March 11, 2019
Air Brake Circuit Fitting Incorrect/FMVSS 121
If a plastic connector fails, a loss of service brakes will occur or the emergency brakes will activate unexpectedly. Either condition may increase the risk of a crash.
NHTSA Campaign Number: 19V195
Manufacturer Mertz Manufacturing, LLC
Components SERVICE BRAKES, AIR, PARKING BRAKE
Potential Number of Units Affected 475
Summary
Mertz Manufacturing, LLC is recalling certain 2008-2018 custom trailers. Plastic junction connections may have been installed in the air brake circuits. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, “Air Brake Systems.”
Remedy
Mertz has notified owners and will provide metal brake line connections to replace the plastic connections. The recall began March, 29, 2019. Owners may contact Mertz customer service at 1-580-767-8404. Mertz’s number for this recall is M18-098.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
IMPORTANT SAFETY RECALL – RESPOND IMMEDIATELY
This notice applies to your vehicles, VIN list accompanies this letter.
NHTSA Recall No. 19V195 / Mertz ID M18-098
Dear Customer
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.
Mertz Manufacturing, Inc. has decided that certain trailers manufactured between 2008 and 2018 equipped with air brake systems fail to conform to Federal Motor Vehicle Safety Standard No. 121, “Air brake systems”.
PROBLEM DESCRIPTION
The 3-way, push-to-connect, black plastic tees (Figure 1) may have been incorrectly installed in some air brake circuits instead of the brass fittings (Figure 2). These plastic tees are approved in auxiliary circuits that are protected by a pressure protection valve.
If a plastic fitting is installed in the blue line and fails, loss of service brakes will occur, increasing the risk of a crash. Only the emergency braking system is available. If the plastic fitting is installed in the red line and fails, the emergency brakes activate, causing the trailer to stop unexpectedly and increasing the risk of a crash.
WHAT YOU NEED TO DO
1) Inspect all of the trailers listed on the included VIN list. Mertz will provide replacement brass tees and reimburse for the labor, up to 30 minutes (one half hour), required to replace the tee(s) in the braking circuit. If you find any of the black plastic tees shown in Figure 1 used on your affected trailers, please contact Mertz Manufacturing, Inc. (below).
If you inspect a trailer on the VIN list, and do not find any of the black plastic tees in the braking circuit, as shown in Figure 1, please contact Mertz Manufacturing, Inc. (below).
2) You may also be eligible to receive a reimbursement for the cost of repairs made prior to receiving this notice.
3) For reimbursement as stated above, please complete and submit the included reimbursement form.
4) If the addressee included in this notice is not the appropriate contact within your organization for this communication, please provide updated contact information including email address.
5) If you no longer own the vehicle, please complete the change of ownership information provided with the VIN list.
6) Federal law requires that you forward a copy of this safety recall notice to the lessee within 10 days.
7) Please be advised in conjunction with this hardcopy notice, Mertz will provide email notification including an electronic copy of the VIN list and associated forms to the contact addressed in this notice. Electronic communication and form completion is preferred.
8) Please direct response requirements and all inquiries to:
Kim Miller
QC Administrator
[email protected]
1701 N. Waverly St.
Ponca City, OK 74601
(580) 767-8404
If you are unable to receive the remedy to this defect without charge, or within a reasonable amount of time, you may submit a written complaint to:
Administrator
National Highway Traffic Safety Administration
1200 New Jersey AVE SE
Washington, DC 20590
You may also call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safecar.gov.
Mertz sincerely appreciates your participation and understanding in this recall, and apologizes for any inconvenience it may cause.
Sincerely,
Roy Heath, Manager
Mertz Manufacturing, Inc.
Quality Control, Engineering
11 Affected Products
Vehicle
| MERTZ | CUSTOM TRAILER | 2008-2018 |
6 Associated Documents
Recall Quarterly Report #1, 2019-1
RCLQRT-19V195-0057.PDF 211.135KB
Non-Compliance Notice 573 Report FMVSS 121
RCLRPT-19V195-7278.PDF 214.147KB
Recall Acknowledgement
RCAK-19V195-8386.pdf 245.506KB
ISSUED Owner Notification Letter(Part 577)
RCONL-19V195-2757.pdf 577.423KB
Recall Quarterly Report #3, 2019-3
RCLQRT-19V195-0713.PDF 211.326KB
Recall Quarterly Report #2, 2019-2
RCLQRT-19V195-1651.PDF 211.237KB
Latest Recalls Documents
- 3 TYPES OF BRASS FITTINGS: This set includes DOT push-to-connect fittings, compression nylon tube fittings, and brass pipe fittings. It can be used for maintenance work in various scenarios, such as air brake systems and pipelines, to meet most of your needs
- 200PCS DOT FITTINGS SET: 30Pcs DOT push-to-connect fittings:7pcs straight male connector,7pcs 90°male elbow,6pcs union connector,4pcs union tee,4pcs 45°male elbow,2pcs schrader valve;123Pcs DOT compression nylon tube fittings:7pcs straight male connector,7pcs 90°male elbow,6pcs union connector,4pcs union tee,4pcs 45°male elbow,95pcs sleeve ferrules;45Pcs Brass pipe fittings:6pcs hex coupling,6pcs hex nipple,6pcs hex bushing,6pcs extension adapter,3pcs 90° street elbow,6pcs hex plug,12pcs socket plug;1pc 4m teflon tape;1pc tube cutter
- PREMIUM MATERIAL: These fittings are made of high-quality CA360 brass and meet D.O.T FMVSS 571.106, Air Brake system Requirements, with corrosion resistance, high-temperature flexibility, and low permeability
- PRESSURE RANGE: Airline fittings have pressure resistance, making them less likely to trip. Air brake fittings working pressure from vacuum max to 300 PSI. Temperature Range: -40° F to +250° F(Note: see tubing manufacturer’s recommendations for pressure and temperature limitations)
- EASY TO INSTALL: Our 200pcs fitting kit is easy to use in air systems and pipe connections. You need to use tools to fix loose parts to handle in tight places so that they will be firmer and not easily fall off. Some pieces that contain a threaded end already have sealant pre-applied, and we send Teflon tape as a gift to provide a secure connection
- 【Designed to withstand application extremes】The Dazakoot air line hose uniform dual-braided design consists of interwoven spirals providing greater flexibility and improved twist resistance compared to other spiral designs.
- 【Sprcifications】Meets or exceeds SAE J1402 - Type A - DOT FMVSS No. 106 - Air Brake Hoses, 49 CFR 571.106. 3/8" hose I.D - 1/2" end fittings. Designed for operating pressures up to 225 psi, Operating temperature of -40˚F to +200˚F (-40˚C to +93˚C) Replaces: Tectran 13S15401, Tremec Sloan 455180DSET, Philips 11-8115.
- 【Spring Joint】Air Brake Hose
Assembly designed with large Red & Blue air line with a spring guard for easy coupling and uncoupling, these air lines save you time and effort. Plus, their durable construction and easy-to-install design provide peace of mind and reliable performance for years to come. - 【360°Swivel End Fitting】 Swivel design featuring all brass construction, corrosion free 360°swivel fitting has long lifespan, with SAE standard 1/2 inch NPT port, threaded with seal glue to prevent leakage.
- 【All Parts in One】 Dazakoot has prepared a complete set of accessories for you, including: 1 pair of gladhand, 1 pair of extension grip, 2 rubber replacement seals. You don't have to visit multiple stores to equip yourself with these items. If you have any product issues, please contact Dazakoot customer service team, and they will provide you with assistance within 48 hours.
Assembly designed with large Red & Blue 
- 【FEATURES】Automatic Slack Adjuster Release Tool Wrench Set is designed to simplify installation and servicing of air brake systems in heavy-duty trucks, long-haul trucks, and trailers. This tool set makes brake service tasks easier and more efficient.
- 【Ease of Use】 The fork-end release tool securely fits under the brake system's pull pawl, allowing hands-free operation for servicing your truck. The tool is designed to release the tensioner button and safely adjust the brakes without prying or causing damage.
- 【Convenient for Any Mechanic Tool Set】The 5/16" double square ratcheting wrench with E-Z Grip handle adjusts the brake with ease. It features a side-mounted forward/reverse lever for simple operation.
- 【Time-Saving and Efficient】 The tools are made of durable carbon steel with oversized double injection handles that are comfortable to grip and use. Additionally, the double square offset reversible truck wrench provides reversible ratcheting action with an angled head for clearance.
- 【Quality Assurance】We are committed to providing high-quality products, and if you're not satisfied with our Automatic Slack Adjuster Release Tool Set, please feel free to contact us. We will do our best to address your concerns and solve any problems you may have.
- TYPE - Air Brake Chamber Type 3030 30/30 30 30
- REPLACEMENT - Bendix 165255 K049898 NT3030STD120 NT3030STD-120 802547 // Meritor 3030TN2-HNTRX-C // Dayton 3030C // Haldex GC3030 GC3030P40 // Freightliner 3030TS // Mack 19QE441RP1
- SPECS - Brake Chamber Type: 3030 // Stroke: Standard // Stroke Length: 2-1/2" // Port Thread: 2x3/8" NPT // Bolt Thread: 5/8"-11 UNC // Push Rod Length: 11-3/4" // Weight: 21lbs
- FEATURES -
- WARRANTY - 1-Year Unlimited Mile Warranty - includes assurances about the quality of the item, as well as a promise to provide replacement if something goes wrong within a set amount of time.
- 23 PCS PACKAGE: The 23 pcs DOT air brake fittings kit includes: 8 pcs 1/4 inch straight union DOT fittings, 8 pcs 3/8 inch straight union DOT fittings, 6 pcs 1/2 inch straight union DOT fittings, 1 pc tube cutter. DOT quick connect fitting assortment types: 1/4", 3/8", 1/2"
- PREMIUM QUALITY: The CheeMuii DOT air line quick connect fittings are made of high-quality CA360 brass, meet D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life
- QUICK CONNECT FITTINGS: Our DOT push to connect fittings are extremely easy to install, can be sealed by pushing the tube firmly into the fitting and are also simple to remove from the tube
- MAX WORKING INTENSITY: The brass DOT air fittings can be operated in pressures from vacuum to 300 psi and in temperatures from -40°F to +200°F (-40°C to +93°C). Note: see the tubing manufacturer's recommendations for pressure and temperature mutations
- WIDE APPLICATION: The DOT air brake fittings can be used with air suspension systems, copper tubing in airline brake systems, perfect for truck /RV repair air line leak, also ideal for industrial workshops, daily garden or lawn mower repair, towing machine hose connection, etc
This product presentation was made with AAWP plugin.