SAFETY ADVISORY # 19-361 – Cougar Solar Prep 40-Amp Mini Breaker Wiring – 2020 Keystone Cougar Fifth Wheel & Travel Trailers

September 30, 2019 NHTSA CAMPAIGN NUMBER: 19V689000

Solar Prep Wiring not Breaker Protected

An electrical short circuit increases the risk of a fire.

 

NHTSA Campaign Number: 19V689

Manufacturer Keystone RV Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 379

 

Summary

Keystone RV Company (Keystone) is recalling certain 2020 Cougar fifth wheels and travel trailers, models 22RBS, 23MLS, 25RES, 26RBS, 26RKS, 27RES, 27SAB, 27SGS, 29BHS, 29FKD, 29RLD, 30RKD, 31MBS, 32RDB, 32RLI and 34TSB. The wiring for the solar preparation kit may have been incorrectly wired to the wrong side of the 12V breaker, potentially allowing an electrical short circuit in the event of damage to the wiring.

 

Remedy

Keystone will notify owners, and dealers will inspect and correct the installation of the solar preparation wiring, as necessary, free of charge. The recall began on October 25, 2019. Owners may contact Keystone customer service at 1-866-425-4369. Keystone’s number for this recall is 19-361.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

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10/22/19

Keystone RV Company
SAFETY ADVISORY # 19-361

Cougar Solar Prep 40-Amp Mini Breaker Wiring

Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the wiring to the 12V breakers located by the battery may not be connected to the protected side of the breaker. If this condition exists it will lead to an increased risk of fire if an electrical short should occur on the unprotected circuit.

Models Included:	2020 Cougar, Models: 22RBS, 23MLS, 25RES, 26RBS, 26RKS, 27RES, 27SAB, 27SGS, 29BHS, 29FKD, 29RLD, 30RKD, 31MBS, 32RDB, 32RLI, 34TSB
Serial Number Ranges:	LV503222 – LV503996
Parts Required:	No parts required
Tools Required:	– 3/8” Wrench

 

Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.

When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.

The remedy is to inspect the installation of the Solar Prep wiring at the circuit breaker mounted close to the battery and re-mount the wiring if needed.

 

REPAIR INSTRUCTIONS

Step 1

Locate the trailer on a level, flat, hard surface. Chock the wheels.

 

Step 2

Visually inspect the wiring at the 40-amp breaker. The solar prep wire is a red 8-gauge wire with purple ring terminal. The red 8-gauge wire to the solar prep should be mounted on the line (protected) side of the breaker, this is the opposite terminal of the battery cable. Remount the wiring if needed. See Figures 1 & 2

 

WARRANTY REIMBURSEMENT

INSPECTION AND REPAIR

Submit the claim on Key Express using Flat Rate Code # 7136142B

In the Complaint section note: Safety Advisory # 19-361

In the Cause section note: Safety Advisory # 19-361

In the Correction section note: Wire incorrectly attached to breaker repositioned Solar Prep wiring or Inspected wiring, Solar Prep wiring was correctly attached to breaker The amount of time authorized for this repair is 0.5 hour.

 

PARTS DISPOSITION

No part return.

Please call Keystone RV Customer Service at 866-273-1454 if you have any questions.

 

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RECREATIONAL VEHICLE
SAFETY RECALL NOTICE

Safety Recall: 19V-689

Safety Advisory: 19-361

October 25, 2019

 

IMPORTANT SAFETY RECALL

«Owner_name»
«Street»
«Street_2»
«City», «State»  «Zip»

 

This notice applies to your vehicle:  «VIN» Dear «Owner_name»:

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2020 Keystone Cougar Fifth Wheels and Travel Trailers. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us.

Reason for this recall	It has been decided that the Solar Prep wiring to the 12V breakers located by the battery may not be connected to the protected side of the breaker. If this condition exists it will lead to an increased risk of fire if an electrical short should occur on the unprotected circuit. If the wire leading to the Solar Prep experiences a short there is an increased risk of fire and/or property damage.
What we will do	Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to inspect the installation of the Solar Prep wiring at the circuit breaker mounted close to the battery and remount the wiring if needed. The service and parts required for this corrective action will be provided at no charge to you.
What we need you to do	As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately 1 hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair.
If you have questions	Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone Customer Service is available toll-free at 1-866-425-4369.

 

If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-3274236 (TTY:  1-800-424-9153; or go to https://www.safercar.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.

Thank you for your attention and cooperation in this matter.

Sincerely,

KEYSTONE RV COMPANY

Rick Deisler
Vice President Service Operations
cc:  National Highway Traffic Safety Administration (NHTSA)

 

PO Box 2000 – Goshen, IN  46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com

 

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RECREATIONAL VEHICLE
SAFETY RECALL NOTICE

Safety Recall:

US: 19V-689
CAN: 2019-493

Safety Advisory: 19-361

October 23, 2019

 

SAFETY ADVISORY 19-361

«Dealer_name»
ATTN: Service Manager
«Street»
«Street_2»
«City», «State»  «Zip»
«Country»

 

Dear «Dealer_name»,

Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2020 Keystone Cougar Fifth Wheels and Travel Trailers. As a result, Keystone RV is conducting a safety recall.

Reason for this recall

It has been decided that the wiring to the 12V breakers located by the battery may not be connected to the protected side of the breaker. If this condition exists it will lead to an increased risk of fire if an electrical short should occur on the unprotected circuit. The remedy is to inspect the installation of the Solar Prep wiring at the circuit breaker mounted close to the battery and remount the wiring if needed. 2020 Cougar, Models: 22RBS, 23MLS, 25RES, 26RBS, 26RKS, 27RES, 27SAB, 27SGS, 29BHS, 29FKD, 29RLD, 30RKD, 31MBS, 32RDB, 32RLI, 34TSB  Serial Number Range:  LV503222 – LV503996

 

Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require immediate preventative action. Important: If some of the units are still in your inventory, Federal Law requires you to complete the recall service on those units before retail delivery. The unit VIN(s) our records indicate are presently in your inventory or have been sold are as follows:

«VIN1»	«VIN2»	«VIN3»	«VIN4»
«VIN5»	«VIN6»	«VIN7»	«VIN8»
«VIN9»	«VIN10»	«VIN11»	«VIN12»
«VIN13»	«VIN14»	«VIN15»	«VIN16»
«VIN17»	«VIN18»	«VIN19»	«VIN20»
«VIN21»	«VIN22»

 

—  Serial numbers with ‘*’ have been retail sold  —

Claims for the units which have been serviced must be submitted. Claims submitted will be used by Keystone to record recall service completions and provide dealer payments. Enclosed is a copy of the Safety Advisory #19-361, which details how to remedy the situation and the proper reimbursement procedures.

We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you have any questions or concerns regarding this correspondence or the enclosed Safety Advisory, please feel free to contact us.

Sincerely,

KEYSTONE RV COMPANY

Rick Deisler
Vice President Service Operations
cc. National Highway Traffic Safety Administration (NHTSA)
cc. Transport Canada

PO Box 2000 – Goshen, IN  46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com

 

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RECREATIONAL VEHICLE
SAFETY RECALL NOTICE

Safety Recall: 19V-689

Transport Canada: 2019-493

Safety Advisory:   19-361 October 25, 2019

 

Recall Population 2020 Cougar

Models:  22RBS, 23MLS, 25RES, 26RBS, 26RKS, 27RES, 27SAB, 27SGS, 29BHS, 29FKD, 29RLD, 30RKD, 31MBS, 32RDB, 32RLI, 34TSB

 

Serial Number Range:  

LV50322 – LV503996

 

Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in the vehicles listed above. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us.

Reason for this recall	It has been decided that the Solar Prep wiring to the 12V breakers located by the battery may not be connected to the protected side of the breaker. If this condition exists it will lead to an increased risk of fire if an electrical short should occur on the unprotected circuit. If the wire leading to the Solar Prep experiences a short there is an increased risk of fire and/or property damage.
What we will do	Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to inspect the installation of the Solar Prep wiring at the circuit breaker mounted close to the battery and remount the wiring if needed. The service and parts required for this corrective action will be provided at no charge to you.
What we need you to do	As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately 1 hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair.
If you have questions	Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone Customer Service is available toll-free at 1-866-425-4369.

 

If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY:  1-800-424-9153; or go to https://www.safercar.gov.)

 

PO Box 2000 – Goshen, IN  46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com

 

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1 Affected Product

Vehicle

MAKE	MODEL	YEAR
KEYSTONE	COUGAR	2020

 

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11 Associated Documents

Recall Quarterly Report #1, 2019-4

RCLQRT-19V689-8013.PDF 211.131KB

 

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Recall Quarterly Report #3, 2020-2

RCLQRT-19V689-7546.PDF 211.317KB

 

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Recall Quarterly Report #2, 2020-1

RCLQRT-19V689-0411.PDF 211.231KB

 

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ISSUED Owner Notification Letter(Part 577)

RCONL-19V689-0782.pdf 89.459KB

 

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Remedy Instructions and TSB

RCRIT-19V689-8867.pdf 148.208KB

 

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Miscellaneous Document-19-361 Cougar Solar Prep Wiring – Web

RMISC-19V689-1365.pdf 63.742KB

 

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Manufacturer Notices(to Dealers,etc)-19-361 Cougar Solar Prep Wiring Recall Dealer Letter

RCMN-19V689-5786.pdf 93.103KB

 

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Miscellaneous Document-19-361 recall tweet screenshot

RMISC-19V689-0345.pdf 19.589KB

 

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Miscellaneous Document-19-361 dealer email

RMISC-19V689-1079.pdf 134.616KB

 

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Defect Notice 573 Report

RCLRPT-19V689-1064.PDF 214.273KB

 

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Recall Acknowledgement

RCAK-19V689-1176.pdf 244.855KB

 

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V689&docType=RCL

 

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Last update on 2025-04-15 / Affiliate links / Images from Amazon Product Advertising API

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