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July 20, 2022 NHTSA CAMPAIGN NUMBER: 22V517000
Insufficient Number of Emergency Exits/FMVSS 217
An insufficient number of emergency exits can delay passengers from exiting the vehicle during an emergency, increasing their risk of injury.
NHTSA Campaign Number: 22V517
Manufacturer Daimler Trucks North America, LLC
Components STRUCTURE
Potential Number of Units Affected 3
Summary
Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Thomas Built Buses Saf-T-Liner EFX school buses. The buses may not have a sufficient number of emergency exits. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 217, “Bus Emergency Exits And Window Retention And Release.”
Remedy
Dealers will add an emergency exit roof hatch, free of charge. All vehicles have been remedied. Owners may contact DTNA’s customer service at 1-800-547-0712. DTNA’s number for this recall is FL947.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check for Daimler Trucks North America Recalls
There will be no publications for safety recall 22V-517
All vehicles within this recall campaign have been repaired prior to the publication of a Dealerโs Bulletin or Owner Notification. All impacted serial numbers were repaired on 07/27/2022
Chronology :
On June 26 2022 DTNA received a report from a dealer of a potential issue with the emergency exit configuration of dealer three of newly delivered buses. DTNA staff promptly began an investigation. DNTA staff reviewed build records to determine if any additional buses were built with the same configuration.
DNTA also reviewed warranty records and field reports and found no similar issues. On July 13 2022 DTNA decided to conduct a voluntary non-compliance recall on certain Thomas Built Buses EFX school buses.
Note FL947 is completely unrelated to the issue in FL940.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
THOMAS BUILT BUSES | SAF-T-LINER EFX | 2023 |
7 Associated Documents
Non-Compliance Notice 573 Report
RCLRPT-22V517-8641.PDF 213.566KB
Recall Acknowledgement
RCAK-22V517-4482.pdf 645.171KB
Defect Information Report
RMISC-22V517-1616.pdf 730.166KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V517-3312.pdf 360.188KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V517-5160.PDF 211.153KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V517-7096.pdf 360.188KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V517-9154.PDF 211.252KB
Latest Recalls Documents
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SEOCONTENT-START
Defect / Noncompliance Information Report (Section 573.6) FL947 Date of Submission: __7/20/2022______________ Manufacturer: Daimler Truck North America LLC P.O. BOX 3849 Portland, Oregon 97208 Type of Report: โ Safety Defect X Non-Compliance Vehicle Information Model Yr. Start: __2023________ Model Yr. End: ____2023______ Make: __Thomas Built Buses ____________ Model: _Saf-T-Linerยฎ EFX School Bus_____________ Production Dates: Begin: _05/17/2022_____________ End: ___05/17/2022___________ Descriptive Information: Certain Thomas Built Buses EFX school buses with bus capacity of 90 passenger plus driver were configured and built with the incorrect amount of the emergency exits. An Emergency Exit Roof Hatch was missed. Basis for Determination of the Recall Population: Thomas Built Buses EFX school buses with bus capacity of 90 passenger plus driver of a known order series built in the production range listed above. Number potentially involved: __3______ Estimated percentage of involved with defect: _100%_______ Defect / Noncompliance Description For this Defect/Noncompliance: Describe the defect or noncompliance: On the affected vehicle, the emergency exit configured incorrectly based on the busโs capacity, which may be contrary to FMVSS 217 S5.2.2.3. Describe the safety risk: A non-compliance with FVMSS 217 S5.2.2.3 may delay exiting of the bus in an emergency and increase the risk of injury Identify any warning which can precede or occur: NA If applicable, identify the manufacture of the defective or noncompliant component.: There are no defective or noncompliant components on the affected vehicles. This issue is related only to the configuration of the affected vehicles. Involved Components Component Name: __Emergency Exit Roof Hatch_______________ Component Description: ________ Emergency Exit Roof Hatch__________ Component Part Number: __ 227000 _________ NOTE: If a Component that contains the defect or noncompliance was manufactured by a different manufacturer from the reporting manufacturer, list the following: Component’s country of origin: ____NA______________ Business address: __________NA________ Business telephone number: _______NA___________ If the reporting manufacturer does not know the identity of the manufacturer of the component, it shall identify the entity from which it was obtained. If at the time of submission of the initial report, the reporting manufacturer does not know the country of origin of the component, the manufacturer shall ascertain the country of origin and submit a supplemental report with that information once it becomes available. Chronology of Defect / Noncompliance Determination Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision: On June 26 2022 DTNA received a report from a dealer of a potential issue with the emergency exit configuration of dealer three of newly delivered buses. DTNA staff promptly began an investigation. DNTA staff reviewed build records to determine if any additional buses were built with the same configuration. DNTA also reviewed warranty records and field reports and found no similar issues. On July 13 2022 DTNA decided to conduct a voluntary non-compliance recall on certain Thomas Built Buses EFX school buses. Note FL947 is completely unrelated to the issue in FL940. Identify the Remedy Describe the defect/noncompliance remedy program, including the manufactureโs plan for reimbursement. The affected buses will be modified to add an emergency exit roof hatch as required. Daimler Truck North America authorized service facilities. Daimler Truck North America shall be offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which will be posted with ownerโs notification letter. Owners are directed to seek reimbursement through authorized dealers. Identify the Recall Schedule Describe the recall schedule for notifications.: Customer notification will be made by first class mail using Daimler Trucks North America records to determine the customers affected. Planned Dealer Notification Begin Date: 09/13/2022 Planned Dealer Notification End Date: 09/13/2022 Planned Owner Notification Begin Date: 09/13/2022 Planned Owner Notification End Date: 09/13/2022 Does DTNA plan to file inconsequentiality petition? โ Yes X No Manufacturerโs identification code for this recall (if applicable): __ FL947________ DTNA Representative; Sam Geser Manager, Compliance and Regulatory Affairs
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Daimler Trucks North America, LLC 4747 N. Channel Avenue Portland OR 97217-7699 Phone: 503-745-8000 September 13, 2022 Michelle Rice Recall Analyst Department of Transportation National Highway Traffic Safety Administration 1200 New Jersey Avenue SE., Washington, DC 20590 Office: 202-366-1060 Subject: Incorrect amount of emergency exits, Roof Hatch was missedโ Thomas Build Buses NHTSA SB No. 22V-517 Manufacturer number: FL-947 Ms. Rice, There will be no publications for safety recall 22V-517 All vehicles within this recall campaign have been repaired prior to the publication of a Dealerโs Bulletin or Owner Notification. All impacted serial numbers were repaired on 07/27/2022 Please contact me if you have any questions. Sincerely, Sam Geser Sam Geser Manager, Compliance and Regulatory Affairs Daimler Trucks
North America Tiffani Torgeson Executive Manager, Vehicle Safety Compliance and Regulatory Affairs
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-517 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Daimler Trucks North America, LLC Submission Date : JUL 20, 2022 NHTSA Recall No. : 22V-517 Manufacturer Recall No. : FL947 Manufacturer Information : Manufacturer Name : Daimler Trucks
North America, LLC Address : 4747 N. Channel Avenue Portland OR 97217-3849 Company phone : 800-745-8000 Population : Number of potentially involved : 3 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Thomas Built Buses EFX Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Certain Thomas Built Buses EFX school buses with bus capacity of 90 passenger plus driver were configured and built with the incorrect amount of the emergency exits. An Emergency Exit Roof Hatch was missed. Production Dates : MAY 17, 2022 – MAY 17, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Noncompliance : Description of the Noncompliance : On the affected vehicle, the emergency exit configured incorrectly based on the busโs capacity, which may be contrary to FMVSS 217 S5.2.2.3. FMVSS 1 : 217 – Bus emergency exits and window retention and release FMVSS 2 : NR Description of the Safety Risk : A non-compliance with FVMSS 217 S5.2.2.3 may delay exiting of the bus in an emergency and increase the risk of injury. Description of the Cause : NR Identification of Any Warning that can Occur : NA Involved Components : Part 573 Safety Recall Report 22V-517 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Component Name 1 : Emergency Exit Roof Hatch Component Description : Emergency Exit Roof Hatch Component Part Number : 227000 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On June 26 2022 DTNA received a report from a dealer of a potential issue with the emergency exit configuration of dealer three of newly delivered buses. DTNA staff promptly began an investigation. DNTA staff reviewed build records to determine if any additional buses were built with the same configuration. DNTA also reviewed warranty records and field reports and found no similar issues. On July 13 2022 DTNA decided to conduct a voluntary non-compliance recall on certain Thomas Built Buses EFX school buses. Note FL947 is completely unrelated to the issue in FL940. Description of Remedy : Description of Remedy Program : The affected buses will be modified to add an emergency exit roof hatch as required. Daimler Truck North America authorized service facilities. Daimler Truck North America shall be offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which will be posted with ownerโs notification letter. Owners are directed to seek reimbursement through authorized dealers. How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : NR Part 573 Safety Recall Report 22V-517 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Recall Schedule : Description of Recall Schedule : Customer notification will be made by first class mail using Daimler Trucks
North America records to determine the customers affected. Planned Dealer Notification Date : SEP 13, 2022 – SEP 13, 2022 Planned Owner Notification Date : SEP 13, 2022 – SEP 13, 2022 * NR – Not Reported
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