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August 4, 2022 NHTSA CAMPAIGN NUMBER: 22V585000
Circuit Board May Overheat and Cause Fire
Overheating or melting of wiring increases the risk of a fire.
NHTSA Campaign Number: 22V585
Manufacturer Pleasure Way Industries, Ltd.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 225
Summary
Pleasure Way Industries, Ltd. (Pleasure Way
) is recalling certain 2021-2022 Plateau TS motorhomes. The DCF 4 circuit board is labeled for 30 amps, while the pins for the fuse holder are only rated for 20 amps, which can overload the circuit board and cause the fuse or wiring to overheat or melt.
Remedy
Dealers will install a dedicated fused relay for the fridge and relabel the circuit board, free of charge. Owner notification letters were mailed August 17, 2022. Owners may contact Pleasure Way’s customer service at 1-800-364-0189.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS
The following service technician instructions are for the installation of the Fridge Relay Module Assembly to comply with National Traffic and Motor Vehicle Safety Act, Recall Number: 22V585 (for Plateau TS RV only).
Kit Parts | |
Part Number | Description |
BMODZR700 | Fridge Relay Module Assembly |
TEMP021000 | Label |
FUS131232 | 40 Amp ZCASEยฎ Fuse |
HDW56Q0M2 | ยผโ โ 20 Self-locking Hex Nut |
HDW55YIE8 | M10x1.5mm Nut |
SCR021812 | Screw, 3/8โ Phillips Pan Head SS, #8 Tapping, Type A |
Other Tools Needed
11/16โ Wrench or 17mm Wrench
#2 Robertson Screwdriver
#2 Phillips Screwdriver
Step 1 โ Remove Sofa Backrest
Remove the Sofa backrest by removing the four ยฝโ nuts from under the backrest flap.
Step 2 โ Remove Seat Cushion
Remove the Sofa seat cushion by removing the ยฝโ nuts from under rear of the sofa cushion. Then slide the power sofa forward with the touch screen controls and remove the front sofa cushion bolts using a #2 Robertson screwdriver and a 7/16โ wrench.
Step 3 โ Remove Black Plastic Cover Panel
With the sofa backrest and seat removed. Remove the black plastic cover panel over top of the DCD. This will give you access to the DCF4.
Step 4 – Install new label on existing DCF4 panel
Remove adhesive backing and place the label (TEMP021000) on the DCF4 panel in location shown.
TEMP021000 place label in location shown. (over existing fuse holder)
Step 5 – Install 40 Amp ZCASEยฎ Fuse
Install 40 Amp ZCASEยฎ Fuse on empty bus bar slot, insert Ring terminal of red wire of relay harness onto stud, place self-locking hex nut (HDW56Q0M2) on top of stud, and torque to 100 inch-pounds (in-lb).
HDW56Q0M2 ยผโ 20 Self locking hex nut torqued to 100 in lb (over new ZCASE ยฎ fuse)
Step 6 โ Install Black Ground Wire
Place ring terminal of the black wire of relay harness onto the existing DCD ground lug (on top of existing ground wire and stud nut). Place M10x1.5mm hex nut on stud over the new black wire ring terminal and torque nut to 30 in-lb.
HDW55YIE8 M10 1.5mm hex nut torqued to 30 in lb.
Step 7 โ Disconnect Fridge Power and Rocker Switch Wires from DCF4
Disconnect the fridge power wire (yellow wire with female spade connector), from the male connector on the DCF4 board.
Disconnect fridge power wire from male spade terminal on DCF4 panel
Cut orange wire at DCF4
Cut the orange wire at the DCF4 circuit board.
Step 8 – Connect Red Relay Harness Wire (with male spade terminal) to Fridge Power Wire
Connect the yellow Fridge Power Wire with female spade connector (removed from the DCF4 in Step 7) to the male spade on the red wire of the new relay harness. This is the new 12 Volt DC fridge power input.
Step 9 – Connect Orange Wire (cut from DCF4 in Step 7) to Wago connector of new Relay Harness
Strip 3/8โ (10mm) of insulation from the end of the orange wire that was cut from the DCF4 in Step 7 and connect it into the WAGO connector (preinstalled on the orange wire of the new relay harness).
Step 10. Secure the Relay into Plywood box
Secure Relay to Plywood box with the included screw (SCR021812).
This concludes the Fridge Relay Module Installation on DCF4 Control Module
Service Centers, please submit service order or invoice for payment online at: www.PWDCF4recall.com
Note that Recall Verification must be completed online. The service center labor reimbursement by VIN will complete this process.
For any other questions or technical assistance, please call 1-877-977-2752.
Safety Recall: 22V585
Pleasure-Way Industries, Ltd.
August 19, 2022
IMPORTANT SAFETY RECALL
Dear Owner
This applies to your Plateau TS VIN# Chassis VIN # XXXXXXXXXXXXXXXXX.
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Pleasure-Way has decided that a defect which relates to motor vehicle safety exists in certain 2021.5 โ 2022 Pleasure-Way Plateau TS motorhome equipped with Spyder Controls DCF4 circuit board. Our records show your unit is affected by this recall.
Reason for this recall
The DCF 4 Circuit board labeled for 30A Max fuse holders were equipped with fuse pins rated at a max of 20A continuous load. The DCF4 circuit board is dedicated to the fridge operation. The Fridge in the Plateau TS when operating in the DC mode can draw up to 20A continuously which can result in the 30A fridge fuse, fuse pins and fridge wire to overheat.
If the 30A fuse, fuse pins, and fridge wire do overheat it could create a thermal incident. This may cause a fire and could result in property damage, personal injury, or death.
Recall Remedy
Remove the fridge wiring and fridge fuse from the DCF4 circuit board, install a dedicated 30A fused relay for the fridge operating directly from the switched DC power source. Label the DCF4 circuit board; โMax 20A Fuse Do Not Add Extra Fusesโ.
The repair will be completed at NO CHARGE to you. The dealer or repair facility of your choice will contact Spyder Controls Corp. for payment per the instructions provided with the 30 A Fused relay. This installation should take 1.0 hrs to complete.
What should you do?
- Go to the Spyder Controls Corp recall website at PWDCF4recall.com and enter your VIN number and shipping address.
Once your information has been submitted, the 30 Amp Fused relay and New Labeling will be shipped directly to you, as well as service center instructions and other vital information.
- Schedule an installation appointment with a Pleasure-Way dealer/service center.
For dealer locations, visit https://pleasureway.com/shopping–tools/locate–a–dealer/ . If you are not able to make an appointment with one of these facilities, please schedule an appointment with an RV Service Center of your choice.
- Take the 30 Amp Fused relay and New Labeling which was sent you to the service center for installation.
If you have any installation questions, contact Spyder Controls at 1-877-977-2752 for additional information.
Leased Vehicle:
If you have leased out the vehicle, you as the current owner shall send to the lessee a copy of the notice and any subsequent notice within 10 working days after the day on which the notice is received.
What to do if you feel this notice is sent in error?
Our records show that you are the current owner of a 2021.5 – 2022 Pleasure-Way Plateau TS that is involved in this campaign, if this is not the case or the name and address information is not correct, please contact Pleasure-Way Industries at 1-800-364-0189 or email warranty@pleasureway.com .
What if you have already paid for this repair?
You may be eligible to receive a reimbursement for the cost of repairs made prior to receiving this notice. You may submit your receipts with a reimbursement request by email to warranty@pleasureway.com or by mail to Pleasure-Way Industries Ltd, 302 Portage Ave, Saskatoon, SK S7J 4C6
If you have any questions about this recall:
Please contact Pleasure-Way Industries Ltd. by email warranty@pleasure-way.com or call 1-800-3640189, or contact Spyder Controls Corp. at DCF4recall@spydercontrols.com or call 1-877-977-2752.
If after having attempted to take advantage of this recall you believe you have not been able to have your unit remedied without charge and within a reasonable about of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, D.C. 20590 or call the toll-free vehicle safety hotline at 1-888-327-4236 (TTY: 1-800-4249153); or go to https://www.safercar.gov .
We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Our customersโ safety is our most important priority.
Sincerely,
Spyder Controls Corp and Pleasure-Way Industries Ltd.
Chronology :
The first failure was in May 2022 that was identified by the fridge being intermittent. The fuse on the board was blown with board damage and signs of heating on the input legs of the fuse holder. The DCF4 board was replaced at that time with no further issues.
A second DCF4 board failed at the end of May 2022, the failure was internal to the board no visible signs of heating. There were no reports of failures in June for the DCF4 board.
July 14, 2022 was the next report of the DCF4 failure with evidence of heating.
This board was replaced with a new DCF4 board and the damaged board was requested to be returned to Spyder Controls for analysis.
Two other boards had been reported to Pleasure-Way and Spyder controls over the last two week period in July. Pleasure-Way and Spyder controls began testing of the DCF 4 boards.
It was determined that the DC fuse holder pins were rated for 20 amp continuous power supply with the fuse location rated at 30 amps.
A decision was made to recall all 2021.5 – 2022 Plateau TS vehicles and remove the fridge from the DCF 4 board and place it on a designated relay.
2 Affected Products
Vehicle
MAKE | MODEL | YEAR |
PLEASURE WAY![]() | PLATEAU | 2021-2022 |
9 Associated Documents
Defect Notice 573 Report
RCLRPT-22V585-1328.PDF 215.84KB
Recall 573 Report – 8/10/2022
RCLRPT-22V585-5567.PDF 215.956KB
Recall Acknowledgement
RCAK-22V585-6796.pdf 651.981KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V585-4939.pdf 680.846KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V585-4294.pdf 727.358KB
Remedy Instructions and TSB
RCRIT-22V585-9904.pdf 1595.572KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V585-9784.PDF 211.136KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V585-0256.PDF 211.236KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V585-8951.PDF 211.319KB
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DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 1 Revision 0 August 29, 2022 The following service technician instructions are for the installation of the Fridge Relay Module Assembly to comply with National Traffic and Motor Vehicle Safety Act, Recall Number: 22V585 (for Plateau TS RV only). Kit Parts Part Number Description Picture BMODZR700 Fridge Relay Module Assembly TEMP021000 Label FUS131232 40 Amp ZCASEยฎ Fuse HDW56Q0M2 ยผโ โ 20 Self-locking Hex Nut HDW55YIE8 M10x1.5mm Nut SCR021812 Screw, 3/8โ Phillips Pan Head SS, #8 Tapping, Type A Other Tools Needed 1/2โ Wrench or Socket 7/16โ Wrench & Socket 11/16โ Wrench or 17mm Wrench #2 Robertson Screwdriver #2 Phillips Screwdriver DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 2 Revision 0 August 29, 2022 Step 1 โ Remove Sofa Backrest Remove the Sofa backrest by removing the four ยฝโ nuts from under the backrest flap. Step 2 โ Remove Seat Cushion Remove the Sofa seat cushion by removing the ยฝโ nuts from under rear of the sofa cushion. Then slide the power sofa forward with the touch screen controls and remove the front sofa cushion bolts using a #2 Robertson screwdriver and a 7/16โ wrench. Rear nut on each side rail Front bolt on each side rail DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 3 Revision 0 August 29, 2022 Step 3 โ Remove Black Plastic Cover Panel With the sofa backrest and seat removed. Remove the black plastic cover panel over top of the DCD. This will give you access to the DCF4. Step 4 – Install new label on existing DCF4 panel Remove adhesive backing and place the label (TEMP021000) on the DCF4 panel in location shown. TEMP021000 place label in location shown. (over existing fuse holder) Lift cover Label Label DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 4 Revision 0 August 29, 2022 Step 5 – Install 40 Amp ZCASEยฎ Fuse Install 40 Amp ZCASEยฎ Fuse on empty bus bar slot, insert Ring terminal of red wire of relay harness onto stud, place self-locking hex nut (HDW56Q0M2) on top of stud, and torque to 100 inch-pounds (in-lb). HDW56Q0M2 HDW56Q0M2 โโ ยผโยผโ–20 20 SSelfelf–locking locking hex hex nnut ut torqued to torqued to 110000 inin–lblb.. (over new ZCASE(over new ZCASEยฎยฎ fuse)fuse) DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 5 Revision 0 August 29, 2022 Step 6 โ Install Black Ground Wire Place ring terminal of the black wire of relay harness onto the existing DCD ground lug (on top of existing ground wire and stud nut). Place M10x1.5mm hex nut on stud over the new black wire ring terminal and torque nut to 30 in-lb. Step 7 โ Disconnect Fridge Power and Rocker Switch Wires from DCF4 Disconnect the fridge power wire (yellow wire with female spade connector), from the male connector on the DCF4 board. HDW55YIE8 HDW55YIE8 โโ M10M10–1.5mm hex n1.5mm hex nut ut torqued torqued to 3to 30 0 inin–lb.lb. Disconnect Disconnect fridge power fridge power wire from wire from male spmale spade ade terminal on DCF4 panelterminal on DCF4 panel Cut orange wire at Cut orange wire at DCF4 DCF4 DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 6 Revision 0 August 29, 2022 Cut the orange wire at the DCF4 circuit board. Step 8 – Connect Red Relay Harness Wire (with male spade terminal) to Fridge Power Wire Connect the yellow Fridge Power Wire with female spade connector (removed from the DCF4 in Step 7) to the male spade on the red wire of the new relay harness. This is the new 12 Volt DC fridge power input. Step 9 – Connect Orange Wire (cut from DCF4 in Step 7) to Wago connector of new Relay Harness Strip 3/8โ (10mm) of insulation from the end of the orange wire that was cut from the DCF4 in Step 7 and connect it into the WAGO connector (preinstalled on the orange wire of the new relay harness). DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 7 Revision 0 August 29, 2022 DCF4 – FRIDGE RELAY MODULE ASSEMBLY INSTALLATION INSTRUCTIONS Page | 8 Revision 0 August 29, 2022 Step 10. Secure the Relay into Plywood box Secure Relay to Plywood box with the included screw (SCR021812). This concludes the Fridge Relay Module Installation on DCF4 Control Module Service Centers, please submit service order or invoice for payment online at: www.PWDCF4recall.com Note that Recall Verification must be completed online. The service center labor reimbursement by VIN will complete this process. For any other questions or technical assistance, please call 1-877-977-2752.
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7102 #10, 52nd Street 302 Portage Ave Lacombe, AB T4L 1Y9 Saskatoon, SK S7J 4C6 IMPORTANT SAFETY RECALL Dear Owner This applies to your Plateau TS VIN# Chassis VIN # XXXXXXXXXXXXXXXXX. This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Pleasure-Way has decided that a defect which relates to motor vehicle safety exists in certain 2021.5 โ 2022 Pleasure-Way Plateau TS motorhome equipped with Spyder Controls DCF4 circuit board. Our records show your unit is affected by this recall. Reason for this recall The DCF 4 Circuit board labeled for 30A Max fuse holders were equipped with fuse pins rated at a max of 20A continuous load. The DCF4 circuit board is dedicated to the fridge operation. The Fridge in the Plateau TS when operating in the DC mode can draw up to 20A continuously which can result in the 30A fridge fuse, fuse pins and fridge wire to overheat. If the 30A fuse, fuse pins, and fridge wire do overheat it could create a thermal incident. This may cause a fire and could result in property damage, personal injury, or death. Recall Remedy Remove the fridge wiring and fridge fuse from the DCF4 circuit board, install a dedicated 30A fused relay for the fridge operating directly from the switched DC power source. Label the DCF4 circuit board; โMax 20A Fuse Do Not Add Extra Fusesโ. The repair will be completed at NO CHARGE to you. The dealer or repair facility of your choice will contact Spyder Controls Corp. for payment per the instructions provided with the 30 A Fused relay. This installation should take 1.0 hrs to complete. What should you do? 1) Go to the Spyder Controls Corp recall website at www.PWDCF4recall.com and enter your VIN number and shipping address. Once your information has been submitted, the 30 Amp Fused relay and New Labeling will be shipped directly to you, as well as service center instructions and other vital information. Safety Recall: 22V585 Pleasure-Way Industries, Ltd. August 19, 2022 2) Schedule an installation appointment with a Pleasure-Way dealer/service center. For dealer locations, visit https://pleasureway.com/shopping-tools/locate-a-dealer/ . If you are not able to make an appointment with one of these facilities, please schedule an appointment with an RV Service Center of your choice. 3) Take the 30 Amp Fused relay and New Labeling which was sent you to the service center for installation. If you have any installation questions, contact Spyder Controls at 1-877-977-2752 for additional information. Leased Vehicle: If you have leased out the vehicle, you as the current owner shall send to the lessee a copy of the notice and any subsequent notice within 10 working days after the day on which the notice is received. What to do if you feel this notice is sent in error? Our records show that you are the current owner of a 2021.5 – 2022 Pleasure-Way Plateau TS that is involved in this campaign, if this is not the case or the name and address information is not correct, please contact Pleasure-Way Industries at 1-800-364-0189 or email warranty@pleasureway.com . What if you have already paid for this repair? You may be eligible to receive a reimbursement for the cost of repairs made prior to receiving this notice. You may submit your receipts with a reimbursement request by email to warranty@pleasureway.com or by mail to Pleasure-Way Industries Ltd, 302 Portage Ave, Saskatoon, SK S7J 4C6 If you have any questions about this recall: Please contact Pleasure-Way Industries Ltd. by email warranty@pleasure-way.com or call 1-800-364-0189, or contact Spyder Controls Corp. at DCF4recall@spydercontrols.com or call 1-877-977-2752. If after having attempted to take advantage of this recall you believe you have not been able to have your unit remedied without charge and within a reasonable about of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, D.C. 20590 or call the toll-free vehicle safety hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov . We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Our customersโ safety is our most important priority. Sincerely, Spyder Controls Corp and Pleasure-Way Industries Ltd.
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7102 #10, 52 Street 302 Portage Ave Lacombe, AB T4L 1Y9 Saskatoon, SK S7J 4C6 IMPORTANT SAFETY RECALL Dealer Name Dear Valued Dealer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Pleasure-Way in consultation with Spyder Controls has decided that a defect which relates to motor vehicle safety exists in certain 2021.5 -2022 Pleasure-Way Plateau TS Motor Homes equipped with Spyder Controls DCF4 Circuit Board. Reason for this recall The DCF4 Circuit board labeled for 30A Max fuse holders were equipped with fuse pins rated at a max of 20A continuous load. The DCF4 circuit board is dedicated to the fridge operation. The Fridge in the Plateau TS when operating in the DC mode can draw up to 20A continuously which can result in the 30A fridge fuse, fuse pins and fridge wire to overheat. If the 30A fuse, fuse pins, and fridge wire do overheat it could create a thermal incident. This may cause a fire and could result in property damage, personal injury, or death. Recall Remedy Remove the fridge wiring and fridge fuse from the DCF4 Circuit board, install a dedicated 30A fused relay for the fridge operating directly from the switched DC power source. Label the DCF4 Board; โMax 20A Fuse Do Not Add Extra Fusesโ. What should you do? Our records show the following units may be affected by this recall and are currently part of the inventory at your Dealership. Chassis VIN # xxxxxxxxxxxxxxxxx Chassis VIN # xxxxxxxxxxxxxxxxx The Recall Remedy must be completed on these units prior to customer delivery. The 30 A fused Relay and installation instructions can be obtained directly from Spyder Controls at https://www.PWDCF4recall.com/ (Step 2). Safety Recall: 22V 585 Pleasure-Way Industries, Ltd. August , 2022 Please contact the Spyder Controls at DCF4recall@spydercontrols.com or phone 1-877-977-2752 with any additional questions. FEDERAL LAW requires that all units in your inventory be repaired prior to delivery to a customer. If you have sold a unit recently that you have received a recall notice on, please contact the owner immediately to advise of the recall. In addition, please register the unit by submitting the Warranty Registration. Time allotted: 1.0 hours per unit. Additional labor requests require prior authorization from Spyder Controls. Claims for the units which have been serviced must be submitted at https://www.PWDCF4recall.com/servicecenter . Claims submitted will be used by Spyder Controls Corp. to record recall service completions and provide dealer payments. We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Our customersโ safety is our most important priority. Sincerely, Spyder Controls Corp and Pleasure-Way Industry Ltd.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-585 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Pleasure Way Industries, Ltd. Submission Date : AUG 10, 2022 NHTSA Recall No. : 22V-585 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Pleasure Way Industries, Ltd. Address : 302 Portage Ave Saskatoon, SK 00 S7J4C6 Company phone : 999 Population : Number of potentially involved : 225 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Pleasure-Way Plateau TS Vehicle Type : LIGHT VEHICLES Body Style : VAN Power Train : DIESEL Descriptive Information : 2021.5-2022 Plateau TS equipped with the Spyder Controls DCF 4 circuit board. The DCF4 board was only used on 2021.5 and 2022 model years. The DCF4 boards were stamped and labeled for maximum 30 amps, however the boards were manufactured with fuse holder pins that were only rated for 20 amp continuous current. The Plateau TS was the only vehicle manufacturer by Pleasure-Way with a fridge heating element that would draw up to 20 amps continuously. There were 225 Plateau TS models manufactured for 2021.5-2022 model years. Production Dates : AUG 17, 2020 – JUL 29, 2022 VIN Range 1 : Begin : W1X8EC3YXLT023456 End : W1X8EC3Y9MT077140 โ Not sequential Description of Defect : Description of the Defect : The DCF 4 circuit board labeled for 30 amps was equipped with pins for the fuse holder that were only rated at 20 amp continuous. The fridge in the Plateau TS when operated in the DC mode can draw up to 20 amps continuously which would require a 30 amp fuse for this load. The 3 way fridge operating on the DC mode would draw up to 20 amps continuously causing the DCF4 board , fuse or wiring to over heat and melt. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The DCF4 board, fuse or wiring melting, could result in fire, which could result in property damage, injury or death. Description of the Cause : The DCF 4 Circuit board was equipped with 20 amp fuse holder pins that were undersized for the 30 amp circuit as labeled. Part 573 Safety Recall Report 22V-585 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Identification of Any Warning that can Occur : The fridge operation could become intermittent or fail to operate. Involved Components : Component Name 1 : DCF 4 Component Description : Circuit Board Component Part Number : BMODWK8TZ Supplier Identification : Component Manufacturer Name : Spyder Controls Corp Address : 7102 #10 52nd Street Lacombe, AB Foreign States T4L 1Y9 Country : Canada Chronology : The first failure was in May 2022 that was identified by the fridge being intermittent. The fuse on the board was blown with board damage and signs of heating on the input legs of the fuse holder. The DCF4 board was replaced at that time with no further issues. A second DCF4 board failed at the end of May 2022, the failure was internal to the board no visible signs of heating. There were no reports of failures in June for the DCF4 board. July 14, 2022 was the next report of the DCF4 failure with evidence of heating. This board was replaced with a new DCF4 board and the damaged board was requested to be returned to Spyder Controls for analysis. Two other boards had been reported to Pleasure-Way and Spyder controls over the last two week period in July. Pleasure-Way and Spyder controls began testing of the DCF 4 boards. It was determined that the DC fuse holder pins were rated for 20 amp continuous power supply with the fuse location rated at 30 amps. A decision was made to recall all 2021.5 – 2022 Plateau TS vehicles and remove the fridge from the DCF 4 board and place it on a designated relay. Part 573 Safety Recall Report 22V-585 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The remedy for this recall will be to remove the fridge wiring and fuse from the DCF4 board and install a dedicated fused relay for the fridge operation directly from the switched DC power source. The DCF 4 board will also be relabeled to a maximum of 20 amps, with a statement do not add fuses to this board. The parts will be supplied by Spyder Controls to the repair personal/dealer at no charge and the repair person/dealer will be reimbursed at their hourly rate. Estimated time for this repair is 1 hour. Owners will be reimbursed directly, if they have paid for this repair out of pocket. They will be reimbursed through the Pleasure-Way warranty system once they have submitted the repair receipt. Dealers and repair personal will be paid for this repair through the Pleasure-Way warranty system. Dealers and repair personal will contact Pleasure-Way for payment. How Remedy Component Differs from Recalled Component : There will be an additional dedicated relay added for the fridge operation and the DCF 4 board will be relabeled. Identify How/When Recall Condition was Corrected in Production : All units produced after July 29, 2022 will have the additional relay for the fridge and the DCF4 board will be relabeled to 20 amps with the statement do not add fuses to this board. Recall Schedule : Description of Recall Schedule : Pleasure-Way Industries Ltd. in cooperation with Spyder Controls will notify dealers and owners of the Plateau TS motor homes by letter. A Final copy of the owner and dealer letter will be provided to NHTSA along with the repair instructions. Planned Dealer Notification Date : AUG 15, 2022 – AUG 19, 2022 Planned Owner Notification Date : AUG 15, 2022 – AUG 19, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-585 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Pleasure Way Industries, Ltd. Submission Date : AUG 04, 2022 NHTSA Recall No. : 22V-585 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Pleasure Way Industries, Ltd. Address : 302 Portage Ave Saskatoon, SK 00 S7J4C6 Company phone : 999 Population : Number of potentially involved : 225 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Pleasure-Way Plateau TS Vehicle Type : LIGHT VEHICLES Body Style : VAN Power Train : DIESEL Descriptive Information : 2021.5-2022 Plateau TS equipped with the Spyder Controls DCF 4 circuit board. The DCF4 board was only used on 2021.5 and 2022 model years. The DCF4 boards were stamped and labeled for maximum 30 amps, however the boards were manufactured with fuse holder pins that were only rated for 20 amp continuous current. The Plateau TS was the only vehicle manufacturer by Pleasure-Way with a fridge heating element that would draw up to 20 amps continuously. There were 225 Plateau TS models manufactured for 2021.5-2022 model years. Production Dates : AUG 17, 2020 – JUL 29, 2022 VIN Range 1 : Begin : W1X8EC3YXLT023456 End : W1X8EC3Y9MT077140 โ Not sequential Description of Defect : Description of the Defect : The DCF 4 circuit board labeled for 30 amps was equipped with pins for the fuse holder that were only rated at 20 amp continuous. The fridge in the Plateau TS when operated in the DC mode can draw up to 20 amps continuously which would require a 30 amp fuse for this load. The 3 way fridge operating on the DC mode would draw up to 20 amps continuously causing the DCF4 board , fuse or wiring to over heat and melt. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The DCF4 board, fuse or wiring melting, could result in fire, which could result in property damage, injury or death. Description of the Cause : The DCF 4 Circuit board was equipped with 20 amp fuse holder pins that were undersized for the 30 amp circuit as labeled. Part 573 Safety Recall Report 22V-585 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Identification of Any Warning that can Occur : The fridge operation could become intermittent or fail to operate. Involved Components : Component Name 1 : DCF 4 Component Description : Circuit Board Component Part Number : BMODWK8TZ Supplier Identification : Component Manufacturer Name : Spyder Controls Corp Address : 7102 #10 52nd Street Lacombe, AB Foreign States T4L 1Y9 Country : Canada Chronology : The first failure was in May 2022 that was identified by the fridge being intermittent. The fuse on the board was blown with board damage and signs of heating on the input legs of the fuse holder. The DCF4 board was replaced at that time with no further issues. A second DCF4 board failed at the end of May 2022, the failure was internal to the board no visible signs of heating. There were no reports of failures in June for the DCF4 board. July 14, 2022 was the next report of the DCF4 failure with evidence of heating. This board was replaced with a new DCF4 board and the damaged board was requested to be returned to Spyder Controls for analysis. Two other boards had been reported to Pleasure-Way and Spyder controls over the last two week period in July. Pleasure-Way and Spyder controls began testing of the DCF 4 boards. It was determined that the DC fuse holder pins were rated for 20 amp continuous power supply with the fuse location rated at 30 amps. A decision was made to recall all 2021.5 – 2022 Plateau TS vehicles and remove the fridge from the DCF 4 board and place it on a designated relay. Part 573 Safety Recall Report 22V-585 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The remedy for this recall will be to remove the fridge wiring and fuse from the DCF4 board and install a dedicated fused relay for the fridge operation directly from the switched DC power source. The DCF 4 board will also be relabeled to a maximum of 20 amps, with a statement do not add fuses to this board. The parts will be supplied by Spyder Controls to the repair personal/dealer at no charge and the repair person/dealer will be reimbursed at their hourly rate. Estimated time for this repair is 1 hour. How Remedy Component Differs from Recalled Component : There will be an additional dedicated relay added for the fridge operation and the DCF 4 board will be relabeled. Identify How/When Recall Condition was Corrected in Production : All units produced after July 29, 2022 will have the additional relay for the fridge and the DCF4 board will be relabeled to 20 amps with the statement do not add fuses to this board. Recall Schedule : Description of Recall Schedule : Pleasure-Way Industries Ltd. in cooperation with Spyder Controls will notify dealers and owners of the Plateau TS motor homes by letter. A Final copy of the owner and dealer letter will be provided to NHTSA along with the repair instructions. Planned Dealer Notification Date : AUG 15, 2022 – AUG 19, 2022 Planned Owner Notification Date : AUG 15, 2022 – AUG 19, 2022 * NR – Not Reported
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