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February 10, 2023 NHTSA CAMPAIGN NUMBER: 23E013000
Rear Suspension Torque Rod Incompatible
Interference with safety-related circuits may cause various safety systems to fail, resulting in a loss of engine power or vehicle control and increasing the risk of a crash.
NHTSA Campaign Number: 23E013
Manufacturer Gillig, LLC
Components SUSPENSION
Potential Number of Units Affected 487
Summary
Gillig, LLC (Gillig
) is recalling certain SAF Holland suspension torque rods sold as replacement parts, with part number 83-07738-000. The torque rod may be incompatible and cause damage to the vehicle wiring harness and certain safety-related circuits, such as anti-lock or service brakes, stability control, exterior lighting equipment, power steering, or engine and transmission control modules.
Remedy
Gillig will inspect and replace the suspension torque rod as necessary, free of charge. Owner notification letters are expected to be mailed March 15, 2023. Owners may contact Gillig
customer service at 1-510-264-5073 or 1-800-735-1500.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology of Defect / Noncompliance Determination
09/14/2022 โ First report received by GILLIG Service related to a potential friction issue between vehicle harness and a replacement equipment torque rod.
09/23/2022 โ In an abundance of caution, GILLIG implemented a stop-ship on all SAF replacement equipment torque rods part no. 83-07738-000 sold by its Aftermarket Parts business.
09/30/2022 โ First visit of GILLIG Field Engineering to a customer site to evaluate the severity of the friction issue. The vehicles inspected are still equipped with the original Tenneco torque rods. In this configuration, the vehicle harness does not show any sign of pinching. However, a visual evaluation of the SAF replacement equipment design raises a concern with the clamp tightening bolts of the SAF rods that, when installed, would pinch the harness between the bolt and the frame gusset. Following the inspection, GILLIG
engineering initiates researching possible options to reroute the harness around the SAF rod, in consideration of the tight space available in certain configurations.
10/07/2022 โ GILLIG engineering rapid-prototypes the necessary bracketry to reroute the wiring bundles away from the torque rods in the worst case cable configuration.
10/17/2022 โ While working to improve the cable routing, GILLIG engineering reconsiders the possibility of using the Tennecoโs original equipment torque rods as the only option available for replacements equipment and initiates a discussion with SAF about possibly purchasing Tennecoโs rods through the SAF Holland network.
10/28/2022 โ The new cable routing layout designed around the SAF rod is reviewed at the customer site. The review further strengthens the option to reconsider Tennecoโs original equipment torque rod as better permanent course of action compared to the SAF option, because it minimizes any risk for cable friction.
11/02/2022 โ The first order of Tennecoโs rod through SAF was given a long lead time of 16 weeks. Meanwhile, GILLIG engineering initiates gathering all system design data to carry out a FMEA of the SAF rod installation.
12/12/22 โ The first FMEA review session confirms the earlier findings and course of action. The option of rerouting the cable harness to accommodate the SAF rod design is dropped.
01/13/2023 โ after further FMEA review, GILLIG engineering approves the replacement option to be Tennecoโs part no. 82-74712-001.
02/03/2023 โ The GILLIG Safety Committee decides to file an equipment recall of all SAF torque rods part no. 83-07738-000 delivered by the GILLIG
Aftermarket Parts business. To date, there have been no reports of loss of any vehicle functionalities nor accidents or injuries related to this issue.
1 Affected Product
Equipment
BRAND | PART NO. | PRODUCTION DATES |
SAF HOLLAND | SUSPENSION TORQUE ROD |
5 Associated Documents
Miscellaneous Document
RMISC-23E013-9655.pdf 78.126KB
Defect Notice 573 Report
RCLRPT-23E013-4401.PDF 213.584KB
Recall 573 Report – 2/16/2023
RCLRPT-23E013-8134.PDF 214.396KB
Recall Acknowledgement
RCAK-23E013-3374.pdf 739.098KB
Recall 573 Report – February 21, 2023
RCLRPT-23E013-1917.PDF 214.672KB
Latest Recalls Documents
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SEOCONTENT-START
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-013 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Gillig, LLC Submission Date : FEB 16, 2023 NHTSA Recall No. : 23E-013 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Gillig
, LLC Address : 451 Discovery Drive LIVERMORE CA 94551 Company phone : 1-800-735-1500 Population : Number of potentially involved : 487 Estimated percentage with defect : 100 % Equipment Information : Brand / Trade 1 : SAF Holland Model : Suspension torque rod Part No. : 83-07738-000 Size : NR Function : NR Descriptive Information : Replacement equipment non-backwards compatible with original equipment. Production Dates : MAR 03, 2022 – SEP 22, 2022 Part 573 Safety Recall Report 23E-013 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Defect : Description of the Defect : The SAF torque rod part no. 83-07738-000 was approved to be a backwards compatible replacement of the Tenneco torque rod part no. 82-74712-001 installed as original equipment of the rear suspension of the vehicle. However, the geometry of the SAF rod may potentially interfere with certain safety related circuits during vehicle operations causing system faults. Depending on multiple variables including the specific system configuration, vehicle dynamics and time in service, the interference may impact the following safety-related circuits: – Anti-lock braking, automatic traction and stability control systems with potential loss of specific functionality – 24V power cables with potential loss of engine power – 12V accessory power cables with potential loss of exterior lighting equipment – Circuitry wires with consequent loss of Diesel low fuel level – Transmission and engine control module loss of power with consequent sudden switch Neutral. Engine shutdown and loss of power steering – Wet air supply line damage. Damage to the air supply line may prevent replenishment of air to the primary and secondary air tanks and after multiple service brake applications potentially lead to the application of the spring brakes and loss of vehicle control. Therefore, GILLIG
is recalling a limited number of SAF rods that were sold through its Aftermarket Parts business. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If a safety-related circuit is impacted, the driver may experience loss of appropriate vehicle control in certain circumstances with increased risk of a crash. Description of the Cause : Mechanical interference between replacement equipment and vehicle harness Identification of Any Warning that can Occur : NR Involved Components : Component Name : Suspension torque rod Component Description : Torque rod used for vehicle suspension system Component Part Number : 83-07738-000 Part 573 Safety Recall Report 23E-013 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Supplier Identification : Component Manufacturer Name : Gillig
Address : 451 Discovery Drive Livermore California 91364 Country : United States Chronology : See “chronology” file attached. Description of Remedy : Description of Remedy Program : Customers who purchased the affected rods through the GILLIG
Aftermarket business will be notified of the recall and provided with new torque rods part no. 82-74712-003 at no cost. How Remedy Component Differs from Recalled Component : The original equipment Tennecoโs torque rod part number no. 82-74712-001 is the only approved replacement part. Identify How/When Recall Condition was Corrected in Production : An Aftermarket shipment hold was placed on 9/23/2022 for the 83-07738-000 rods. Recall Schedule : Description of Recall Schedule : GILLIG
plans to send out owner notification letters no later than March 15, 2023. GILLIG
does not have a dealership network, therefore Dealer notification is not required. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : MAR 15, 2023 – MAR 15, 2023 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR Part 573 Safety Recall Report 23E-013 Page 4 The information contained in this report was submitted pursuant to 49 CFR ยง573 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-013 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Gillig, LLC Submission Date : FEB 10, 2023 NHTSA Recall No. : 23E-013 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Gillig
, LLC Address : 451 Discovery Drive LIVERMORE CA 94551 Company phone : 1-800-735-1500 Population : Number of potentially involved : 487 Estimated percentage with defect : 100 % Equipment Information : Brand / Trade 1 : SAF Holland Model : Suspension torque rod Part No. : 83-07738-000 Size : NR Function : NR Descriptive Information : Replacement equipment non-backwards compatible with original equipment. Production Dates : MAR 03, 2022 – SEP 22, 2022 Description of Defect : Description of the Defect : The SAF torque rod part no. 83-07738-000 was approved to be a backwards compatible replacement of the Tenneco torque rod part no. 82-74712-001 installed as original equipment of the rear suspension of the vehicle. However, the geometry of the SAF rod may potentially interfere with certain safety related circuits during vehicle operations causing system faults. Therefore, GILLIG
is recalling a limited number of SAF rods that were sold through its Aftermarket Parts business. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If a safety-related circuit is impacted, the driver may experience loss of appropriate vehicle control in certain circumstances with increased risk of a crash. Description of the Cause : Mechanical interference between replacement equipment and vehicle harness Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 23E-013 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name : Suspension torque rod Component Description : Torque rod used for vehicle suspension system Component Part Number : 83-07738-000 Supplier Identification : Component Manufacturer Name : Gillig
Address : 451 Discovery Drive Livermore California 91364 Country : United States Chronology : See “chronology” file attached. Description of Remedy : Description of Remedy Program : Customers who purchased the affected rods through the GILLIG
Aftermarket business will be notified of the recall and provided with new torque rods part no. 82-74712-003 at no cost. How Remedy Component Differs from Recalled Component : The original equipment Tennecoโs torque rod part number no. 82-74712-001 is the only approved replacement part. Identify How/When Recall Condition was Corrected in Production : An Aftermarket shipment hold was placed on 9/23/2022 for the 83-07738-000 rods. Recall Schedule : Description of Recall Schedule : GILLIG
plans to send out owner notification letters no later than March 15, 2023. GILLIG
does not have a dealership network, therefore Dealer notification is not required. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : MAR 15, 2023 – MAR 15, 2023 Part 573 Safety Recall Report 23E-013 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-013 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Gillig, LLC Submission Date : FEB 21, 2023 NHTSA Recall No. : 23E-013 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Gillig
, LLC Address : 451 Discovery Drive LIVERMORE CA 94551 Company phone : 1-800-735-1500 Population : Number of potentially involved : 487 Estimated percentage with defect : 100 % Equipment Information : Brand / Trade 1 : SAF Holland Model : Suspension torque rod Part No. : 83-07738-000 Size : NR Function : NR Descriptive Information : Replacement equipment non-backwards compatible with original equipment. Production Dates : MAR 03, 2022 – SEP 22, 2022 Part 573 Safety Recall Report 23E-013 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Defect : Description of the Defect : The SAF torque rod part no. 83-07738-000 was approved to be a backwards compatible replacement of the Tenneco torque rod part no. 82-74712-001 installed as original equipment of the rear suspension of the vehicle. However, the geometry of the SAF rod may potentially interfere with certain safety related circuits during vehicle operations causing system faults. Depending on multiple variables including the specific system configuration, vehicle dynamics and time in service, the interference may impact the following safety-related circuits: – Anti-lock braking, automatic traction and stability control systems with potential loss of specific functionality – 24V power cables with potential loss of engine power – 12V accessory power cables with potential loss of exterior lighting equipment – Circuitry wires with consequent loss of Diesel low fuel level – Transmission and engine control module loss of power with consequent sudden switch Neutral. Engine shutdown and loss of power steering – Wet air supply line damage. Damage to the air supply line may prevent replenishment of air to the primary and secondary air tanks and after multiple service brake applications potentially lead to the application of the spring brakes and loss of vehicle control. Therefore, GILLIG
is recalling a limited number of SAF rods that were sold through its Aftermarket Parts business. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If a safety-related circuit is impacted, the driver may experience loss of appropriate vehicle control in certain circumstances with increased risk of a crash. Description of the Cause : Mechanical interference between replacement equipment and vehicle harness Identification of Any Warning that can Occur : NR Involved Components : Component Name : Suspension torque rod Component Description : Torque rod used for vehicle suspension system Component Part Number : 83-07738-000 Part 573 Safety Recall Report 23E-013 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Supplier Identification : Component Manufacturer Name : Gillig
Address : 451 Discovery Drive Livermore California 91364 Country : United States Chronology : See “chronology” file attached. Description of Remedy : Description of Remedy Program : Customers who purchased the affected rods through the GILLIG
Aftermarket business will be notified of the recall and provided with new torque rods part no. 82-74712-003 at no cost. Regarding pre-notification costs incurred by owners and pursuant to 49 CFR 577.11(e), GILLIG
requests to be exempted from providing notification of a reimbursement plan. Any pre-notification product issue would have been addressed under the manufacturerโs limited warranty. Accordingly, no person would be eligible for pre-notification reimbursement pursuant to 573.13. How Remedy Component Differs from Recalled Component : The original equipment Tennecoโs torque rod part number no. 82-74712-001 is the only approved replacement part. Identify How/When Recall Condition was Corrected in Production : An Aftermarket shipment hold was placed on 9/23/2022 for the 83-07738-000 rods. Recall Schedule : Description of Recall Schedule : GILLIG
plans to send out owner notification letters no later than March 15, 2023. GILLIG
does not have a dealership network, therefore Dealer notification is not required. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : MAR 15, 2023 – MAR 15, 2023 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Part 573 Safety Recall Report 23E-013 Page 4 The information contained in this report was submitted pursuant to 49 CFR ยง573 Name : NR Address : NR NR Country : NR Company Phone : NR * NR – Not Reported
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