ACX-2103 – Turbocharger Heat Shield May Detach – 2018-2021 Autocar Xpeditor

February 18, 2021 NHTSA CAMPAIGN NUMBER: 21V095000

Turbocharger Heat Shield May Detach

A detached heat shield can become a road hazard, increasing the risk of a crash or injury.

 

NHTSA Campaign Number: 21V095

Manufacturer Autocar, LLC

Components ENGINE AND ENGINE COOLING, ENGINE

Potential Number of Units Affected 577

 

Summary

Autocar, LLC (Autocar) is recalling certain 2018-2021 Xpeditor vehicles. The turbocharger heat shield may fail and detach from the vehicle.

 

Remedy

Autocar will notify owners, and dealers will replace the turbocharger heat shield, free of charge. Owner notification letters were mailed on June 24, 2021. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar’s number for this recall is ACX-2103.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


SAFETY RECALL BULLETIN

NHTSA RECALL 21V095
AUTOCAR, LLC SAFETY RECALL ACX-2103

June, 2021

 

ATTENTION:

Service Managers / Parts Managers.

 

SUBJECT:

Autocar has determined that the turbocharger heat shield may fail on certain Xpeditor vehicles.

 

SAFETY RECALL INFORMATION:

This document provides instructions to replace the turbocharger heat shield.

 

VEHICLES AFFECTED:

There are 577 units manufactured after June 20, 2017. To determine if a vehicle is affected by this Recall, log in to the Autocar Warranty Management System at www.autocartruck.com. From the main menu, select “View Recalls/Service Programs” and look for the Autocar recall number above. A spreadsheet file will be accessible with the VIN list of affected vehicles. Alternatively, to determine if a single vehicle is affected, select “VIN Profile” from the main menu in the Autocar Warranty Management System. In the “Chassis Number” field, enter the last 6 of the VIN. Once the VIN profile is displayed, scroll down to the “Recall/Service Program Information” section to determine if the Recall is open.

 

SERVICE RESPONSIBILITY:

Service sites must perform this recall on affected vehicles at no charge to the owner regardless of vehicle mileage, age, or ownership. If a vehicle affected by this recall is taken into or is currently in your vehicle inventory, or at your center for service, you must perform this Recall before the vehicle is sold or released to the owner.

 

TO OBTAIN PARTS:

Please send an e-mail to: [email protected] and Include:

1. VIN(s) (or) (last 6 digits of the VIN(s))

2. Attention To Name

3. Ship To Address

 

REQUIRED PARTS:

(1) S5300018K001 – Turbocharger Heat Shield Service Kit

(1) A5301039-001 – Turbocharger Heat Shield

(3) FM411308AW07 – Flange Bolt Medium strength thread lock, obtained locally.

 

CLAIMS FOR REIMBURSEMENT:

Submit a claim for reimbursement in accordance with Autocar’s Warranty Administration Manual with the following claim coding information:

 

CLAIM CODING INFORMATION:

Repair Number (Op Code)Time Allowance (SRT)Description
25501-0-021.0 HRTurbocharger Heat Shield Install

 

SAFETY NOTICES:

WARNING

Allow the vehicle’s engine and cooling system to cool to ambient temperature before performing the repair procedure.  A hot engine or cooling assembly may cause burns or other personal injury.

 

WARNING

Never rely on the hydraulic pressure to hold the cab in an open position.  Always use the safety pin in the cab tilt lock tube to prevent serious personal injury or death.

 

WARNING

To prevent eye injury, always wear eye protection when performing vehicle maintenance, service or inspection.

 

WARNING

Before working on a vehicle, set the parking brake, place the transmission in neutral and block the wheels.  Failure to do so can result in unexpected vehicle movement and can cause serious personal injury or death.

 

LOCKOUT/TAGOUT PROCEDURES:

CAUTION

Before entering the vehicle or vehicle body, read and follow OSHA regulations concerning entry and working in “CONFINED SPACE” OSHA 1910.146 and “LOCKOUT/TAGOUT” OSHA 1910.147. Follow OSHA regulations while performing any work on the vehicle. The vehicle must be disabled by the following steps before performing any work on the vehicle:

1. Place the transmission in NEUTRAL.

2. Set the parking brake.

3. Shut the engine OFF.

4. Lock cab doors, keep the key in your pocket. Block the wheels before entering the body or performing any work on the vehicle.

5. Turn the battery disconnect switch OFF, if equipped.

6. Completely drain the air from the primary/A system and secondary/B system by opening the drain valves on the air tanks themselves or by using the drain manifold if supplied. When draining the air tanks, do not look into the area where air is draining. Dirt or sludge particles may be expelled in the air stream and can cause eye injury.

7. Place magnetic “DANGER” signs on both cab doors before entering the body or performing any work on the vehicle.

8. Take proper precautions before working under the vehicle. Use ramps approved for the weight of your vehicle, or use floor jacks and stands. Never work under a vehicle supported by jacks alone. Always use jack stands to support the vehicle.

 

Installation of new Turbo Heat Shield

1. Follow all lockout/tagout procedures and verify the battery disconnect switch is in the “OFF” position. If the unit is not equipped with a battery disconnect switch, disconnect the battery cables beginning with the negative cables, follow by the positive cables.

2. Raise the cab in accordance with the following safety precautions and procedures.

 

WARNING

Due to the danger of sustaining personal injury and/or damage to the vehicle, never attempt to raise the cab outdoors under extremely windy conditions. The strong wind conditions could force the cab beyond the normal limits of its travel.

Remove or secure all loose articles and close all doors before raising the cab. The area above and ahead of the cab must be clear from obstructions. Place front wheels in a straight ahead position.

 

WARNING

Remove the pump handle from its storage on the inside of the cab near the driver or passenger seat.

Place the selector lever on the hydraulic pump in the RAISE position. Insert the pump handle into the pump and operate the handle in an up and down motion. The hydraulic cab latches will open, then the hydraulic cylinders will lift the cab until the midpoint (top) is reached.

Once the cab has reached its midpoint the cab will move forward to the fully open position. The safety pin in the cab tilt lock device must be installed when the holes line up in the sliding bar.

Remove the pump handle when not in use. It may stick out and could cause injury to passersby.

 

3. From the right side of the truck, locate the turbocharger heat shield (see Figure 1).

 

Note: The turbocharger heat shield may have experienced fatigue failure do to excessive vibration and may not be present.

 

4. Remove and discard the turbocharger heat shield and fasteners.

5. Apply medium strength thread lock (obtained locally) to (3) (FM411308AW07) flange bolts and install the (A5301039-001) turbocharger heat shield. Tighten the bolts to 25 +/-2.5 lbs.-ft. of torque (see Figure 2).

 

6. Reconnect the batteries and lower the cab.

7. Turbocharger heat shield installation is complete.

 

Note: If you have questions or concerns regarding this recall, please contact Autocar Technical Support at 888-218-3611.

 



4 Affected Products

Vehicle

MAKEMODELYEAR
AUTOCARXPEDITOR2018-2021

 


11 Associated Documents

Recall Acknowledgement

RCAK-21V095-9953.pdf 645.851KB

 


Recall Quarterly Report #1, 2021-2

RCLQRT-21V095-3346.PDF 211.129KB

 


Defect Notice 573 Report

RCLRPT-21V095-9112.PDF 215.727KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V095-2394.pdf 165.379KB

 


Safety Bulletin

RCSB-21V095-5841.pdf 681.733KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V095-5147.pdf 106.91KB

 


Remedy Instructions and TSB

RCRIT-21V095-1960.pdf 681.733KB

 


Manufacturer Reimbursement Plan

RMRP-21V095-4797.pdf 613.304KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V095-5414.pdf 163.186KB

 


Recall Quarterly Report #2, 2021-3

RCLQRT-21V095-6867.PDF 211.232KB

 


Recall Quarterly Report #3, 2021-4

RCLQRT-21V095-0482.PDF 211.321KB

 


Latest Recalls Documents

 


 

Bestseller No. 1
Koomaha HE351VE Turbocharger Replacement for 2007-2012 Dodge Ram 2500 3500 6.7L Diesel Cummins VGT Turbo
  • RameBay logo 2500 3500 6.7L Diesel VGT Turbo HE351VE Turbocharger
  • Replacement for 2007-2012 DodgeeBay logo RameBay logo 2500 3500 6.7L Diesel
  • Part# 68002982AA, 68005452AA, 68048234AA, 68003401AA, 68027068AA, 68031095AA, 68032290AA
  • Other Numbers: 4043137, 4046836 4046837 68048234AA R8048234AG 68048234AF, 2834603 3770973 3770974 4041504 4048826 4046264, 4048284 2834220 3768087 3768088 2882013 2834900 2834955, 3799833, 5322344, 68003401AA, 68027068AA, 68031095AA, 68032290AA, 68032290AB, 68032290AC, 68048234AB, 68048234AC, 68048234AD, 68048234AE, 68048234AG, R8048234AE, R8048234AF, R8048234AH, 05086951AA, 05086951AB, 05086951AC, 5086951AA, 5086951AB, 5086951AC
  • Warranty for 12 Months
Bestseller No. 2
labwork GTP38 Turbocharger Replacement for Ford 7.3L 1994-1997 F Series Trucks Diesel Turbo 466057-5005
  • High quality material, cast housing
  • Replacement for FordeBay logo F-SerieseBay logo Trucks 7.3L PowerstrokeeBay logo Diesel 1994-1997
  • Directly replacement for FordeBay logo F Series Trucks 7.3L 1994-1997 Diesel
  • Part Numbers: 466057-0005 466057-5005 466057-5005S 466057-0006 466057-9006, etc
  • Professional installation is highly recommended (No instruction included)
Bestseller No. 3
For Ram Trucks 2500 3500 4500 5500 Cummins 6.7L Diesel Turbo Turbocharger - BuyAutoParts 40-39205AE New
  • Guaranteed Exact Fit For Easy Installation
  • 100% BRAND NEW, premium ISO/TS 16949 quality
  • This is an exact-fit replacement turbocharger meant to replace the existing turbocharger on your vehicle. The turbocharger's job is to maintain the efficiency and proper operation of your engine. This is not an add-on turbocharger for a vehicle which wasn't equipped with a turbocharger. Please refer to the fitment dropdown on the listing, as well as the provided OE numbers below to make sure this is the correct part for your vehicle
  • Includes brand new electronic wastegate actuator
  • Fits 2019-2024 DodgeeBay logo RameBay logo Trucks w/ CumminseBay logo 6.7L Diesel
Bestseller No. 4
Turbo Charger Replacement for Navistar Truck with Series 60 Engine 2000-08
  • Customers are advised to compare Part OEM Number: 171702; 23523197; 23518588
  • Customers are advised to compare Part OEM Number: 23518597; 2585838C91
  • Compatible with DDC-MTU Truck with Series 60 Engine 2000-2008
  • Compatible with NavistareBay logo Truck with Series 60 Engine 2000-2008
  • Compatible with Int Harvester Truck with Series 60 Engine 2000-2008
Bestseller No. 5
New RHF55 RHF55V Turbo Charger 8983476142 8981479061 8982036100 Fit for 4HK1 5.2L V-A40026 VIG Isuzu NQR NPR75 NRR W5500 Truck 8982490470 Turbocharger
3 Reviews
New RHF55 RHF55V Turbo Charger 8983476142 8981479061 8982036100 Fit for 4HK1 5.2L V-A40026 VIG Isuzu NQR NPR75 NRR W5500 Truck 8982490470 Turbocharger
  • OEM Number: 8981479061, 8981479063, 8982490470, 8983476142
  • For:F58VED-S0026B, F58VED-S0026G 2012-18 IsuzueBay logo NQR, NPR, NRR, Truck with 4HK1 Engine GMCeBay logo W5500, W5500HD, W-Series Truck with 4HK1 Engin
  • For:Year2012-18 Engine: 4HK1 Displacement: 5.2L Fuel: Diesel
  • ★★100% brand new, very good quality.Careful manufacturing improves turbine power.One year unlimited mileage warranty.
  • ★Instruction for intalling the turbocharger: 1. Exchange the engine oil 2. Exchange the air filter and the oil filter 3. totally clean oil feed and oil drain lines , make sure no damage no restricted oil flow 4. check Intake and exhaust lines , make suer no blocks no disturbs 5. Make sure for tightening up the screws and the clamp, no any leak for the air. 6. Sealant can not be used when installing oil inlet hole and oil outlet hole, only the gasket can be used.

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...