Fuel Tubes May Crack and Leak Fuel – 2019-2021 E-One Cyclone 2, Quest 2, 2020-2021 Typhoon N, 2020 Typhoon, & 2021 Cyclone N

December 9, 2021 NHTSA CAMPAIGN NUMBER: 21V952000

Fuel Tubes May Crack and Leak Fuel

A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.

 

NHTSA Campaign Number: 21V952

Manufacturer E-OneeBay logo Incorporated

Components FUEL SYSTEM, DIESEL

Potential Number of Units Affected 140

 

Summary

E-OneeBay logo Incorporated (E-OneeBay logo) is recalling certain 2019-2021 Cyclone 2, Quest 2, 2020-2021 Typhoon N, 2020 Typhoon, and 2021 Cyclone N vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.

 

Remedy

E-OneeBay logo Incorporated (E-OneeBay logo) is recalling certain 2019-2021 Cyclone 2, Quest 2, 2020-2021 Typhoon N, 2020 Typhoon, and 2021 Cyclone N vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


X12 Fuel Injector Supply Line Campaign Procedure

The purpose of this campaign is to replace Injector Supply Lines and add Vibration Isolators on the Fuel Lines for cylinders 4, 5, and 6.

Verification

  • Locate Injector Supply Lines on cylinders 4, 5, and 6.
  • Check to see if there are Vibration Isolators installed on the Injector Supply Lines. See Figure 1 below.
  • If there are Vibration Isolators installed on Injector Supply Line 4, 5, and 6 then no further action is needed.
  • If there are NO Vibration Isolators installed on Injector Supply Lines 4, 5, and 6 then proceed with the campaign instructions below.

 

Figure 1: Location and example of what the Injector Supply Line Vibration Isolators look like. (Please note that the lines and Vibration Isolators may be painted if they were installed at the factory.)

 

Recommended CumminseBay logo® Service Tools

  • Contact cleaner, Part Number 3824510, or equivalent
  • Fuel System Clean Care Kit, Part Number 4919073, or equivalent

Required Part

Part DescriptionPart NumberQuantity
Kit with 3 Vibration Isolators and Injector Supply Lines 4, 5, and 663192671

 

Service Instructions

Follow the steps below to remove the Fuel Injector Supply Lines for cylinders 4, 5, and 6 and replace with new Fuel Injector Supply Lines with Vibration Isolators supplied in the parts kit.

 

WARNING

Fuel is flammable. Keep all cigarettes, flames, pilot lights, arcing equipment, and switches out of the work area and areas sharing ventilation to reduce the possibility of severe personal injury or death when working on the fuel system.

 

WARNING

Normal engine operation creates highly pressurized fuel in the fuel line which will remain in the fuel line after engine shutdown. Never open the fuel system when the engine is operating. Before servicing the fuel system, always loosen the pump to rail fuel line at the rail to vent the pressure. Keep hands clear of the line when loosening. High-pressure fuel spray can penetrate the skin, resulting in serious personal injury or death .

 

WARNING

When servicing the engine, do not use the starting motor to rotate the engine with a high-pressure fuel system joint open. Rotating the engine can create highly pressurized fuel in the fuel system. High-pressure fuel spray can penetrate the skin, resulting in serious personal injury or death.

1. Before starting the removal and installation of the Injector Supply Lines, loosen the pump to rail line at the rail to vent the fuel pressure. Keep your hand clear of the line when loosening the fuel rail nut. See Figure 2.

 

Figure 2: Location for relief of fuel pressure in the system

 

2. Tighten the fuel rail nut back to 31 Nm (23 ft‐lbs).

 

WARNING

Batteries can emit explosive gases, To reduce the possibility of personal injury, always ventilate the compartment before servicing the batteries, To reduce the possibility of arcing, remove the negative H battery cable first and attach the negative H battery cable last.

 

WARNING

Fuel is flammable. Keep all cigarettes, flames, pilot lights, arcing equipment, and switches out of the work area and areas sharing ventilation to reduce the possibility of sever personal injury or death when working on the fuel system.

3. Disconnect the batteries. See equipment manufacturer service information.

4. Clean the fittings and area around the connection points for Injector Supply Lines 4, 5, and 6 using electrical contact cleaner.

5. Remove Injector Supply Lines 4, 5, and 6.

6. Cover the openings with clean care caps.

7. Break the capscrews for the fuel rail loose and then tighten them back up just enough so the fuel rail does not move. DO NOT fully torque the fuel rail capscrews back down.

8. Install a Vibration Isolator on each of the Fuel Injector Supply Lines 4, 5, and 6.

a. Make sure the Vibration Isolators are installed firmly on the straight section on the upper half of the Fuel Injector Supply Lines.

b. Make sure there is a gap between the Vibration Isolator on Fuel Injector Supply Line #5 and the Crankcase Breather Tube. See figure 3.

i. If there is contact between the Vibration Isolator and the Crankcase Breather tube, then you either need to try to position the Crankcase Breather Tube better or you can slide the Vibration Isolator up the fuel line farther. The Vibration Isolator must NOT be positioned past the bend in the fuel line. See Figure 4 below to see where the Vibration Isolators can be installed.

ii. Some configurations may have other interferences as well, see figure 5. The Vibration Isolator must not come in contact with any other component.

 

Figure 3: Example of the gap that should be present between the Vibration Isolator on Fuel Injector Supply Line #5 and the Crankcase Breather Tube

 

Figure 4: Visual reference for where the Fuel Injector Supply Line the Vibration Isolators can be installed. The Vibration Isolators MUST be installed between the bends of the fuel line or between the red lines in the example above.

 

Figure 5: Some configurations may have a Compressor Air Inlet Tube going above line #5. Make sure the Vibration Isolator does not come into contact with this tube or any other component.

 

9. Using clean engine oil, lubricate the three Fuel Injector Line grommets in the rocker cover before fitting the Fuel Injector Lines.

10. Install the Fuel Injector Supply Lines one at a time following the steps below.

a. Hand tighten the Fuel Injector Line Nut at the Injector. Make sure the lines are centered within the nut.

b. Hand tighten fuel line nut at the rail. Make sure the line is centered within the nut.

c. Torque the injector end of the Fuel Injector Line to 31 Nm (23 ft‐lb).

d. Torque the Fuel Rail end of the Fuel Injector Line to 31 Nm (23 ft‐lb).

11. Repeat steps a – d for the other two Fuel Injector Supply Lines.

12. Torque the capscrews for the rail to 46 Nm (36 ft‐lb).

13. Connect the batteries. See equipment manufacturer service information.

14. It is not necessary to vent air from the high‐pressure fuel system before starting the engine.
Cranking the engine will prime the fuel system.

15. Operate the engine. Check for leaks.

16. Destroy the 3 Fuel Injector Supply Lines that were removed from the engine.

 


Chronology :

Refer to NHTSA Recall 21E-099 for the CumminseBay logo chronology. E-ONEeBay logo was informed of this Recall on 3 December 2021

 


21E099 – Fuel Tubes May Crack and Leak Fuel – Cummins X12

 

http://oemdtc.com/7089/21e099-fuel-tubes-may-crack-and-leak-fuel-cummins-x12

 


10 Affected Products

Vehicles

MAKEMODELYEAR
E-ONEeBay logoCYCLONE II2019-2021
E-ONEeBay logoCYCLONE N2021
E-ONEeBay logoQUEST II2019-2021
E-ONEeBay logoTYPHOON2020
E-ONEeBay logoTYPHOON N2020-2021

 


8 Associated Documents

Miscellaneous Document

RMISC-21V952-8769.pdf 119.545KB

 


Defect Notice 573 Report

RCLRPT-21V952-4486.PDF 215.281KB

 


Recall Acknowledgement

RCAK-21V952-5518.pdf 645.798KB

 


Miscellaneous Document

RMISC-21V952-4277.pdf 1106.541KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V952-5937.pdf 117.988KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-21V952-7717.PDF 211.12KB

 


Recall Quarterly Report #2, 2022-2

RCLQRT-21V952-6359.PDF 211.218KB

 


Recall Quarterly Report #3, 2022-3

RCLQRT-21V952-8016.PDF 211.308KB

 


Latest Recalls Documents

 


 

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