23E059 – Cracked D-ring in 30-Amp Inlet May Cause Failure – SmartPlug 30A Shore Power Inlets

โ€œThis site contains affiliate links for which OEMDTC may be compensatedโ€

August 1, 2023 NHTSA CAMPAIGN NUMBER: 23E059000

Cracked D-ring in 30-Amp Inlet May Cause Failure

A D-ring that cracks or fails may allow wires to loosen, causing electrical arcing and increase the risk of a fire.

 

NHTSA Campaign Number: 23E059

Manufacturer SmartPlug Systems, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 1,248

 

Summary

SmartPlug Systems, LLC (SmartPlug) is recalling certain 30A Shore Power Inlets, part number BM30xx manufactured From June 1, 2023, to July 21, 2023. The manganese bronze D-rings may crack or fail when properly tightened.

 

Remedy

Dealers will inspect and replace the SmartPlug 30-amp inlet as needed, free of charge. SmartPlug Systems notified customers August 15, 2023. Owners may contact SmartPlug customer service at email Warranty@smartPlug.com

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Please be reminded of the following requirements:

You are required to submit a draft owner notification letter to this office no less than five days prior to mailing it to the customers. Also, copies of all notices, bulletins, dealer notifications, and other communications that relate to this recall, including a copy of the final owner notification letter and any subsequent owner follow-up notification letter(s), are required to be submitted to this office no later than 5 days after they are originally sent (if they are sent to more than one manufacturer, distributor, dealer, or purchaser/owner).

Please be reminded that under 49 U.S.C. ยง 30112(a)(3), it is illegal for a manufacturer, to sell, offer for sale, import, or introduce or deliver into interstate commerce, a motor vehicle or item of motor vehicle equipment that contains a safety defect once the manufacturer has notified NHTSA about that safety defect. This prohibition does not apply once the motor vehicle or motor vehicle equipment has been remedied according to the manufacturer’s instructions.

As stated in 49 U.S.C. ยง 30118(f), submission of eight consecutive quarterly reports followed by three annual reports is required. As described in 573.7, submission of the first of eight consecutive quarterly status reports is required within one month after the close of the calendar quarter in which notification to purchasers occurs. Therefore, the first quarterly report will be due on, or before, 30 days after the close of the calendar quarter. The first of three consecutive annual status reports will be due on, or before, 1 year after the eighth quarterly report was submitted.

 


7-24-23

Dear SmartPlug Aftermarket Partner:

On Friday, July 24, 2023, we were alerted to a part in the field that did not meet our performance expectations. Upon further inspection, and an audit of the production line and component inventory, we concluded that the Mfging process used by one of our vendors to manufacture our D-rings, could cause a stress build up within the part. This build-up can lead to cracking and /or the failure of the D-ring. We determined that this issue is significant enough that we are requesting a complete recall of any and all product that was built with the suspect part.

Please note: This return only impacts 16A and 30A inlets, BF16 and BF30 cords plug kits and any SKU that contains those items. SEE ATTACHED SKU LIST.

In addition, any product from this list you shipped to customers in the last 30 days should be called back and sent to SmartPlug as part of this re-work.

This requires immediate action on your part to remove any of the following SKU from your inventory and ship back to SmartPlug (using our UPS account) with much urgency.

We have developed a re-work and re-ship plan that should get product back to you in a few weeks. An RGA will be issued to you for return of these items, and we will re-ship the product to you once it is again to spec. Customer Service will be contacting you for directions and paperwork requirements to make this a smooth transaction.

SmartPlug is committed to quality products and stands behind everything we sell. This material shortfall was not anticipated and will drive additional QC actions from us and our vendor community in the future.

Thank you for your immediate attention to this pressing matter. Please contact me or Ron Bailey if you require additional information.,

 


Chronology :

On July 17th we received a warranty call from a consumer who had purchased an inlet and was installing it on his RV. During the installation he noticed the D-ring failure. He called our warranty line and spoke with one of our tech’s. On July 20th we received and email from AirstreameBay stating that they were seeing failures on their production line. After reviewing the photo’s from both the consumer and AirstreameBay we decided to pull the product from the shelf and ran a series of tests. The initial tests did not show the failures that we saw at airstreameBay or with the consumer. We next set up a series of accelerated testing. During this testing we discovered the failure that we saw in the photos. We put all 30A Products on hold, quarantined all products until we completed further testing. The additional testing showed more issues which lead to the decision to recall all product that used the Manganese-Bronze D-rings. The initial tests completed were a series of excessive torque tests. in these tests we increased the torque in increments reaching a maximum torque of 100 in -Lbs. The parts were left under load and examined after 24 hours. After that was completed the parts were then subjected to accelerated test that consisted of freezing and quenching parts to simulate years of performance in extreme weather conditions. These tests were run starting July 20th.

 


1 Affected Product

Equipment

BRANDPART NO.PRODUCTION DATES
SMARTPLUG30A SHORE POWER INLET

 


6 Associated Documents

Recall Acknowledgement

RCAK-23E059-5668.pdf 749.483KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [731.92 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-23E059-7264.pdf 272.088KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [265.71 KB]

 


Defect Notice 573 Report

RCLRPT-23E059-1178.PDF 214.853KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [209.82 KB]

 


Recall 573 Report – 8/3/2023

RCLRPT-23E059-1846.PDF 214.778KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [209.74 KB]

 


Recall 573 Report – 8/8/2023

RCLRPT-23E059-9030.PDF 217.502KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [212.40 KB]

 


Manufacturer Notices(to Dealers,etc) – List of RV Aftermarket

RCMN-23E059-6111.pdf 181.894KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [177.63 KB]

 


Latest Recalls Documents

 


 

โ€œThis site contains affiliate links for which OEMDTC may be compensatedโ€
SaleBestseller No. 1
NOCO GCP1 15A AC Port Plug, 125V Power Inlet Socket, and Waterproof Electrical Outlet Receptacle Box with 16-Inch Integrated Outdoor Extension Cord
  • AC Port Plug - A 125-volt power inlet socket with an integrated 16-inch outdoor extension cord for a car, boat, marine, truck, trailer, pickup, RV, industrial and electrical applications.
  • Waterproof - A rugged, waterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements.
  • Peak Performance - Rated at 15-amps with heavy-duty 14 AWG copper wiring to maximum power flow and full-sized AC port prongs for maximum conductivity.
  • Plug-N-Play - A simple flush mount flanged power inlet that's easy to install, requiring zero cable modification or hand wiring, and mounts into a 2-inch hole size.
  • Multiple Uses - An outdoor extension cord designed for various uses, including onboard battery chargers, bumpers for engine blockeBay heaters, outdoor electrical outlets, and more.
SaleBestseller No. 2
NOCO GCP2 15A AC Port Plug, 125V Power Inlet Socket, and Waterproof Electrical Outlet Receptacle Box with Dual 18-Inch Integrated Outdoor Extension Cords
  • AC Port Plug - A 125-volt power inlet socket with a dual integrated 18-inch outdoor extension cord for a car, boat, marine, truck, trailer, pickup, RV, industrial and electrical applications.
  • Waterproof - A rugged, waterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements.
  • Peak Performance - Rated at 15-amps with heavy-duty 14 AWG copper wiring to maximum power flow and full-sized AC port prongs for maximum conductivity.
  • Plug-N-Play - A simple flush mount flanged power inlet that's easy to install, requiring zero cable modification or hand wiring, and mounts into a 2-inch hole size.
  • Multiple Uses - An outdoor extension cord designed for various uses, including onboard battery chargers, bumpers for engine blockeBay heaters, outdoor electrical outlets, and more.
Bestseller No. 3
MARINCO 303SSELBRV 30 Amp Stainless Steel RV Power Inlet
  • Package Weight : 72.6 pounds
  • The package length is 10.39 inches
  • The package height is 8.7 inches
  • The package width is 9.22 inches
SaleBestseller No. 4
Leviton 5278-CWP Straight Blade Flanged Male Power Inlet Receptacle, 15 A, 125 V, Nylon Face, Body And Strap , gray
  • Super Tough Nylon Body Resists Damage From Severe Impact, Abrasion and Chemicals
  • NEMA and Non-NEMA Configurations Available
  • Positive Crimp Lock Wire Clamps
  • Model number: 5278-CWP
Bestseller No. 5
RV Shore Power Inlet Charger Plug 15 Amp AC Port Plug 125 Volt Power Inlet Socket and Waterproof RV Electrical Outlet Receptacle Box Integrated Outdoor Extension Cord for Rv Power Inlet Trailer Plug
  • POWERFUL AC PORT PLUG: RV Shore Power Inlet Charger Plug125-volt power inlet socket with an integrated 16-inch outdoor extension cord ๏ผŒwaterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements๏ผŒespecially replace rv electrical outlet
  • WIDELY APPLICATIOIN: This Design shore power plug widely used in car, boat, marine, truck, trailer, pickup, RV, industrial and electrical applications๏ผŒdesigned for various uses, including onboard battery chargers, bumpers for engine blockeBay heaters, outdoor electrical outlets, and more Enclosed trailer accessories
  • EASY TO INSTALL: Just need a 2-inch drilling hole, simply flush mounted with 3 screws 16" integrated extension cord offers plenty of flexibility for your application, directly connecting the cord to the existing power source
  • WEATHERPROOF๏ผš The snap-fit watertight cap well protects the plug against all the snow, ice, freezing rain and even works well in Western Colorado winters๏ผŒ waterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements compatible car adapter for plug outlet
  • Premium Quality SAE Connector Cable and Maintenance Service - 24/7 Free Technical Support Service,100% Customer Satisfaction . 2 Years long Time , Any Issues about the quliaty questions, we will take the issue for you via Replacement or Refund
SaleBestseller No. 6
NOCO GCP1E 15A AC Port Plug, 125V Power Inlet Socket, Charger Plug, and Waterproof Electrical Outlet Receptacle with 6-Foot Integrated Outdoor Extension Cord
  • AC Port Plug - A 125-volt power inlet socket with an integrated 6-foot outdoor extension cord for a car, boat, marine, truck, trailer, pickup, RV, industrial and electrical applications.
  • Waterproof - A rugged, waterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements.
  • Peak Performance - Rated at 15-amps with heavy-duty 14 AWG copper wiring to maximum power flow and full-sized AC port prongs for maximum conductivity.
  • Plug-N-Play - A simple flush mount flanged power inlet that's easy to install, requiring zero cable modification or hand wiring, and mounts into a 2-inch hole size.
  • Multiple Uses - An outdoor extension cord designed for various uses, including onboard battery chargers, bumpers for engine blockeBay heaters, outdoor electrical outlets, and more.
Bestseller No. 7
Veepeak 30 Amp Shore Power Inlet NEMA L5-30P 125V Twist Locking Plug with Cover for Boat RV Trailer Camper Van, Weatherproof, Screws Included, ETL Listed
  • Weatherproof 30 amp shore power inlet is suitable for building or replacing bad NEMA L5-30 electric power connections on boats, RVs or trailers.
  • Features heavy-duty weather & corrosion-resistant PVC material, plus waterproof flip cap to protect against outdoor elements such as rain, snow, heat, and dust.
  • Specs: 125 Volt/120 Volt, 30 Amp, max 3750 Watt, 3-wire locking plug. 3.7"L X 3 .3"W X 3.2"H - Cutout 2.7", ETL Listed for guaranteed safety.
  • Comes with clear and easy to follow instructions, easy to wire terminals & 4 x M4 Pan Head Stainless Steel Screws, plus easy to lock system for quick installation and use.
  • WHAT YOU'LL GET: 1 x 30 Amp Shore Power Inlet with installation instructions, plus Veepeak one-year hassle-free replacement warranty and friendly customer service.
Bestseller No. 8
Ficstar 30 AMP Twist Lock RV Shore Power Inlet 125V/120V,RV Shore Power Inlet with 3 Stainless Steel Pins and Screws,NEMA L5-30P,ETL Listed,Black
  • ใ€Authoritative quality certificationใ€‘ The Ficstar 30amp shore power inlet has been certified by ETL,3 poles,4 wires,Our 30 amp shore power inlet is safe and reliable,so your family and you can use our products with confidence!
  • ใ€Easy to installใ€‘ The Ficstar 30 amp RV power inlet has easy-to-wire terminals inside,so you can easily lock the cord into the inlet without any looseness or wobbling for ease of operation.
  • ใ€Specification and Sizeใ€‘ NEMA L5-30P 125V/120V 30 amp twist lock RV power inlet.3.7""length X 3.3""wide X 3.2"" high and with 4 x 8 Pan Head Stainless Steel Screws in the product.Heavy duty construction.
  • ใ€Reasonable safety and durable designใ€‘ The Ficstar 30 amp RV receptacle with twist-lock design and waterproof cover to protect against extreme weather such as rain,snow,heat,etc.
  • ใ€Considerate serviceใ€‘ If you have any after-sale problems with the products you received,you can contact us directly and we will solve your problems until you are satisfied!
Bestseller No. 9
WELLUCK 15 Amp Flanged Inlet 125V, NEMA 5-15 RV Shore Power Inlet Plug w/Waterproof and Back Cover, 2 Pole 3-Wire AC Port Plug, Generator Male Receptacle for Marine Boat RV Shed Electrical Extension
  • ใ€15 Amp Flanged Inletใ€‘: No oxidation for the Nickel coated copper pole on the plug, made of premium copper and Nylon plastic to avoid the damage of UV degradation and chemicals, rugged and durable for indoor and outdoor.
  • ใ€Easy Reliable Installationใ€‘: 2" Hole size required, clear see-thru wiring block (Black-Hot, Green-Ground, Silver-Neutral), and 4 long Stainless Steel screws will fix straight blade flanged inlet on the hole or wall more tightly. No gap on the edge!
  • ใ€ Weatherproof Coverใ€‘: ETL approved, and the flanged power inlet cap and back cover will protect it from the rain storm, snows, dust and even works well in Western Colorado winters, without crack and leak.
  • ใ€Wire Up As You Wishใ€‘ : Define the Length and Diameter of the cord based on actual need. Flanged electrical inlet receptacle accommodates 12-18 AWG gauge wires, suitable for No. 12-3 through No. 18-3 cords grip.
  • ใ€Widely Compatibleใ€‘: As a generator or battery charger plug to energize your electrical devices. Widely used in trailer, campereBay, RV, car, boat, marine, block heater,home, bumper, recessed outlet box, etc
SaleBestseller No. 10
WELLUCK RV Shore Power Inlet Charger Plug 15 Amp 125V AC Power Inlet Port Plug with Integrated Dual 18" Extension Cord, RV Flanged Inlet with Waterproof Back Cover Y Splitter Cable for RV Trailer Boat
  • ใ€15 Amp Flanged Inletใ€‘: No oxidation for the Nickel coated copper pole on the plug, made of premium copper and Nylon plastic to avoid the damage of UV degradation and chemicals, rugged and durable for indoor and outdoor.
  • ใ€Easy Reliable Installationใ€‘: 2" Hole size required, 4 long Stainless Steel screws will fix straight blade flanged inlet on the hole or wall more tightly. No gap on the edge!
  • ใ€ Weatherproof Coverใ€‘: ETL approved, and the rv electrical outlet cap and back cover will protect it from the rain storm, snows, dust and even works well in Western Colorado winters, without crack and leak.
  • ใ€No Need to Wire Upใ€‘ : The male receptacle is already wired up by 2 x 14AWG 18 inch extension cable with NEMA5-15R. Just plug in to connect the power.
  • ใ€Widely Compatibleใ€‘: As a generator or battery charger plug to energize your electrical devices. Widely used in trailer, campereBay, RV, car, boat, marine, block heater,home, bumper, recessed outlet box, etc

Last update on 2025-04-15 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...