle nut with 1"-14 threads, D-flat spindle washer with 1" ID and 1.68" OD, and tang spindle washer with 1"-1.68" OD, ensure exceptional performance and reliability
- EXPERTLY ENGINEERED โ Lippert
stands as the industry leader, producing over 5,000 axles daily. With a commitment to excellence, every product is meticulously crafted to meet the highest standards of quality, reliability and durability
- CUSTOMER-CENTRIC SERVICE โ Prioritizing customer satisfaction, Lippert
ensures swift delivery of products directly to your doorstep, minimizing downtime and providing a seamless experience
- ใFITSใthis trailer spindle castle Nuts Kit fit for 1" boat trailer shaft Spindle and EZ-Lube Axle.
- ใHigh QualityใThis spindle nut kit is made of high-quality steel with galvanized surface, which is corrosion-resistant and rust resistant, and can extend the service life; Extended the length of the split pin to better prevent detachment.
- ใPortable Kit and SizeใYou will receive 2 sets of spindle nut kits packaged in sealed bags, totaling 6 pieces, including 2Pcs (ID: 1 '') thread Spindle Castle Nuts, 2Pcs (ID: 1 '') Washers, and 2Pcs (length: 2.3 '') Cotter Pins, for easy storage and carrying.
- ใPERFECT MATCHใThe trailer spindle nut has Smooth and clear threads, After multiple inspections before leaving the factory, it matches the original equipment, making installation and replacement more convenient.
- ใNoteใPlease check the size information and compatibility carefully before placing an order to perfectly fit your trailer spindle.
- Compatibility: this trailer nut kit is for 1" axle, Not for 1" threaded sections.
- Prolong Trailer Life: Great replacements for worn or rusted bearing, extending the life of your trailer.
- High quality: Made of quality material, strong and durable, corrosion resistant and long service life.
- Package includes: 2 x spindle nuts (ID: 1 inches; OD: 1.45 inches), 2 x cotter pins (2.25 inches long) and 2 x washers (ID: 1 inches).
- Note: Please check the size information and compatibility carefully before placing an order.
- Part Number๏ผ6-191 6-190
- Compatible With๏ผFits Most axles from 2K To 8K 8K After Aug. 2003
- Product Advantage๏ผWith this new nut and retainer๏ผyou do not need the cotter pin and the retainers clip over top of the nut after you have the nut set, it is a lot better and lasts longer then the cotter pin.
- High Quality๏ผMade of high quality materials, rugged, high precision, long life,It has been tested for durability before packaging and shipping. Meets or exceeds OE standard quality and performance requirements.
- Service๏ผIf you encounter problems during use, please contact me immediately
Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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131 Technology Circle Savannah, GA 31407 Office: (912) 644-2100 Fax: (912) 644-2100 greatdane.com IMPORTANT SAFETY RECALL NOTICE NHTSA Recall 22V-448 Date: February 7, 2023 ยซAddress_1_ยป ยซAddress_2ยป ยซCityยป, ยซStateยป ยซZipยป ยซF10ยป VINโs: ยซVIN1ยป Re: Incorrect 2 Piece Spindle Nut ยซTOยป This notice is being sent in accordance with the requirements of the National Traffic Motor Vehicle Safety Act. Great Dane LLC has determined that certain model year 2023 Great Dane
Champion dry van trailers produced in the Brazil, Indiana manufacturing facility may have been produced with the incorrect type axle spindle nuts. Trailers equipped with the incorrect type axle spindle nuts may not have had the bearing end play set correctly. This could lead to bearing failure and potentially a wheel off incident which could lead to a loss of control to the subject trailer, and/or a road hazard to other vehicles, increasing the chances of a crash or injury. Preceding warning signs may include, leaking hub-caps, leaking wheel seals, discolored hub paint, and high bearing end play. It is important to note that no accidents or injuries have been reported from the field. Great Dane
will provide parts and pay to replace the bearings, seal, grease and install the proper one piece nut. Repair time should be approximately 4 hours. If you had this repair performed before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. For more information contact Great Dane
Customer Service at (877) 369-3493. Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Page 2 of 2 If you conclude that Great Dane
LLC has not enabled you to remedy this condition without charge and/or in a reasonable time, a complaint may be submitted to the: Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue SE Washington, DC 20590 -or- Call the toll-free Vehicle Safety Hotline: 1-888-327-4236; (TTY: 800-424-9153) or go to http://www.safercar.gov ) We regret any inconvenience that this situation may have caused. Great Dane
LLC wants to assure you that we are concerned for customer safety and your continued satisfaction with our products. Sincerely, James M Brown Manager, Customer Service/Warranty
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-448 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Great Dane Trailers Submission Date : JUN 23, 2022 NHTSA Recall No. : 22V-448 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane
Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 9 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Great Dane
Champion Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Suspensions charged out for this order were configured incorrectly to be sent in with the older 2 piece spindle nut despite the shop order calling for 1 piece nuts and our BOM charging out 1 piece nuts. The supervisor put together the build sheet correctly off of the shop order. One shift read the build sheet and put the correct 1 piece nuts on. The other shift did not, and installed the incorrect 2 piece nuts. Technicians had not been trained to properly install the 2 piece nut, since it was not supposed to be used on this order, and relied on inappropriate training provided for a previous order. This lead to the bearings being preloaded, which caused a bearing failure, and wheel loss in the field. A total of 9 Champion Dry Van trailers may be affected. All other units were either built with the correct 1 piece nut, or were corrected before leaving the manufacturing facility. Production Dates : MAY 26, 2022 – JUN 08, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Certain 2023 model year Champion dry van trailers produced in the Brazil IN manufacturing facility may have been produced with the incorrect type axle spindle nuts. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Trailers equipped with the incorrect type axle spindle nuts may not have had the bearing end play set correctly. This could lead to bearing failure and Part 573 Safety Recall Report 22V-448 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 potentially a wheel off incident. This could lead to a loss of control to the subject trailer, and/or a road hazard to other vehicles, increasing the chances of a crash or injury. Description of the Cause : NR Identification of Any Warning that can Occur : Preceding warning signs may include, leaking hub-caps, leaking wheel seals, discolored hub paint, and high bearing end play. Involved Components : Component Name 1 : Spindle Nut Component Description : Once Piece Spindle Nut Component Part Number : 40500290 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : June 15, 2022 Customer reported receiving 2 trailers with leaking hubs one that had the wheel fall off June 15, 2022 Manufacturing facility put all remaining trailers on hold and began an investigation June 20, 2022 Manufacturing facility reported on their findings as to the cause of the issue, and number of suspect trailers in the field June 20, 2022 The issue was determined to be a safety issue and the customer was asked to remove all 7 suspect trailers from service. June 23, 2022 Great Dane
filed the initial notice of defect with the NHTSA Part 573 Safety Recall Report 22V-448 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The customer will check the endplay on the wheel bearings on all 7 units. If the endplay is found to be within tolerance, the customer will remove the two piece nut and install the correct one piece nut. If the endplay is found to be outside of tolerance, the customer will replace the bearings, seal, and grease and install the proper one piece nut. How Remedy Component Differs from Recalled Component : It is a different style spindle nut that is only one piece instead of two. Identify How/When Recall Condition was Corrected in Production : Once the customer reported the problem all remaining units at the plant were double checked. 06/15/2022 Recall Schedule : Description of Recall Schedule : The customer has already been notified however we will send an official notification letter before 08/18/2022 Planned Dealer Notification Date : AUG 18, 2022 – AUG 18, 2022 Planned Owner Notification Date : AUG 18, 2022 – AUG 18, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-448 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Great Dane Trailers Submission Date : JUL 27, 2022 NHTSA Recall No. : 22V-448 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane
Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 9 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Great Dane
Champion Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Suspensions charged out for this order were configured incorrectly to be sent in with the older 2 piece spindle nut despite the shop order calling for 1 piece nuts and our BOM charging out 1 piece nuts. The supervisor put together the build sheet correctly off of the shop order. One shift read the build sheet and put the correct 1 piece nuts on. The other shift did not, and installed the incorrect 2 piece nuts. Technicians had not been trained to properly install the 2 piece nut, since it was not supposed to be used on this order, and relied on inappropriate training provided for a previous order. This lead to the bearings being preloaded, which caused a bearing failure, and wheel loss in the field. A total of 9 Champion Dry Van trailers may be affected. All other units were either built with the correct 1 piece nut, or were corrected before leaving the manufacturing facility. Production Dates : MAY 26, 2022 – JUN 08, 2022 VIN Range 1 : Begin : 1GR1A9024PB503574 End : 1GR1A9026PB503575 Not sequential VIN Range 2 : Begin : 1GR1A9024PB503574 End : 1GR1A9026PB503575 Not sequential VIN Range 3 : Begin : 1GR1A9024PB503574 End : 1GR1A902XPB503577 Not sequential VIN Range 4 : Begin : 1GR1A9021PB503581 End : 1GR1A9023PB503582 Not sequential VIN Range 5 : Begin : 1GR1A9024PB503574 End : 1GR1A902XPB503577 Not sequential VIN Range 6 : Begin : 1GR1A9021PB503581 End : 1GR1A9023PB503582 Not sequential VIN Range 7 : Begin : 1GR1A9021PB503581 End : 1GR1A9023PB503582 Not sequential Part 573 Safety Recall Report 22V-448 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Defect : Description of the Defect : Certain 2023 model year Champion dry van trailers produced in the Brazil IN manufacturing facility may have been produced with the incorrect type axle spindle nuts. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Trailers equipped with the incorrect type axle spindle nuts may not have had the bearing end play set correctly. This could lead to bearing failure and potentially a wheel off incident. This could lead to a loss of control to the subject trailer, and/or a road hazard to other vehicles, increasing the chances of a crash or injury. Description of the Cause : NR Identification of Any Warning that can Occur : Preceding warning signs may include, leaking hub-caps, leaking wheel seals, discolored hub paint, and high bearing end play. Involved Components : Component Name 1 : Spindle Nut Component Description : Once Piece Spindle Nut Component Part Number : 40500290 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : June 15, 2022 Customer reported receiving 2 trailers with leaking hubs one that had the wheel fall off June 15, 2022 Manufacturing facility put all remaining trailers on hold and began an investigation June 20, 2022 Manufacturing facility reported on their findings as to the cause of the issue, and number of suspect trailers in the field June 20, 2022 The issue was determined to be a safety issue and the customer was asked to remove all 7 Part 573 Safety Recall Report 22V-448 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 suspect trailers from service. June 23, 2022 Great Dane
filed the initial notice of defect with the NHTSA Description of Remedy : Description of Remedy Program : The customer will check the endplay on the wheel bearings on all 7 units. If the endplay is found to be within tolerance, the customer will remove the two piece nut and install the correct one piece nut. If the endplay is found to be outside of tolerance, the customer will replace the bearings, seal, and grease and install the proper one piece nut. How Remedy Component Differs from Recalled Component : It is a different style spindle nut that is only one piece instead of two. Identify How/When Recall Condition was Corrected in Production : Once the customer reported the problem all remaining units at the plant were double checked. 06/15/2022 Recall Schedule : Description of Recall Schedule : The customer has already been notified however we will send an official notification letter before 08/18/2022 Planned Dealer Notification Date : AUG 18, 2022 – AUG 18, 2022 Planned Owner Notification Date : AUG 18, 2022 – AUG 18, 2022 * NR – Not Reported
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