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August 24, 2022 NHTSA CAMPAIGN NUMBER: 22V637000
Steering Gear Incorrectly Assembled
A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
NHTSA Campaign Number: 22V637
Manufacturer New Flyer of America, Inc.
Components STEERING
Potential Number of Units Affected 55
Summary
New Flyer of America, Inc. (New Flyer
) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
Remedy
Dealers will inspect and replace the steering gear if required, free of charge. Owner notification letters were mailed on September 2, 2022. Owners may contact New Flyer’s customer service at 1-204-224-6706. New Flyer
’s number for this recall is R22-026.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
On 4 August 2022 New Flyer was contacted by the Trends Analysis Division regarding New Flyer
’s response to Equipment Recall 22E-047. At that time New Flyer
was unaware of the recall and immediately contacted RH Sheppard.
By 10 August 2022, New Flyer had sufficient information from RH Sheppard to try and determine the affected population of production vehicles.
On 17 August 2022 the New Flyer executives decided that a vehicle recall would be declared with NHTSA.
A vehicle recall was submitted to the ODI on 24 August 2022.
22E047 – Steering Gear Assembled Incorrectly – Sheppard
22E047 – Steering Gear Assembled Incorrectly – Sheppard
10 Affected Products
Vehicles
MAKE | MODEL | YEAR |
NEW FLYER![]() | XD40 | 2021-2022 |
NEW FLYER![]() | XD60 | 2021-2022 |
NEW FLYER![]() | XDE40 | 2021-2022 |
NEW FLYER![]() | XE40 | 2022 |
NEW FLYER![]() | XN35 | 2022 |
NEW FLYER![]() | XN40 | 2022 |
NEW FLYER![]() | XN60 | 2021 |
11 Associated Documents
Recall 573 Report- -9/07/2022
RCLRPT-22V637-6258.PDF 247.782KB
Recall Acknowledgement
Defect Notice 573 Report
RCLRPT-22V637-7864.PDF 219.266KB
Part 577 Owner Notification Envelope
RONE-22V637-5241.pdf 137.486KB
Remedy Instructions and TSB
RCRIT-22V637-8912.pdf 720.314KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V637-4897.pdf 180.301KB
Recall 573 Report- 09/01/2022
RCLRPT-22V637-2376.PDF 219.264KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V637-8084.PDF 211.134KB
Remedy Instructions and TSB
RCRIT-22V637-3250.pdf 713.657KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V637-8613.PDF 211.23KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V637-5293.PDF 211.312KB
Latest Recalls Documents
- for Cadillac
Escalade 1999-2000, for Chevy Blazer 1992-1994, for Chevy C1500 1988-1999, for Chevy C1500 Suburban 1992-1999, for Chevy C2500 1988-1998, for Chevy C2500 Suburban 1992-1998, for Chevy K1500 1988-1999, for Chevy K1500 Suburban 1992-1999, for Chevy K2500 1988-1998, for Chevy K2500 Suburban 1992-1998, for Chevy Tahoe 1995-2000
- for GMC
C1500 1988-1999, for GMC
C1500 Suburban 1992-1999, for GMC
C2500 1988-1998, for GMC
C2500 Suburban 1992-1998, for GMC
K1500 1988-1999, for GMC
K1500 Suburban 1992-1999, for GMC
K2500 1988-1998, for GMC
K2500 Suburban 1992-1998,for GMC
Yukon 1992-2000
- Part Number: 27-7540, 26009546, 26036035, 26042491, 26042492, 26052911, 26052912, 26064578, 26077886, 26100345, 277566, 277576
- Service - If you have any questions about our products,please contact us in time
- Note - To ensure this part fits your exact vehicle,please double check the year and model、picture and descriptionto make sure the part fits your vehicle
- 【Fitment】Power Steering Gearbox Gear Box fits for Chevy C35 1995-1998/ C3500 1998-1991, Dodge
RAM
1500 1997-1999/ RAM
2500 1997-1998, GMC
C3500 1991-1998
- 【Replace OE Part】OE# 27-7539, 277539, 26015819, 26036043, 26056662, 26068855, 26077888, 26100333, 5083894AA. For Left Hand Drive Only
- 【Feature】The steering gear box is the heart of the vehicle’s steering system. It guides the wheels’ movement in conjunction with the direction that the steering wheel is rotated, helping achieve ideal steering response for more efficient driving
- 【Specification】Input Shaft Dia: 18.42mm, Output Shaft Dia: 31.75mm, Pressure Port Thread Size: M18 x 1.5, Return Port Thread Size: M16 x 1.5, Total Turns Lock To Lock: 3.2
- 【Quality Service】Autoptzxd offers a one-year free parts replacement service. Our dedicated customer service team is available to assist you with any inquiries or concerns you may have
- Power Steering Gear Box Replacement for 1999-2000 Cadillac
Escalade - [1992-1994 Chevy Blazer] - 1988-1989 C1500 Pickup - [1990-2000 C1500 Pickup (w/o Sport Package;ZQ8)] - 1992-1999 C1500 Suburban (w/o Sport Package;ZQ8) - [1992-1996 C2500 Suburban (Diesel)] - 1997-1998 C2500 Suburban (Diesel; Base; LS; LT) - [1988-1993 C2500 Pickup; (6-Bolt; Diesel 6.2L; Vin Code C)] - 1988-2000 C2500 Pickup (6-Bolt; Gas; 7,200 lb GVW) - [1988-1996 K1500 Pickup] - 1992-1999 K1500 Suburban (7,200lb GVW)
- Power Steering Gear Box Replacement for 1988-1990 Chevy K2500 Pickup (6-Bolt; Gas; 4.3L 5.0L 5.7L; 7,200 lb GVW) - [1991-2000 K2500 Pickup (6-Bolt ; 4WD ; 7,200lb GVW)] - 1992-1998 K2500 Suburban - [1995-2000 Tahoe] - 1992-1996 GMC
Jimmy - [1988 C1500 Pickup (w/o Sport Package;ZQ8))] - 1990-1999 C1500 Pickup (w/o Sport Package;ZQ8)) - [1992-1999 C1500 Suburban] - 88 C2500 Pickup (6-Bolt; Diesel 6.2L; Vin Code C) - [89-93 C2500 Pickup (6-Bolt; Diesel 6.2L; exc. Vin Code F)] - 92-99 K2500 Suburban
- Power Steering Gear Box Replacement for 1994-1995 GMC
C2500 Pickup (6-Bolt; Gas; 7,200 lb GVW) - [1988-1990 C2500 Pickup (6-Bolt; Gas; 4.3L 5.0L 5.7L; 7,200 lb GVW)] - 1991-1999 C2500 Pickup (6-Bolt ; 7,200lb GVW) - [1992-1993 C2500 Suburban (7,200 lb GVW)] - 1994-1999 C2500 Suburban - [1988-1999 K1500 Pickup] - 1992-1996 K1500 Suburban (7,200lb GVW) - [1988-1990 K2500 Pickup (6-Bolt; Gas; 7,200 lb GVW)] - 1991-1999 K2500 Pickup (6-Bolt; 7,200lb GVW) - [1992-2000 Yukon (97: 4WD,DIESEL; 98: 4WD)]
- Kit Includes: 1x Complete Power Steering Gear Box Assembly
- New Oil and Lip Seals installed to ensure quality performance
- [Vehicle Fitment]: Compatible with Chevrolet
Avalanche 2500 2002-2006, Express 2500 2007-2020, Express 3500 2007-2019, Express 4500 2009-2016/2018-2019, Silverado 1500 HD 2002-2003/2005-2006, Silverado 2500 2002-2004, Silverado 2500 HD 2002-2010, Silverado 3500 2002-2006, Silverado 3500 HD 2007-2010, Suburban 2500 2002-2005/2007-2013 --- For Left Hand Drive Only!!!
- [Vehicle Fitment]: Compatible with GMC
Savana 2500 2007-2020, Savana 3500 2007-2020, Savana 4500 2009-2012/2014-2016, Sierra 1500 HD 2002-2003/2005-2006, Sierra 2500 2002-2004, Sierra 2500 HD 2002-2010, Sierra 3500 2002-2006, Sierra 3500 HD 2007-2010, Yukon XL 2500 2002-2013 --- For Left Hand Drive Only!!!
- [Part Number]: 27-8418, 278418, 19133617, 19152868, 19153560, 19167447, 19177064, 19299586, 19301166, 19330625
- [Specifications]: ①Part Type: Steering Gear Box Assembly; ②Input Shaft Diameter: 0.788 in; ③Input Shaft Type: Double Flat; ④Output Shaft Diameter: 0.881 in; ⑤Pressure Port Thread Size: 18x1.5; ⑥Return Port Thread Size: 16x1.5; ⑦Total Turns Lock To Lock: 3.19; ⑧Steering Box Type: Power
- [Attention]: To avoid the hassle of buying the wrong product, please check the compatible models and corresponding notes below the product description before purchasing.
- Power Steering Gear Box Replacement for 1988-2000 Chevrolet
C2500 (8 Bolts Wheels) - [1992-1996 Chevrolet C2500 Suburban] - 1992-1996 Chevrolet
C2500 Suburban - [1991-2002 Chevrolet C3500HD] - 1988-2000 Chevrolet
K2500 (8 Bolts Wheels) - [1992-1996 Chevrolet K2500 Suburban] - 1988-2000 Chevrolet
K3500 - [1994-2001 Dodge Ram 1500] - 1994-2002 Dodge
Ram
2500 - [1994-2002 Dodge Ram 3500]
- Power Steering Gear Box Replacement for 1988-2000 GMC
C2500 (8 Bolts Wheels) - [1992-1996 GMC C2500 Suburban] - 1988-2000 GMC
C3500 - [1991-2002 GMC C3500HD] - 1988-2000 GMC
K2500 (8 Bolts Wheels) - [1992-1996 GMC K2500 Suburban] - 1988-2000 GMC
K3500 - [1997 GMC Yukon]
- Kit Includes: 1x Power Steering Gear Box Assembly
- To Activate your Lifetime Warranty; you must send in your core unit. Call us when you order to get a return shipping label for your old unit
- Lifetime Warranty - Hydraulically Pressure Tested to Ensure Internal By-Pass for Both High & Low Pressure
- [Vehicle Fitment]: Compatible with Dodge
Ram
1500 2006-2008 (Extended Crew Cab Pickup) ✔ Ram
2500 2003-2006 ✔ Ram
2500 2007 L6 5.9L/L6 6.7L (DIESEL) ✔ Ram
2500 2008 ✔ Ram
3500 2003-2006 ✔ Ram
3500 2007 L6 5.9L/L6 6.7L (DIESEL) ✔ Ram
3500 2008 ✔ Ram
4000 2005-2008 ✔ --- 4WD; with 4 Bolt Side Cover; with Power Steering Gear; For Left Hand Drive Only!!!
- [Reference Number]: 52106835AC, 52106835AE, 52106835AF, 52106835AG, 52121986AA, 52121986AC, 52121986AE, 52121986AF, 27-7616, 277616
- [Specification]: ①Condition: New; ②Input Shaft Dia: 18.42 mm; ③Output Shaft Dia: 33.32 mm; ④Pressure Port Thread Size: M18 x 1.5; ⑤Return Port Thread Size: M20 x 1.5; ⑥Total Turns Lock To Lock: 3.0 or 3.3
- [Ideal Solution]: This steering gear box assembly is best professional solution for the above vehicle's the steering problem (such as clunking while turning, shaking steering wheel, excessive free play in steering, leaking power steering fluid, etc), and restore steering wheel operation, also saves you hundreds of dollars from original part
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted gear box. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- [Vehicle Fitment]: Compatible with Jeep
Cherokee 1980-1983, Grand Wagoneer 1984-1991, J10 1980-1988, J20 1980-1988, Wagoneer 1980-1983, Wrangler 1987-1995 --- 4WD Only; For Left Hand Drive Only!!!
- [Position]: Front
- [Part Number]: 27-6528, 276528, 52002085, 52038003, 52040101, 52089044, 5360093, 5360094, 8952002085, J5360094
- [Specifications]: Material: Metal; Installation Type: Direct Replacement
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted part. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- 100% computerized hydraulic testing is performed for proper flow, leakage and performance to ensure perfect fit and function
- All critical components (i.e. campacs, spool valves, etc.) are triple tested to ensure product reliability
- All units are built with 100% new seals and o-rings
- Sector shafts and pistons are 100% processed to ensure surface finish is within O.E. tolerances
- [Vehicle Fitment]: Compatible with Ford
F-250 Super Duty 2005-2008 V10 6.8L/V8 6.0L, fit for F-250 Super Duty 2006-2008 V8 5.4L, fit for F-350 Super Duty 2005-2007 V10 6.8L/V8 6.0L/V8 5.4L, fit for F-350 Super Duty 2008-2008 V10 6.8L/V8 6.4L/V8 5.4L (4WD; Without Wide Track Fat Boy Suspension), fit for F-350 Super Duty 2008-2008 V10 6.8L/V8 6.4L/V8 5.4L (RWD) --- Before 07/30/2007; For Left Hand Drive Only!!!
- [Part Number]: 27-7621, 277621, 19321295, 4C2Z3504FA, 5C2Z3504FA, 5C3Z3504AA, 6C2Z3504AA, 6C2Z3504AARM, 1610
- [Ideal Replacement]: This gearbox bolts on well, each unit features o-rings and lip seals to ensure leak-free, long-lasting performance. The stock gear box can directly replace Ford
's faulty gearboxes such as: sloppy, oil leaks.
- [Specifications]: ①Part Type: Steering Gear Box Assembly; ②Input Shaft Diameter: 0.865 in; ③Input Shaft Spline Quantity: 29; ④Output Shaft Diameter: 1.181 in; ⑤Pressure Port Thread Size: M18x1.5; ⑥Return Port Thread Size: M16x1.5; ⑦Total Turns Lock To Lock: 4.25; ⑧Steering Box Type: Power
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted stock gearbox. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- [Vehicle Fitment]: Compatible with Cadillac
Escalade 2002-2006; Compatible with Chevrolet
Avalanche 1500 2002-2006, Silverado 1500 1999-2006, Silverado 1500 Classic 2007, Suburban 1500 2000-2006, Tahoe 2000-2006; Compatible with GMC
Sierra 1500 1999-2006, Sierra 1500 Classic 2007, Yukon 2000-2006, Yukon XL 1500 2000-2006 --- For Left Hand Drive Only!!!
- [Part Number]: 27-8412, 278412, 15067316, 15077365, 15173572, 26070311, 26080929, 26082140, 26110836, 88965789
- [Specifications]: ①Part Type: Steering Gear Box Assembly; ②Input Shaft Diameter: 0.788 in; ③Input Shaft Type: Double Flat; ④Output Shaft Diameter: 0.864 in; ⑤Pressure Port Thread Size: 18x1.5; ⑥Return Port Thread Size: 16x1.5; ⑦Total Turns Lock To Lock: 2.88; ⑧Steering Box Type: Power
- [Attention]: To avoid the hassle of buying the wrong product, please check the compatible models and corresponding notes below the product description before purchasing.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted gear box. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
SEOCONTENT-START
THIS ITS DOCUMENT SHOULD BE RETAINED AND REFERRED TO FOR FUTURE MAINTENANCE UNTIL THE NEW FLYER PARTS AND/OR SERVICE MANUAL IS UPDATED TO REFLECT WORK DONE AS A RESULT OF THIS DOCUMENT. ENSURE THAT THIS DOCUMENT IS AVAILABLE FOR PARTS AND MAINTENANCE STAFF GOING FORWARD. This document and the contents discussed herein are the confidential and proprietary information of New Flyer
Industries Canada ULC and New Flyer
of America Inc. and are disclosed by New Flyer
in confidence. This document and the contents herein are not to be disclosed by the intended recipient without the prior written authorization of New Flyer
. Any unauthorized disclosure, reproduction or other distribution of this document or information strictly prohibited and may result in action being taken against the party making the unauthorized disclosure. This document and all copies hereof must be returned to New Flyer
upon request. INSTRUCTION TO SERVICE ITS: 60505 August 24, 2022 SECTION: 209-Steering System WRITTEN BY: Troy Stutsky SUBJECT: NHTSA Equipment Recall 22E-047 – RH Sheppard Steering Systems ISSUE: The steering gears may have been assembled incorrectly, which can cause the gear to fracture. SUMMARY: Inspect suspect steering gear to identify serial number. Remove and replace with new steering gear if required. ITS60505 Ref. NHTSA Recall No. Ref. Transport Canada Recall No. 22V-637 2022-474 INSTRUCTION TO SERVICE ITS60505 ITS60505 Page 2 of 8 August 24, 2022 PROCEDURE: 1. Set park brake and chock wheels. 2. Turn the main battery disconnect switch to the “OFF” position. 3. Locate the steering gear and steering gear serial number and part number located on the lip of the steering gear. See Figure 1. Use Steps 1 to 9 in the Identification Guidline for Sheppard Steering Gears in Appendix A to identify the serial number and part number on the steering gear. It will look something like 21D12345 or 22D12345 depending on what year the steering gear was manufactured and may have a -C at the end. NOTE: Once you have the serial number use the recall website to access the Sheppard Steering Gear Classification Tool. https://recall.rhsheppard.com/USA/en/USD You can input your information and select New Flyer
from the drop down on the left and enter the steering gear serial number on the right. Make sure you are omitting the -C at the end if required. The classification tool will give you a “Suspect” or “Good” response. If a “Not Found” response is given, check the number again and if it still will not match, contact Troy Stutsky @ serviceorganization_powertrain&systems@newflyer.com. Figure 1: Serial Number and Part Number Location (Red Field is Example of Location) 4. Complete all fields on the steering gear inspection sheet in Appendix B. Important – This inspection sheet must be returned to Technical Services Specialist Troy Stutsky for documentation retention purposes. Please return by email to serviceorganization_powertrain&systems@newflyer.com. 5. If the steering gear serial number shows “Good” in the Sheppard Steering Gear Classification Tool, this steering gear is not affected by the recall and the bus can be safely returned back to revenue service. 6. If the steering gear serial number shows “Suspect” in the Sheppard Steering Gear Classification Tool, this steering gear will need to be replaced with a new steering gear (NF PN 497510) before the bus can be safely returned back to revenue service. 7. Once the steering gear has been replaced with a new one, please turn the main battery disconnect switch to the “ON” position and clean up all tools and debris and return the bus to revenue service. INSTRUCTION TO SERVICE ITS60505 ITS60505 Page 3 of 8 August 24, 2022 LABOUR ESTIMATE Operation Number of Technician(s) Hours Labor Time T X HR 1 Inspect Steering Gear 1 0.3 0.3 2 R&R Steering Gear 1 4.5 4.5 PARTS REQUIRED Item Part Number Description Qty. per Coach Units Notes 1 497510 ASSY-STEERING GEAR M110 DISC 1 EA INSTRUCTION TO SERVICE ITS60505 ITS60505 Page 4 of 8 August 24, 2022 Appendix A INSTRUCTION TO SERVICE ITS60505 ITS60505 Page 5 of 8 August 24, 2022 INSTRUCTION TO SERVICE ITS60505 ITS60505 Page 6 of 8 August 24, 2022 INSTRUCTION TO SERVICE ITS60505 ITS60505 Page 7 of 8 August 24, 2022 INSTRUCTION TO SERVICE ITS60505 ITS60505 Page 8 of 8 August 24, 2022 Appendix B
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THIS ITS DOCUMENT SHOULD BE RETAINED AND REFERRED TO FOR FUTURE MAINTENANCE UNTIL THE NEW FLYER PARTS AND/OR SERVICE MANUAL IS UPDATED TO REFLECT WORK DONE AS A RESULT OF THIS DOCUMENT. ENSURE THAT THIS DOCUMENT IS AVAILABLE FOR PARTS AND MAINTENANCE STAFF GOING FORWARD. This document and the contents discussed herein are the confidential and proprietary information of New Flyer
Industries Canada ULC and New Flyer
of America Inc. and are disclosed by New Flyer
in confidence. This document and the contents herein are not to be disclosed by the intended recipient without the prior written authorization of New Flyer
. Any unauthorized disclosure, reproduction or other distribution of this document or information strictly prohibited and may result in action being taken against the party making the unauthorized disclosure. This document and all copies hereof must be returned to New Flyer
upon request. INSTRUCTION TO SERVICE ITS: 60528 September 29, 2022 SECTION: 209-Steering System WRITTEN BY: Troy Stutsky SUBJECT: NHTSA Equipment Recall 22E-047 – RH Sheppard Steering Systems ISSUE: The steering gears may have been assembled incorrectly, which can cause the gear to fracture. SUMMARY: Inspect suspect steering gear to identify serial number. Remove and replace with refurbished steering gear if required. ITS60528 Ref. NHTSA Recall No. Ref. Transport Canada Recall No. 22V-637 2022-474 INSTRUCTION TO SERVICE ITS60528 ITS60528 Page 2 of 8 September 29, 2022 PROCEDURE: 1. Set park brake and chock wheels. 2. Turn the main battery disconnect switch to the “OFF” position. 3. Locate the steering gear and steering gear serial number and part number located on the lip of the steering gear. See Figure 1. Use Steps 1 to 9 in the Identification Guidline for Sheppard Steering Gears in Appendix A to identify the serial number and part number on the steering gear. It will look something like 21D12345 or 22D12345 depending on what year the steering gear was manufactured and may have a -C at the end. NOTE: Once you have the serial number use the recall website to access the Sheppard Steering Gear Classification Tool. https://recall.rhsheppard.com/USA/en/USD You can input your information and select New Flyer
from the drop down on the left and enter the steering gear serial number on the right. Make sure you are omitting the -C at the end if required. The classification tool will give you a “Suspect” or “Good” response. If a “Not Found” response is given, check the number again and if it still will not match, contact Troy Stutsky @ serviceorganization_powertrain&systems@newflyer.com. Figure 1: Serial Number and Part Number Location (Red Field is Example of Location) 4. Complete all fields on the steering gear inspection sheet in Appendix B. Important – This inspection sheet must be returned to Technical Services Specialist Troy Stutsky for documentation retention purposes. Please return by email to serviceorganization_powertrain&systems@newflyer.com. 5. If the steering gear serial number shows “Good” in the Sheppard Steering Gear Classification Tool, this steering gear is not affected by the recall and the bus can be safely returned back to revenue service. 6. If the steering gear serial number shows “Suspect” in the Sheppard Steering Gear Classification Tool, this steering gear will need to be replaced with a refurbished steering gear (NF PN 6493465RX) before the bus can be safely returned back to revenue service. 7. Once the steering gear has been replaced with a new one, please turn the main battery disconnect switch to the “ON” position and clean up all tools and debris and return the bus to revenue service. INSTRUCTION TO SERVICE ITS60528 ITS60528 Page 3 of 8 September 29, 2022 LABOUR ESTIMATE Operation Number of Technician(s) Hours Labor Time T X HR 1 Inspect Steering Gear 1 0.3 0.3 2 R&R Steering Gear 1 4.5 4.5 PARTS REQUIRED Item Part Number Description Qty. per Coach Units Notes 1 6493465RX GEAR ASSY-REMAN STEERING M110 DISC 1 EA INSTRUCTION TO SERVICE ITS60528 ITS60528 Page 4 of 8 September 29, 2022 Appendix A INSTRUCTION TO SERVICE ITS60528 ITS60528 Page 5 of 8 September 29, 2022 INSTRUCTION TO SERVICE ITS60528 ITS60528 Page 6 of 8 September 29, 2022 INSTRUCTION TO SERVICE ITS60528 ITS60528 Page 7 of 8 September 29, 2022 INSTRUCTION TO SERVICE ITS60528 ITS60528 Page 8 of 8 September 29, 2022 Appendix B
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NEW FLYER. Wltii IMPORTANT SAFETY RECALL NOTICE 02 September 2022 Subject: Motor Vehicle Safety Recall 22V-637 Sheppard Steering Gear To Whom it May Concern: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. New Flyer of America Inc. (“New Flyer”) has decided, that a manufacturing defect which relates to motor vehicle safety, may exist on the following New Flyer transit vehicles operated by Make: New Flyer Model: SR2684 2022 XD40 VIN & Unit Number: 5FYD8FV04NF105067 2205 5FYD8FV0XNF105073 2211 New Flyer has become aware of a potential defect with M110P Steering Gears manufactured by RH Sheppard Co., Inc. (RH Sheppard). RH Sheppard has declared an Equipment Recall (22E-047) with the U.S. DOT National Highway Traffic Safety Administration (NHTSA). This recall affects specific steering gears manufactured between June 1, 2021 and 10 February 2022. RH Sheppard has informed New Flyer that a small number of steering gears were assembled without the required number of recirculating balls. The recall population was determined by identifying the oldest production lot associated with a gear failure and including all production from that lot to the date in February 2022 when the improvements in the assembly process were instituted. A steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases, the balls may align on the same side of the gear’s worm-shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in loss of vehicle steering. A loss of steering increases the likelihood of a collision. Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available. RH Sheppard estimates the repair time to be approximately 4.5 hours, excluding vehicle and shop logistics. Parts and labor required to accomplish the recall will be provided by RH Sheppard at no cost with labour reimbursement through the normal New Flyer warranty claim process. Please contact your New Flyer Regional Product Support Manager Terry Kotnarowski, to coordinate the recall action. If you are a lessor of vehicles which are identified above, it is required that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If you no longer own this vehicle, or it has been removed from operation permanently, please inform the undersigned. If you had this corrective action performed before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. If you have additional questions or concerns with regards to this recall or the way in which it was conducted, you may want to contact: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave. SE, Washington, DC, 20590, Or call 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We regret any inconvenience which this action may cause you. However, we are concerned about the safety of your passengers and employees. Thank you for your attention to this important matter. Sincerely, NEW FLYER OF AMERICA INC. By: Jim Johnson Vehicle Safety & Regulatory Compliance Manager (256) 453-7181 cc: Scott Halbesma, Vice President, Customer Care Terry Kotnarowski – Regional Product Support Manager Attachment: ITS-60505
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-637 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : New Flyer of America, Inc. Submission Date : AUG 24, 2022 NHTSA Recall No. : 22V-637 Manufacturer Recall No. : R22-026 Manufacturer Information : Manufacturer Name : New Flyer of America, Inc. Address : 711 Kernaghan Avenue Winnipeg, MB 00 R2C3T4 Company phone : 204-224-6706 Population : Number of potentially involved : 54 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 New Flyer XD40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : 18 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUN 28, 2021 – MAR 07, 2022 VIN Range 1 : Begin : 5FYD8FV03MB075839 End : 5FYD8FV0XNF105073 ✔ Not sequential Vehicle 2 : 2021-2022 New Flyer XD60 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : 9 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUN 22, 2021 – FEB 16, 2022 VIN Range 1 : Begin : 5FYD8YU15MB082605 End : 5FYD8YU18NF104980 ✔ Not sequential Part 573 Safety Recall Report 22V-637 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2022-2022 New Flyer XN35 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 3 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : FEB 21, 2022 – MAR 03, 2022 VIN Range 1 : Begin : 5FYC8KB01NF105245 End : 5FYC8KB09NF105249 ✔ Not sequential Vehicle 4 : 2021-2022 New Flyer XDE40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : HYBRID ELECTRIC Descriptive Information : 12 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : AUG 04, 2021 – MAR 23, 2022 VIN Range 1 : Begin : 5FYH8FR07MB074723 End : 5FYH8FR05NC105401 ✔ Not sequential Vehicle 5 : 2022-2022 New Flyer XE40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : HYBRID
ELECTRIC Descriptive Information : 3 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : OCT 13, 2021 – JAN 05, 2022 VIN Range 1 : Begin : 5FYB8FJ04NF104403 End : 5FYB8FJ11NF105002 ✔ Not sequential Part 573 Safety Recall Report 22V-637 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 6 : 2022-2022 New Flyer XN40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 8 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : OCT 06, 2021 – NOV 15, 2021 VIN Range 1 : Begin : 5FYC8FB03NC104641 End : 5FYC8FB16NF104706 ✔ Not sequential Vehicle 7 : 2021-2021 New Flyer XN60 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 1 vehicle with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUL 15, 2021 – JUL 15, 2021 VIN Range 1 : Begin : 5FYC8YC04MF075836 End : 5FYC8YC04MF075836 Not sequential Description of Defect : Description of the Defect : A small percentage of steering gears were assembled without the required number of recirculating balls. A steering gear with fewer than the required number may bind when loads are applied. In some cases, the balls may align on the same side of the worm shaft and concentrated loads may cause the gear’s internal parts to fracture, resulting in a loss of vehicle steering. (Refer to 22E-047) FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Loss of steering increases the likelihood of a crash. (Refer to 22E-047) Description of the Cause : An anomaly in the steering gear recirculating ball insertion operation occurred during assembly. Subsequent rework processes and inspections did not detect the missing recirculating balls (refer to 22E-047). Identification of Any Warning that can Occur : Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available (refer to 22E-047) Involved Components : Part 573 Safety Recall Report 22V-637 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Sheppard Model M110P Component Description : Steering Gear Component Part Number : Various Supplier Identification : Component Manufacturer Name : R.H. Sheppard
Co. Inc. Address : 400 Pine Street Hanover Pennsylvania 17331 Country : United States Chronology : On 4 August 2022 New Flyer was contacted by the Trends Analysis Division regarding New Flyer’s response to Equipment Recall 22E-047. At that time New Flyer was unaware of the recall and immediately contacted RH Sheppard. By 10 August 2022, New Flyer had sufficient information from RH Sheppard to try and determine the affected population of production vehicles. On 17 August 2022 the New Flyer executives decided that a vehicle recall would be declared with NHTSA. A vehicle recall was submitted to the ODI on 24 August 2022. Description of Remedy : Description of Remedy Program : A technical instruction has been developed to inspect and replace the steering gear if required. The parts and labor related to the inspection and repair will be provided free of charge and can be reimbursed through the normal New Flyer Warranty system. How Remedy Component Differs from Recalled Component : The remedy component was assembled after the recall condition was corrected in production when additional controls were put in place. The remedy component has been verified to have the correct number of recirculating balls. Each remedy component is identifiable by an imprinted unique serial number. (Refer to 22E-047) Part 573 Safety Recall Report 22V-637 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : On Feb 10, 2022 the recirculating ball insertion process control was enhanced. Additional process controls and inspectors were added to the process to verify that the correct number of recirculating balls in each steering gear. (Refer to 22E-047) Recall Schedule : Description of Recall Schedule : New Flyer has no Dealer Network. Customer notification will begin as soon as the customer letter is approved by the ODI. Planned Dealer Notification Date : OCT 17, 2022 – OCT 17, 2022 Planned Owner Notification Date : OCT 17, 2022 – OCT 21, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-637 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : New Flyer of America, Inc. Submission Date : SEP 07, 2022 NHTSA Recall No. : 22V-637 Manufacturer Recall No. : R22-026 Manufacturer Information : Manufacturer Name : New Flyer of America, Inc. Address : 711 Kernaghan Avenue Winnipeg, MB 00 R2C3T4 Company phone : 204-224-6706 Population : Number of potentially involved : 55 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 New Flyer XD40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : 18 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUN 28, 2021 – MAR 07, 2022 VIN Range 1 : Begin : 5FYD8FV03MB075839 End : 5FYD8FV0XNF105073 ✔ Not sequential Vehicle 2 : 2021-2022 New Flyer XD60 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : 9 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUN 22, 2021 – FEB 16, 2022 VIN Range 1 : Begin : 5FYD8YU15MB082605 End : 5FYD8YU18NF104980 ✔ Not sequential Part 573 Safety Recall Report 22V-637 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2021-2022 New Flyer XDE40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : HYBRID ELECTRIC Descriptive Information : 12 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : AUG 04, 2021 – MAR 23, 2022 VIN Range 1 : Begin : 5FYH8FR07MB074723 End : 5FYH8FR05NC105401 ✔ Not sequential Vehicle 4 : 2021-2021 New Flyer XN60 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 1 vehicle with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUL 15, 2021 – JUL 15, 2021 VIN Range 1 : Begin : 5FYC8YC04MF075836 End : 5FYC8YC04MF075836 Not sequential Vehicle 5 : 2022-2022 New Flyer XN35 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 3 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : FEB 21, 2022 – MAR 03, 2022 VIN Range 1 : Begin : 5FYC8KB01NF105245 End : 5FYC8KB09NF105249 ✔ Not sequential Part 573 Safety Recall Report 22V-637 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 6 : 2022-2022 New Flyer XN40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 8 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : OCT 06, 2021 – NOV 15, 2021 VIN Range 1 : Begin : 5FYC8FB03NC104641 End : 5FYC8FB16NF104706 ✔ Not sequential Vehicle 7 : 2022-2022 New Flyer XE40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : HYBRID
ELECTRIC Descriptive Information : 3 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : OCT 13, 2021 – JAN 05, 2022 VIN Range 1 : Begin : 5FYB8FJ04NF104403 End : 5FYB8FJ11NF105002 ✔ Not sequential Description of Defect : Description of the Defect : A small percentage of steering gears were assembled without the required number of recirculating balls. A steering gear with fewer than the required number may bind when loads are applied. In some cases, the balls may align on the same side of the worm shaft and concentrated loads may cause the gear’s internal parts to fracture, resulting in a loss of vehicle steering. (Refer to 22E-047) FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Loss of steering increases the likelihood of a crash. (Refer to 22E-047) Description of the Cause : An anomaly in the steering gear recirculating ball insertion operation occurred during assembly. Subsequent rework processes and inspections did not detect the missing recirculating balls (refer to 22E-047). Identification of Any Warning that can Occur : Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available (refer to 22E-047) Involved Components : Part 573 Safety Recall Report 22V-637 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Sheppard Model M110P Component Description : Steering Gear Component Part Number : Various Supplier Identification : Component Manufacturer Name : R.H. Sheppard
Co. Inc. Address : 400 Pine Street Hanover Pennsylvania 17331 Country : United States Chronology : On 4 August 2022 New Flyer was contacted by the Trends Analysis Division regarding New Flyer’s response to Equipment Recall 22E-047. At that time New Flyer was unaware of the recall and immediately contacted RH Sheppard. By 10 August 2022, New Flyer had sufficient information from RH Sheppard to try and determine the affected population of production vehicles. On 17 August 2022 the New Flyer executives decided that a vehicle recall would be declared with NHTSA. A vehicle recall was submitted to the ODI on 24 August 2022. Description of Remedy : Description of Remedy Program : A technical instruction has been developed to inspect and replace the steering gear if required. The parts and labor related to the inspection and repair will be provided free of charge and can be reimbursed through the normal New Flyer Warranty system. How Remedy Component Differs from Recalled Component : The remedy component was assembled after the recall condition was corrected in production when additional controls were put in place. The remedy component has been verified to have the correct number of recirculating balls. Each remedy component is identifiable by an imprinted unique serial number. (Refer to 22E-047) Part 573 Safety Recall Report 22V-637 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : On Feb 10, 2022 the recirculating ball insertion process control was enhanced. Additional process controls and inspectors were added to the process to verify that the correct number of recirculating balls in each steering gear. (Refer to 22E-047) Recall Schedule : Description of Recall Schedule : New Flyer has no Dealer Network. Customer notification will begin as soon as the customer letter is approved by the ODI. Planned Dealer Notification Date : SEP 01, 2022 – SEP 01, 2022 Planned Owner Notification Date : SEP 01, 2022 – OCT 21, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-637 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : New Flyer of America, Inc. Submission Date : SEP 01, 2022 NHTSA Recall No. : 22V-637 Manufacturer Recall No. : R22-026 Manufacturer Information : Manufacturer Name : New Flyer of America, Inc. Address : 711 Kernaghan Avenue Winnipeg, MB 00 R2C3T4 Company phone : 204-224-6706 Population : Number of potentially involved : 54 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 New Flyer XD40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : 18 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUN 28, 2021 – MAR 07, 2022 VIN Range 1 : Begin : 5FYD8FV03MB075839 End : 5FYD8FV0XNF105073 ✔ Not sequential Vehicle 2 : 2021-2022 New Flyer XD60 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : 9 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUN 22, 2021 – FEB 16, 2022 VIN Range 1 : Begin : 5FYD8YU15MB082605 End : 5FYD8YU18NF104980 ✔ Not sequential Part 573 Safety Recall Report 22V-637 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2021-2022 New Flyer XDE40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : HYBRID ELECTRIC Descriptive Information : 12 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : AUG 04, 2021 – MAR 23, 2022 VIN Range 1 : Begin : 5FYH8FR07MB074723 End : 5FYH8FR05NC105401 ✔ Not sequential Vehicle 4 : 2022-2022 New Flyer XE40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : HYBRID
ELECTRIC Descriptive Information : 3 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : OCT 13, 2021 – JAN 05, 2022 VIN Range 1 : Begin : 5FYB8FJ04NF104403 End : 5FYB8FJ11NF105002 ✔ Not sequential Vehicle 5 : 2022-2022 New Flyer XN35 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 3 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : FEB 21, 2022 – MAR 03, 2022 VIN Range 1 : Begin : 5FYC8KB01NF105245 End : 5FYC8KB09NF105249 ✔ Not sequential Part 573 Safety Recall Report 22V-637 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 6 : 2022-2022 New Flyer XN40 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 8 vehicles with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : OCT 06, 2021 – NOV 15, 2021 VIN Range 1 : Begin : 5FYC8FB03NC104641 End : 5FYC8FB16NF104706 ✔ Not sequential Vehicle 7 : 2021-2021 New Flyer XN60 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : CNG/LPG Descriptive Information : 1 vehicle with this Make/Model/Model Year will be inspected to locate the suspect components. Recall population was determined based on component serial numbers provided by RH Sheppard in response to Equipment Recall 22E-047. Production Dates : JUL 15, 2021 – JUL 15, 2021 VIN Range 1 : Begin : 5FYC8YC04MF075836 End : 5FYC8YC04MF075836 Not sequential Description of Defect : Description of the Defect : A small percentage of steering gears were assembled without the required number of recirculating balls. A steering gear with fewer than the required number may bind when loads are applied. In some cases, the balls may align on the same side of the worm shaft and concentrated loads may cause the gear’s internal parts to fracture, resulting in a loss of vehicle steering. (Refer to 22E-047) FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Loss of steering increases the likelihood of a crash. (Refer to 22E-047) Description of the Cause : An anomaly in the steering gear recirculating ball insertion operation occurred during assembly. Subsequent rework processes and inspections did not detect the missing recirculating balls (refer to 22E-047). Identification of Any Warning that can Occur : Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available (refer to 22E-047) Involved Components : Part 573 Safety Recall Report 22V-637 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Sheppard Model M110P Component Description : Steering Gear Component Part Number : Various Supplier Identification : Component Manufacturer Name : R.H. Sheppard
Co. Inc. Address : 400 Pine Street Hanover Pennsylvania 17331 Country : United States Chronology : On 4 August 2022 New Flyer was contacted by the Trends Analysis Division regarding New Flyer’s response to Equipment Recall 22E-047. At that time New Flyer was unaware of the recall and immediately contacted RH Sheppard. By 10 August 2022, New Flyer had sufficient information from RH Sheppard to try and determine the affected population of production vehicles. On 17 August 2022 the New Flyer executives decided that a vehicle recall would be declared with NHTSA. A vehicle recall was submitted to the ODI on 24 August 2022. Description of Remedy : Description of Remedy Program : A technical instruction has been developed to inspect and replace the steering gear if required. The parts and labor related to the inspection and repair will be provided free of charge and can be reimbursed through the normal New Flyer Warranty system. How Remedy Component Differs from Recalled Component : The remedy component was assembled after the recall condition was corrected in production when additional controls were put in place. The remedy component has been verified to have the correct number of recirculating balls. Each remedy component is identifiable by an imprinted unique serial number. (Refer to 22E-047) Part 573 Safety Recall Report 22V-637 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : On Feb 10, 2022 the recirculating ball insertion process control was enhanced. Additional process controls and inspectors were added to the process to verify that the correct number of recirculating balls in each steering gear. (Refer to 22E-047) Recall Schedule : Description of Recall Schedule : New Flyer has no Dealer Network. Customer notification will begin as soon as the customer letter is approved by the ODI. Planned Dealer Notification Date : SEP 01, 2022 – SEP 01, 2022 Planned Owner Notification Date : SEP 01, 2022 – OCT 21, 2022 * NR – Not Reported
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