Trey Ceiling May Detach – 2019-2023 Lakota Bighorn Trailers

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February 13, 2023 NHTSA CAMPAIGN NUMBER: 23V077000

Trey Ceiling May Detach

A detached trey ceiling may fall on top of trailer occupants, increasing the risk of injury.

 

NHTSA Campaign Number: 23V077

Manufacturer Lakota Corporation

Components STRUCTURE

Potential Number of Units Affected 445

 

Summary

Lakota Corporation (Lakota) is recalling certain 2019-2023 Bighorn trailers. The trey ceiling above the bed may not have been installed correctly and may detach.

 

Remedy

Lakota will provide repair instructions and have screws installed in the trey ceiling, free of charge. Owner notification letters were mailed February 27, 2023. Owners may contact Lakota customer service at 1-574-848-1636. Lakota’s number for this recall is Trey Ceiling.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Bighorn Trey Ceiling Recall Repair Instructions

 

Tools / Hardware needed:

a. Drill with 3/8โ€ Drill Bit.
b. Screw Gun with #2 Square Bit.
c. Six – 4โ€ Screws
d. Six Wood Buttons (Color based on trailer dรฉcor)

 

1) Find center of front and rear angled cove moldings and mark locations.

 

2) Find center of each side angled cove moldings.

Measure forward and back 6โ€ from center and mark locations.

 

3) Drill 3/8โ€ holes in flat area of angled cove moldings.

(Use drop cloth or container to catch wood shavings)

 

4) Install 4โ€ screw into each of the 6 holes to secure trey ceiling to structure.

 

5) Glue wood buttons into the drilled 3/8โ€ holes.

 

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Chronology :

A customer reported his trey ceiling had fallen in his Bighorn on 2/8/2023. After investigating, speaking to production personnel, and examining the photo the customer provided, it was found that the install process had been changed and did not include screws between October 2018 and November 2022. The lack of screws posses a safety risk and Lakota wants screws added to the trey ceilings in all trailers that do not have them.

 


5 Affected Products

Vehicle

MAKEMODELYEAR
LAKOTABIGHORN2019-2023

 


14 Associated Documents

Remedy Instructions and TSB

RCRIT-23V077-5783.pdf 1027.049KB

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Recall Acknowledgement

RCAK-23V077-9532.pdf 645.762KB

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Defect Notice 573 Report

RCLRPT-23V077-7351.PDF 213.612KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V077-5648.pdf 183.654KB

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Part 577 Owner Notification Envelope

RONE-23V077-0502.pdf 283.566KB

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Recall 573 Report – February 21, 2023

RCLRPT-23V077-4340.PDF 213.698KB

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Remedy Instructions and TSB

RCRIT-23V077-3910.pdf 1027.069KB

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Owner Notification Letter(Part 577)

RCONL-23V077-4073.pdf 195.818KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V077-5338.pdf 183.656KB

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Recall Quarterly Report #1, 2023-1

RCLQRT-23V077-5330.PDF 211.107KB

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Recall Quarterly Report #2, 2023-2

RCLQRT-23V077-5629.PDF 211.208KB

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Recall Quarterly Report #3, 2023-3

RCLQRT-23V077-2291.PDF 211.432KB

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Recall Quarterly Report #4, 2023-4

RCLQRT-23V077-1710.PDF 211.539KB

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Recall Quarterly Report #4, 2023-4

RCLQRT-23V077-6548.PDF 211.538KB

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