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April 11, 2024 NHTSA CAMPAIGN NUMBER: 24V264000
During a short circuit, the fusible link may ignite nearby material, increasing the risk of a fire.
NHTSA Campaign Number: 24V264
Manufacturer Autocar, LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 597
Summary
Autocar, LLC (Autocar) is recalling certain 2020-2024 DC (Legend) vehicles. The wiring harness may route fusible links too closely to other components.
Remedy
Dealers will repair or replace the harness to include proper circuit protection, free of charge. Owner notification letters are expected to be mailed June 6, 2024. Owners may contact Autocar customer service at 1-888-218-3611. Autocar’s number for this recall is DC-2404.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
May 3, 2023, Autocar personnel reported four events that occurred during manufacturing. May 4, 2023, Autocar began investigation. May 2023 through March 6, 2024, investigation, evaluation and testing concluded. April 6, 2024, the investigation and testing information was presented to Autocar’s management team and out of an abundance of caution, Autocar decides to perform a voluntary safety recall.
5 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| AUTOCAR | LEGEND | 2020-2024 |
2 Associated Documents
Defect Notice 573 Report
RCLRPT-24V264-5619.PDF 217.266KB
Recall Acknowledgement
RCAK-24V264-5895.pdf 645.599KB
Latest Recalls Documents
For the Latest and Most recent Recall Information Visit the link below…
- Function: The overcurrent circuit breaker has a thermal auto-reset function that protects the fuse from blowing when the circuit is overloaded/shorted.
- Specifications: 30A auto reset circuit breaker DC for 12/24 VDC, compatible with all 12V/24V systems, #10-32 terminal block.
- Compatibility: Suitable for automotive, vehicle, marine, ATV, RV, off-road vehicles, specialty vehicles, yachts and boats, heavy-duty and truck applications, battery chargers and more.
- Features: Surface mounted, the circuit breaker has a plastic rustproof case to protect the interior, good conductivity, voltage and temperature resistance, red insulated protective cover prevents electrical short circuits and protects against dust and corrosion.
- Packaging: You will receive 2pcs 30 Amp circuit breaker, 4pcs screws and nuts, 2pcs protective cover, the circuit breakers are small and portable, which is a good companion for home necessities!
- ยท Function: This circuit breaker can protect the amplifier from being damaged by the over-load current or voltage. Meanwhile, the power supply can also be protected to avoid battery crack and explosion caused by short circuit.
- ยท Specification: Voltage 12-48V DC, compatible with all 12V/24V Systems. Ambient temperature: -32 ยฐ c to 82 ยฐ c (-25 ยฐ f to 180 ยฐ f) ๏ผAccessories added wire lugs and Copper washer.
- ยท Manual Reset Circuit Breaker, Use in place of an inline fuse holder, the unique push button reset can also be used as a Kill Switch.
- ยท Protects your trolling motor from electrical damage, prevents excessive current and stops power surges from damaging Amps.
- ยท Application: Suitable for car audio/video system, boat, trucks, buses, RV's, ATV winches, marine and DC sound amplifier system overload protection.
- Safe and practical to use: never worry about fuse burn-out with thermal automatic reset feature, power protected when circuit is overloaded/ shorting by this over-current circuit breaker
- Waterproof protective cover: the red protective cover avoid electrical shorts and corrosion, quality and waterproof, 10-32 stud bolt terminals, reliable plastic rustproof housing, can well protect the internal circuit breaker
- Wide applications: suitable for automotive, electromechanical equipment, vehicle, marine, off road and other vehicles, yachts and ships, truck applications, car engines electrical control etc, bring your life more convenience
- What you receive: you will receive 4 pieces of DC 12V - 24V automatic reset circuit breakers in this package, enough quantity to meet your various use and replacement, also nice to share with your friends and family who need them
- Functions: no worry about fuse burn out with thermal automatic reset feature, power protected when circuit is overloaded/ shorting by this over current circuit breaker
- Protect your system: using as circuit breaker and battery Disconnect, allows to charge or maintain the battery without having to disconnect all the wires; Protect excessive current between battery or electrical from damage
- Solid breaker: new design with waterproof resistant housing and solid build; Fuse breaker Holders have Pass professional electrical performance test and aging test, the switch button is on/off smoothly, reliable quality
- Manual reset: Unique on/ off reset push button, mounted on panel or firewall, can used as a kill switch; No need to buy more replacing fuses
- Application: used in auxiliary and accessory circuits for fit to Boat Marine RV Yacht Battery Trailer Bus Truck ATV Winches applications; Also used in battery charges and DC sound amplifier system
- Use the waterproof cover to better prevent rust from metal parts. Max current 60A; Voltage DC 24V
- 30A circuit breaker with manual reset; Visible reset lever shows open condition, unique push button reset Can also be used as a kill switch; Button on circuit breaker can act as a master disconnect for circuits
- Suitable for a wide range of DC system voltages from 12V to 48V; Designed to protect the system from over-current as a result of high power draw, short-circuits, wiring mistakes, equipment faults or any other high current event; With mount cover protective the stud to be isolated, splash&dust proof
- Straightforward to install: 30 amp, DC 12 V - 48 V; Car Audio Inline Breaker Circuit Fuse 30A,use in place of an inline fuse holder; The circuit breaker can be mounted on panel or firewall
- Application: used in auxiliary and accessory circuits for fit to Boat Marine RV Yacht Battery Trailer Bus Truck ATV Winches applications; Also used in battery charges and DC sound amplifier system
- Professional material: The screw inside is made of pure copper; It is also water resistant IP 67; Use the waterproof cover to better prevent rust from metal parts
- Protect your system: 100A circuit breaker allows to charge or maintain the battery without having to disconnect all the wires! protect excessive current between battery or electrical from damage.
- Solid 100amp breaker: new design with waterproof resistant housing and solid build. Fuse breaker Holders have Pass professional electrical performance test and aging test, the switch button is on/off smoothly, reliable quality.
- Manual reset: 12V 100A circuit breaker with unique on/ off reset push button, mounted on panel or firewall, can used as a kill switch. No need to buy more replacing fuses.
- Application: 100amp breaker fuse is used in auxiliary and accessory circuits for fit to Boat Marine RV Yacht Battery Trailer Bus Truck ATV Winches applications. Also used in battery charges and DC sound amplifier system.
- Professional material: The screw inside is made of pure copper. 100 amp breaker circuit is also water resistant (IP67 rated). Use the waterproof cover to better prevent rust from metal parts.
- Function: This circuit breaker can protect the amplifier from being damaged by the over-load current or voltage. Meanwhile, the power supply can also be protected to avoid battery crack and explosion caused by short circuit.
- Specification: 80A, 12V-24V DC, compatible with all 12V/24V Systems. Use in place of an inline fuse holder and the unique push button reset can also be used as a Kill Switch.
- Effective: No need to replace the fuse -- save money. Suitable for car audio/video system, boat, trucks, buses, RV's, ATV winches, marine and DC sound amplifier system overload protection.
- Easy To Use: Manual Reset, just press on the button and the circuit will close/open.No need to disassemble the power cord and Screw terminals hold cables securely in place, can be mount on panel or firewall.
- Durable: Made of alloy materials, high tech water resistant housing, good conductivity, strong temperature and pressure resistance
- Hi-Amp 200A Circuit Protector Breakes,UL Certified,manual reset button switchable
- 3/8" threaded studs, Extended Surface Mount, protective stud insulator included
- Meet S.A.E. J1625, J1171, UL1500 (Ignition Protected)
- Housing is thermalplastic UL rated 94V0
- Widely used in boats, RVs, ATVs, bused, trucks, trailers, winches for amp protections, also used in DC battery and DC sound system or car audio system.
- ใSpecificationใ: 300 Amp Circuit Breaker 12v, Operating Voltage: DC 12V - 48V, Waterproof IP 67, Meet S.A.E. J1625, J1171, UL1500 (Ignition Protected). Widely used in marine and automotive circuits, suitable for Boat, Yacht, Kayak, RV, Trailer, Bus, Truck, Winches, ATV, solar system etc.
- ใProtect the System from Electrical Damageใ: These 12 volt circuit breakers are designed for protecting your boat trolling motor or vehicles from overload and short-circuit damage, prevents excessive current between battery and device for the great amp protection.
- ใManual Reset Functionใ: Unique disconnect button & long handle resettable lever make the fuse circuit breaker become reusable and controllable. This 300A DC breaker will trip when the system is over-current by reset lever automatically pop out to terminate the power, and reset by pushing the reset bar back for reuse. Can be used as a Kill Switch.
- ใMade with Reliable Materialใ: Durable heat-resistant plastic housing and silicone insulating cap for safer use. Pure copper washers for expanding the contact area of the wire lugs, increase the conductivity and better performance.
- ใEasy Surface-Mountใ: Bolipoeq 12v dc circuit breaker is surface-mount design, simply mount them on panel or firewall, hassle-free installation. What you get: 2 x auto 300 amp Breaker, 4 x Wire Lugs, 8 x Washers, 6 x Mounting Screws.
- 5A, 6A, 7.5A, 10A, 15A, 20A, 25A, 30A ATM Manual Reset (T3) Circuit Breaker Fuse Blocks for Emergency Repair of Your Car, Boat, RV, etc.
- 28 VDC - 2.9 mm wide blade, compatible with 280 on-vehicle fuse blocks, and is also reset so it is better suited for raised fuse holders.
- Manual small fuses are widely used in DC power systems (12V to 28V, maximum DC voltage 28V), marine yacht applications, automotive public transportation, RV systems, etc., which are for the protection of their low voltage equipment.
- 5Amp, 6Amp, 7.5Amp, 10Amp, 15Amp, 20Amp, 25Amp, 30Amp make up a set of commonly used specification fuse blade sets to make your choice easier. Car Protector Blade Fuses Assortment Kit meets different amperage needs and is also recyclable.
- Didnโt need to constantly replace the fuse. when blew a fuse and you decided to invest into a manual reset breaker so you could troubleshoot (and so you can see when it does blow it hence the manual reset instead of auto reset).
SEOCONTENT-START
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-264
The information contained in this report was submitted pursuant to 49 CFR ยง573
Manufacturer Name : Submission Date :
Autocar, LLC APR 11, 2024 NHTSA Recall No. : 24V-264 Manufacturer Recall No. : DC-2404
Manufacturer Information :
Manufacturer Name : Autocar, LLC
Address : 551 S WASHINGTON STREET HAGERSTOWN IN 47346
Company phone : 7654895499
Population :
Number of potentially involved : 597 Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2020-2024 Autocar DC (Legend) Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR
Descriptive Information : All DC (Legend) models manufactured with the suspect fusible links are included.
Production Dates : AUG 20, 2019 – DEC 22, 2023 VIN Range 1 : Begin : 5VCCCLEG6LC231616 End : 5VCCCLEJ5RC246659 โ Not sequential Description of Defect :
Description of the Defect : The fusible links are routed with other combustible material and can cause a fire during a short circuit event.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : During short circuit event there is an increased risk of a fire.
Description of the Cause : A manufacturing error resulted in the fusible link routing too close to consumable components. Identification of Any Warning NR
that can Occur :
Involved Components : Part 573 Safety Recall Report 24V-264 Page 2 Component Name 1 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A87106061-005 Component Name 2 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710601-011 Component Name 3 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710601-008 Component Name 4 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710642-008 Component Name 5 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710603-006 Component Name 6 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710641-002 Component Name 7 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710642-002 The information contained in this report was submitted pursuant to 49 CFR ยง573 Part 573 Safety Recall Report 24V-264 Page 3 Component Name 8 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710641-003 Component Name 9 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710642-003 Component Name 10 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710641-004 Component Name 11 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710642-004 Component Name 12 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710641-007 Component Name 13 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710642-007 Component Name 14 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710641-008 The information contained in this report was submitted pursuant to 49 CFR ยง573 Part 573 Safety Recall Report 24V-264 Page 4 Component Name 15 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710642-009 Component Name 16 : Autocar Wiring Harness Component Description : Wiring Harness Component Part Number : A8710642-006 Supplier Identification : Component Manufacturer
Name : Autocar LLC Address : 551 S Washington St
Hagerstown Indiana 47346
Country : United States Chronology :
May 3, 2023, Autocar personnel reported four events that occurred during manufacturing. May 4, 2023, Autocar began investigation. May 2023 through March 6, 2024, investigation, evaluation and testing concluded. April 6, 2024, the investigation and testing information was presented to Autocar’s management team and out of an abundance of caution, Autocar decides to perform a voluntary safety recall. Description of Remedy :
Description of Remedy Program : Autocar will voluntarily initiate an owner notification and recall of all
affected vehicles. Autocar will distribute to owners of affected vehicles an Owner Notification Letter, which will describe the defect and provide instructions for scheduling the inspection/repair of the vehicle at no cost to the vehicleโs owner. The owner letter will instruct vehicle owners who have paid to have this condition remedied prior to this campaign to seek reimbursement pursuant to Autocarโs General Reimbursement Plan, on file with the agency pursuant to 49 C.F.R. 573.6(c)(8)(i) and 49 C.F.R 573.13. How Remedy Component Differs from Recalled Component : Autocar will repair or replace the suspect harness to include proper circuit protection. The information contained in this report was submitted pursuant to 49 CFR ยง573 Part 573 Safety Recall Report 24V-264
Page 5
The information contained in this report was submitted pursuant to 49 CFR ยง573
Identify How/When Recall Condition was Corrected in Production :
October 30, 2023, through November 17, 2023, the harness designations were changed to include proper circuit protection and a clean point established for production. Recall Schedule :
Description of Recall Schedule : The dealer and owner notifications will begin June 6, 2024, and end June
7, 2024.
Planned Dealer Notification Date : JUN 06, 2024 – JUN 07, 2024
Planned Owner Notification Date : JUN 06, 2024 – JUN 07, 2024
* NR – Not Reported
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