Steering Gear Assembled Incorrectly – 2022-2023 Autocar Legend, Xpeditor, & Xspotter

July 1, 2022 NHTSA CAMPAIGN NUMBER: 22V475000

Steering Gear Assembled Incorrectly

A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V475

Manufacturer Autocar, LLC

Components STEERING

Potential Number of Units Affected 601

 

Summary

Autocar, LLC. (Autocar) is recalling certain 2022-2023 Legend, Xpeditor, and Xspotter trucks equipped with Sheppard Steering Gears. The steering gears may have been assembled incorrectly, which can cause the gear to fracture.

 

Remedy

Dealers with inspect and replace the steering gear, at no charge. Owner notification letters were mailed on August 29, 2022. Owners can contact Autocar’s customer service at 765-489-5499. Autocar’s number for this recall is ACX-2204 DC-2202.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


NHTSA RECALL 22V475
AUTOCAR, LLC ACX-2204 DC-2202 ACTT-2201

August 2022

SUBJECT:

Autocar, LLC has determined that certain ACX (Xpeditor), DC (Legend) and ACTT (Xspotter) vehicles, equipped with RH Sheppard steering gears may have been manufactured with fewer than required recirculating balls.

 

SAFETY RECALL INFORMATION:

This Recall bulletin provides instructions regarding the inspection and serial number identification of the steering gear.

 

VEHICLES AFFECTED:

There are 653, 2022 – 2023 model year Xpeditor (ACX), Xspotter (ACTT) and Legend (DC) chassis. These ACX chassis were manufactured between May 14, 2021, and April 27, 2022, with non-sequential serial numbers in the range of 235460 through 241740. The ACTT chassis were manufactured between May 28, 2021, and April 26, 2022, with non-sequential serial numbers in the range of 235797 through 241736. The DC chassis were manufactured between May 13, 2021, and April 27, 2022, with non-sequential serial numbers in the range of 236158 through 241738. To determine if a vehicle is affected by this Recall, log in to the Autocar Warranty Management System at www.autocartruck.com. From the main menu, select “View Recalls/ Service Programs” and look for the Autocar Recall number above. A spreadsheet file will be accessible with the VIN list of affected vehicles. Alternatively, to determine if a single vehicle is affected, select “VIN Profile” from the main menu in the Autocar Warranty Management System. In the “Chassis Number” field, enter the last 6 of the VIN. Once the VIN profile is displayed, scroll down to the “Recall/Service Program Information” section to determine if the Recall is open.

 

SERVICE RESPONSIBILITY:

Service sites must perform this Recall on affected vehicles at no charge to the owner regardless of vehicle mileage, age, or ownership. If a vehicle affected by this Recall is taken into or is currently in your vehicle inventory, or at your center for service, you must perform this Recall before the vehicle is sold or released to the owner.

 

INSPECTION OF THE STEERING GEAR SERIAL NUMBER

1. Follow all lockout/tagout procedures and verify the battery disconnect switch is in the “OFF” position. If the unit is not equipped with a battery disconnect switch, disconnect the battery cables beginning with the negative cables, followed by the positive cables.

 

2. Raise the cab or tilt the hood as required in accordance with the following safety precautions and procedures.

 

3. Locate the steering gear (see Figures 1,2,3 and 4).

 

4. Locate and record the steering gear serial number (see Figures 5 and 6).

 

5. Click on or copy Sheppard’s URL (https://recall.rhsheppard.com/USA/en/USD) into your browser and follow the instructions for “Sheppard Steering Gear Classification Tool.”

 

6. If the steering gear’s serial number is not listed on RH Sheppard’s website, the inspection is complete, reconnect the batteries as required beginning with the positive cables, followed by the negative cables, no further repairs are required.

 

7. If the steering gear serial number is found on RH Sheppard’s website, the inspection is complete and the steering gear will require replacement.

DO NOT submit a solutions ticket. Verify that you have authorization from the customer to perform this work and send an e-mail to [email protected] and include:

1. VIN(s) (or) (last 6 digits of the VIN(s))
2. Steering Gear Serial Number(s)
3. Attention To Name
4. Ship To Address

Autocar Warranty professionals will provide the appropriate parts kit and repair instructions for your vehicle.

Note: If you have questions or concerns regarding this Recall Bulletin, please contact Autocar technical support at 888-218-3611.

 


Chronology :

Per BendixeBay logo/RH Sheppard 22E047: 2/8/22-Sheppard warranty lab receives a gear built 8/20/2021 with failed worm-shaft.

2/9/22 – warranty lab inspection/disassembly indicates fracture of the worm-shaft and less than the required number of recirculating balls

2/10/22-plant stops production. Additional inspections and process verifications put in place. Clean point is established. Material on hand is inspected and confirmed defect free. Production resumes.

(2/10/22 – 5/13/22): review of all warranty from 2015-present indicated no similar failure ever received. engineering tests are performed to understand and to reproduce failure mode.

/10/2022 – Sheppard contacted vehicle driver for description of event and confirmed no accident or injury, low speed and while backing up.

4/12/22 – Sheppard receives a second gear at incoming shipping facility 5/5/22- Sheppard warranty lab receives/inspects/disassembles the second gear built on 6/26/21 with failed worm-shaft and less than the required number of recirculating balls

5/6/22- The Product Integrity Committee meets for update on the product investigation. 5/13/22 – The Product Integrity Committee meets and recommends submission of a defect report 573 June 22, 2022 Autocar received information regarding the recall and potential exposure.

June 22- 24 Production units are quarantined and a clean point established for production and field exposure is determined.

June 24, 2021 Autocar management team is presented with the information and a decision to perform a voluntary safety recall is made.

8/23/2022 Out of an abundance of caution, Autocar has expanded the suspect population to 653 units.

 


6 Affected Products

Vehicles

MAKEMODELYEAR
AUTOCARLEGEND2022-2023
AUTOCARXPEDITOR2022-2023
AUTOCARXSPOTTER2022-2023

 


11 Associated Documents

Recall 573 Report-07-02-2022

RCLRPT-22V475-7819.PDF 218.355KB

 


Recall Acknowledgement

RCAK-22V475-5770.pdf 645.899KB

 


Recall 573 Report- 08/23/2022

RCLRPT-22V475-7403.PDF 218.443KB

 


Safety Bulletin

RCSB-22V475-2406.pdf 6942.367KB

 


Remedy Instructions and TSB

RCRIT-22V475-2059.pdf 6942.367KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V475-5933.pdf 143.513KB

 


Manufacturer Reimbursement Plan

RMRP-22V475-3015.pdf 618.64KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V475-0014.pdf 137.42KB

 


Recall Quarterly Report #1, 2022-3

RCLQRT-22V475-8705.PDF 211.135KB

 


Recall Quarterly Report #2, 2022-4

RCLQRT-22V475-9324.PDF 211.234KB

 


Recall Quarterly Report #3, 2023-1

RCLQRT-22V475-1284.PDF 211.319KB

 


Latest Recalls Documents

 


 

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