Crossmember Mounting Plate May Crack – 2011-2021 Seagrave Marauder & Capitol Firetrucks

January 13, 2022 NHTSA CAMPAIGN NUMBER: 22V010000

Crossmember Mounting Plate May Crack

A cracked crossmember may cause popping or banging noises when turning or driving over rough roads, distracting the driver and increasing the risk of a crash.

 

NHTSA Campaign Number: 22V010

Manufacturer Seagrave Fire Apparatus, LLC

Components STRUCTURE

Potential Number of Units Affected 409

 

Summary

Seagrave Fire Apparatus, LLC (Seagrave) is recalling certain 2011-2021 Marauder and Capitol firetrucks. The crossmember mounting plate may crack.

 

Remedy

Dealers will install a new crossmember, free of charge. Owner notification letters were mailed January 24, 2022. Owners may contact Seagrave customer service at 1-877-777-5360.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Chronology :

March 1, 2021- Seagrave was notified by a customer about 3 vehicles in their fleet that had cracked crossmembers noted during a routine annual inspection. Seagrave began an investigation that included obtaining and inspecting parts returned from the field as well as analyzing the specific operating conditions and uses to determine the root cause of the failures.

March 23, 2021- Seagrave was notified of 3 additional cracked crossmembers from the same customer after a full fleet inspection was completed as part of the investigation into the report.

July – September 2021 – Seagrave received 4 additional reports of cracked crossmembers unrelated to the original report. This prompted the escalation of the issue into a Seagrave Service and Engineering (SSE) Project for further investigation.

September – November 2021 – The SSE Team initiated an investigation into the reported failures. This investigation included a product history review that identified 1 more failure that was reported in 2018, further defective part analyzation, a part manufacturing process review, and part design verification with Finite Element Analysis (FEA) computer simulations that were used in determining the root cause of the failures as well as to develop and evaluate the potential corrective action.

October-November 2021- The SSE Team developed a new crossmember design to replace the suspect design and submitted them to 3rd party design simulations for validation. Simultaneously, the SSE Team submitted alternative designs for a potential field repair to 3rd party design simulations for validation.

December 2021- Seagrave escalated the issue through its Seagrave Product Safety Committee process.

January 6, 2022 – Based upon the results of the investigation, the Seagrave Product Safety Committee decided to conduct a safety campaign to address this condition. To date, there have been no reports of a crash caused by this condition.

 


22 Affected Products

Vehicles

MAKEMODELYEAR
SEAGRAVECAPITAL2011-2021
SEAGRAVEMARAUDER2011-2021

 


10 Associated Documents

Recall 573 Report – 01/19/2022

RCLRPT-22V010-5208.PDF 216.73KB

 


Defect Notice 573 Report

RCLRPT-22V010-3724.PDF 216.57KB

 


Recall Acknowledgement

RCAK-22V010-4517.pdf 645.423KB

 


Miscellaneous Document

RMISC-22V010-0222.pdf 13.783KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-22V010-1529.PDF 239.329KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V010-1711.pdf 127.426KB

 


Recall Quarterly Report #2, 2022-2

RCLQRT-22V010-7982.PDF 211.234KB

 


Recall Quarterly Report #3, 2022-3

RCLQRT-22V010-6835.PDF 211.314KB

 


Recall Quarterly Report #4, 2022-4

RCLQRT-22V010-2253.PDF 211.415KB

 


Owner Notification Letter(Part 577)

RCONL-22V010-7938.pdf 137.571KB

 


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