โThis site contains affiliate links for which OEMDTC may be compensatedโ |
February 9, 2022 NHTSA CAMPAIGN NUMBER: 22V074000
Belt May Damage Power Cable or Fuel Line
A damaged power cable and/or diesel fuel hose can cause a short-circuit or fuel leak, increasing the risk of a fire.
NHTSA Campaign Number: 22V074
Manufacturer Maintainer Corporation of Iowa, Inc.
Components ELECTRICAL SYSTEM, FUEL SYSTEM, DIESEL, EQUIPMENT
Potential Number of Units Affected 11
Summary
Maintainer Corporation of Iowa, Inc. (Maintainer) is recalling certain 2021-2022 Maintainer truck-mounted cranes equipped with Miller Enpak model A60GBH auxiliary power units. A sheetmetal guard inside the auxiliary power unit may have been installed incorrectly, allowing a belt to contact and damage a power cable or diesel fuel hose.
Remedy
Dealers will reinstall the sheetmetal guard as necessary and replace any damaged cables and hoses, free of charge. Owner notification letters were mailed on March 10, 2022. Owners may contact Maintainer customer service at 1-800-831-8588.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
During installation and wiring of a new Enpak unit, it was observed that the power cable was making contact with the Enpak belt. The cable was located above the Enpak shielding bracket. It was then determined that during reinstallation of the shielding bracket that the wires/cables and fuel lines were being compromised if the shielding bracket was not re-positioned correctly. In this instance the +12v power cable had to be removed from the machine and repaired due to contact with the belt. Realizing the potential for misassemble of the shielding bracket on previous completed and shipped bodies, Maintainer sent notification of the potential issue and need to perform a visual inspection to the affected dealers and customers on 2/4/2022. Miller Electric was also contacted on this date of this Enpak issue.
2 Affected Products
Vehicle
MAKE | MODEL | YEAR |
MAINTAINER | CRANE W/ SERVICE BODY | 2021-2022 |
10 Associated Documents
Recall Acknowledgement
RCAK-22V074-3080.pdf 645.896KB
Defect Notice 573 Report
RCLRPT-22V074-4328.PDF 214.9KB
Defect Notice 573 Report
RCLRPT-22V074-6970.PDF 214.9KB
Remedy Instructions and TSB
RCRIT-22V074-4535.pdf 1078.576KB
Remedy Instructions and TSB
RCRIT-22V074-3229.pdf 145.944KB
Recall 573 Report- 03/08/2022
RCLRPT-22V074-3475.PDF 215.014KB
Recall 573 Report- 04/08/2022
RCLRPT-22V074-5866.PDF 215.612KB
Recall Quarterly Report #1, 2022-1
RCLQRT-22V074-1236.PDF 211.133KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V074-8060.PDF 239.42KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V074-8897.PDF 211.318KB
Latest Recalls Documents
โThis site contains affiliate links for which OEMDTC may be compensatedโ |
- Combining the innovation of a GEARWRENCH ratcheting wrench with the requirements of the serpentine belt removal tool to provide the best possible combination
- Complete tool set for removing or installing the serpentine belt on vehicles with a spring loaded belt tensioner pulley
- Long bar can hold sockets directly or attach to the ratcheting wrench for maximum access
- Includes Drive Tools: Long Bar, Special GearWrench Ratcheting Wrench, and 3/8inch, 1/2inch and 3/4inch Adapters
- Includes 6 Point Sockets: 13 millimeter, 14 millimeter, 15 millimeter, 16 millimeter, 17 millimeter, 18 millimeter and 19 millimeter
- Efficient Belt Maintenance: Designed for effortless removal and installation of serpentine belts, providing the necessary leverage and clearance to release spring pressure and remove the tensioner pulley.
- Durable Construction: Crafted from durable alloy steel with a black oxide finish, this serpentine belt tool set resists rust, ensuring longevity and reliable performance job after job.
- Versatile Compatibility: Comes with 3/8 inch drive steel handle, 1/2 inch drive adapter, and sockets in sizes 13 mm, 15 mm, 16 mm, and 18 mm, making it compatible with almost all serpentine belt applications.
- Ease of Access: The thin, sturdy design allows for easy access to tensioners in tight spaces, enhancing job efficiency and reducing the time needed for belt maintenance tasks.
- Customer Appreciated: Mechanics and DIY automotive enthusiasts value the tool's quality and versatility, noting its substantial contribution to simplifying serpentine belt maintenance.
- Complete tool set for removing or installing the serpentine belt on vehicles with a spring-loaded belt tensioner pulley.
- Combines the advantages of a ratcheting wrench with the requirements of the serpentine belt removal tool to provide the best possible combination.
- Comes with extension for hard-to-reach belt tensioners. Eight low profile sockets and extension help to fit into tight spots.
- Includes Drive Tools: 14" extension arm, ratcheting wrench with 19 mm female ratchet drive, and 3/8", 1/2" and 3/4" square adapters
- Includes Sockets: 13 mm, 14 mm, 15 mm, 16 mm, 17 mm, 18 mm and 19 mm. Includes Crowfoot Wrenches: 13 mm, 14 mm and 15 mm.
- ILLUSTRATION - For Remove and Install Belts on Serpentine Systems Using Spring Loaded Idler Pulleys
- FITMENT - 9" Bar With 1/2" Square Drive Compatible With Chrysler
2.5, 3.0 L and Ford
4.6 L Engines; 23" Bar With 3/8" Square Drive Compatible With Ford
1.9, 2.3 L and GM 3.1 L Engines.
- NOTE - Used For Vehicles With Spring-Loadedautomatic Belt Tensioners Only
- BOX DESIGN - Provide Injection Molding Boxes For Easy Storage and Management, With Dimension Markings at Each Part Position to Prevent Confusion
- PACKAGE CONTENT - 4 X Socket, 3 X Crowfoot, 1 X 9" Bar With 1/2" Square Drive, 1 X 23" Bar With 3/8" Square Drive
- Convenient Operation: Due to the narrow space within the engine compartment, making the tool set easy to reach and access hidden nuts and bolts on tensioners, timing wheels, or auxiliary pulleys.
- Wide Compatibility: Our Belt Tensioner Pulley Tool kit includes multiple size adapters, ensuring compatibility with almost all car models.
- Package Inventory: The package includes 1 long curved wrench, 5 Torx adapters (E10, E12, E14, E16, E18), and 8 12-point adapters (12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm).
- High Quality: Our Belt Tensioner Pulley Tool Set is crafted from high quality steel that undergoes high-temperature treatment, ensuring durability, rust resistance, and corrosion resistancem, Belt Tensioner Tool Set, equipped with a portable plastic carrying case, provides a practical storage solution.
- Service: JEUCLEL aims to provide the most professional and comprehensive automotive repair tools and services in the automotive repair industry, with a focus on ensuring your peace of mind about our quality. If you have any questions, please feel free to contact us via email. We will offer you the best possible solutions.
- Complete tool set for removing or installing the serpentine belt on vehicles with a spring-loaded belt tensioner pulley. Come with red storage case.
- Combines the advantages of a ratcheting wrench with the requirements of the serpentine belt removal tool to provide the best possible combination.
- Comes with extension for hard-to-reach belt tensioners. Eight low profile sockets and extension help to fit into tight spots.
- Includes Drive Tools: 14" extension arm, ratcheting wrench with 19 mm and 22 mm female ratchet drive, and 3/8", 1/2" and 3/4" square adapters
- Includes Sockets: 13 mm, 14 mm, 15 mm, 16 mm, 17 mm, 18 mm and 19 mm. Includes Crowfoot Wrenches: 13 mm, 14 mm and 15 mm.
- Function: This ratcheting serpentine belt tool kit is used for removing or installing serpentine belts on vehicles with spring loaded belt tensioner pulleys.
- Professional Tool Kit: This serpentine belt tool kit combines the benefits of a ratcheting wrench with the requirements of a serpentine belt removal tool to provide the best possible combination.
- With Extension Long Bar: The long extension bar provides extra reach and works with the ratchet for maximum reach. Eight low-profile sockets and extension bar help fit into tight and hard to reach places.
- Package Includes: 14" extension bar; 19mm female ratchet-driven ratchet wrench; 3/8", 1/2" and 3/4" square adapters; 6-point sockets (13/14/15/16/17/18/19 mm); open-end crowfoot wrenches (13/14/15 mm).
- Premium Material: Made of high quality steel, high hardness, corrosion resistant, rust resistant. Comes with a carrying case and a pair of gloves, convenient to transport and store.
- Provides the required leverage and clearance to release spring pressure and move the tensioner pulley.
- This Alltooetools serpentine belt tensioner tool is used to release tension on the serpentine belt self-adjusting idler pulley.
- The serpentine belt tool fits idler pulleys requiring 15, 16, 18mm hex or 3/8" or 1/2" square drive.
- Also includes 13, 14 & 15mm crowfoot wrenches. Handle has a 3/8" drive for other jobs requiring extra leverage.
- PLS NOTE: Handle in two colors, red or blue, random delivery.
- For removing and installing serpentine belts on vehicles with spring-loaded belt tensioners
- Includes accessories for specific vehicle applications, including GM, Ford
, Chrysler
, SAAB
, VW and Volvo
.
- INCLUDES: Complete accessory kit included for multi vehicle applications
- COMES IN: Heavy duty blow molded case to keep set protected and organized
- EASY TO READ: Includes detailed usage instruction with photos
- Complete tool set for removing or installing the serpentine belt on vehicles with a spring loaded belt tensioner pulley
- Long bar can hold sockets directly or attach to the ratcheting wrench for maximum access
Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
1. Safety Symbol Definitions DANGER! – Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text. NOTICE โ ๏ฟฝ Indicates statements not related to personal injury. Indicates special instructions. CALIFORNIA PROPOSITION 65 WARNINGS WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov Beware of electric shock from wiring. Stop engine and disconnect negative (-) cable from battery before installing this kit. Reinstall all panels and covers. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. Moving parts can injure. Keep away from fans, belts and rotors. Keep all doors, panels, covers, and guards closed and securely in place. Keep hands, hair, loose clothing, and tools away from moving parts. Before working on hydraulic system, turn off and lockout/tagout unit, release pressure, and be sure hydraulic pressure cannot be accidentally applied. Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary. Reinstall doors, panels, covers, or guards when servicing is finished and before starting engine. Hot parts and fluid can cause severe burns. Do not touch hot parts bare handed or allow hot fluid to contact skin. Allow cooling period before working on equipment. To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns. Hydraulic equipment can injure or kill. Incorrect installation or operation of this unit could result in equipment failure and personal injury. Only qualified persons should install, operate, and service this unit according to its Ownerโs Manual, industry standards, and national, state, and local codes. Do not exceed the rated output or capacity of the hydraulic pump or any equipment in the hydraulic system. Design hydraulic system so failure of any hydraulic component will not put people or property at risk. Before working on hydraulic system, turn off and lockout/tagout unit, release pressure, and be sure hydraulic pressure cannot be accidentally applied. Do not work on hydraulic system with unit running unless you are a qualified person and following the manufacturerโs instructions. Do not modify or alter hydraulic pump or manufacturer supplied equipment. Do not disconnect, disable, or override any safety equipment in the hydraulic system. Use only components/accessories approved by the manufacturer. Keep away from potential pinch points or crush points created by equipment connected to the hydraulic system. Do not work under or around any equipment that is supported only by hydraulic pressure. Properly support equipment by mechanical means. Hydraulic fluid can injure or kill. Before working on hydraulic system, turn off and lockout/tagout unit, release pressure, and be sure hydraulic pressure cannot be accidentally applied. Relieve pressure before disconnecting or connecting hydraulic lines. Check hydraulic system components and all connections and hoses for damage, leaks, and wear before operating unit. Wear protective equipment such as safety glasses, leather gloves, heavy shirt and trousers, high shoes, and a cap when working on hydraulic system. Use a piece of paper or cardboard to search for leaksโnever use bare hands. Do not use equipment if leaks are found. HYDRAULIC FLUID is FLAMMABLEโdo not work on hydraulics near sparks or flames; do not smoke near hydraulic fluid. Reinstall doors, panels, covers, or guards when servicing is finished and before starting unit. If ANY fluid is injected into the skin or body seek medical help immediately. ORIGINAL INSTRUCTIONS โ PRINTED IN USA ยฉ Miller Electric Mfg. LLC 2022-02 Have only trained and qualified persons install, operate, or service this unit. Call your distributor or the equipment manufacturer if you do not understand the directions. For WELDING SAFETY and EMF information, read Ownerโs Manual. All directions are given as facing front panel. Keep hardware for reuse. Staple these instructions inside Ownerโs Manual. FIELD INSTRUCTIONS 2022-02 FORM: F290964A Hose And Wire Protection Kit 291818 For EnPak A60 F290964 Page 2 2. Tools Needed OM-222 Page 1 wrench socket wrench drill hammer awl file crimper paintbrush feelergauge flashlight ruler toothbrush greasegun swab) vicegrip handream punch filterwrench strapwrench airgun solvent pinextractor eprompuller pipewrench screwdriver 3/8, 1/2 in. OM-222 Page 1 NGOโs tools/ flathead philips head wrench workclamp light-duty workclamp wirecutter frontcutter steelbrush nutdriver chippinghammer drill hammer awl file crimper paintbrush feelergauge flashlight ruler greasegun handream filterwrench solvent pinextractor eprompuller pipewrench crescent wrench 1-1/4 in. allen_wrench flathead philips head pliers knife heavy-duty workclamp light-duty workclamp allen_set needlenose steelbrush solderiron stripcrimp torque wrench socket wrench drill hammer awl crimper feelergauge flashlight toothbrush greasegun qtip (swab) vicegrip handream punch strapwrench airgun solvent pinextractor torque screwdriver OM-222 Page 1 pliers knife heavy-duty workclamp light-duty workclamp wirecutter frontcutter needlenose steelbrush nutdriver chippinghammer solderiron stripcrimp torque wrench socket wrench drill hammer awl file crimper paintbrush feelergauge flashlight ruler toothbrush greasegun qtip (swab) vicegrip handream punch filterwrench strapwrench airgun solvent pinextractor eprompuller pipewrench torque screwdriver hammer awl crimper feelergauge toothbrush qtip (swab) vicegrip punch strapwrench airgun solvent pinextractor OM-222 Page 1 glasses hairdryer cclamp oilcan filtersocket hacksaw snapringpliers linepliers pencil rubbergloves weldgloves earmuffs pinextractor2 tip_dress sealant_T_allen pinextractor (141761) SOAP bar soap Needle-Nose Vise Grip Ground Strap Thermal Compound Trowel ear plugs 3. Parts List 291818 Kit, Service EnPak A60 Hose And Wire Protection Item No. Part No. Description Quantity 288947 Plate, Slide Down 1 228008 Tubing, Gl Acryl 1.000โ1.036 Id 8.000 Nat Fa1 1 034377 Term, Ring Tng 312 Stud Solistrand 2ga 1 291499 Tubing, Corrugated Nylon Unslit 30in 1 038502 Cable Tie 2 4. Preparing Unit For Kit Installation 5 6 2 1 4 3 Stop engine and let cool. Disconnect the battery cables from the truck battery. 1 Connection Box 2 Cable Access Opening 3 Air Discharge Line 4 Fuel Lines Remove existing hose retaining bracket from cable access opening. Discard bracket. Disconnect air discharge line from compressor and remove completely from machine. Using a rag, disconnect and remove both fuel lines from machine. Mop up any fuel. 5 Inverter Module Top Screws (4) Remove four 1/4โ20 screws near top of inverter module (two per side). 6 Inverter Module Bottom Screws (6) Remove six 5/16 screws at bottom of inverter module (three per side). F290964 Page 3 5. Positive Battery Cable Protection Disconnect the battery cables from the truck battery. Remove battery positive cable from starter stud. Cut the lug off end of cable. Pull cable out the back of the machine through the cable access opening. Inspect cable and replace if jacket is swollen or damaged. Contact factory service. Install the supplied corrugated tubing (291499) over the cable. Tubing should be installed so it ends 3 in. (76 mm) from the end of the cable. Crimp supplied lug (034377) to cable. Carefully route positive cable back into the machine. Cable should be fed between engine mount casting and base as shown. Attach cable to starter stud. F290964 Page 4 6. Installing New Retaining Bracket 1 New Retaining Bracket Slide both hydraulic lines over toward right side of opening (near sump pipe). Insert bracket into opening, right part first, over the hydraulic lines. Lift the inverter module slightly to make room for the left side of bracket to slide between the bulkhead and base. Pull battery cables toward the side of the base to clear the left side of the bracket while pushing the bracket completely in; the bracket should reach under the crossmember. F290964 Page 5 7. Reinstalling Lines And Hoses 1 2 1 3 4 1 Fuel Lines 2 Sleeving (Supplied) Put enclosed sleeving over both fuel lines. Insert both fuel lines back into the machine through the left side of the large hose opening next to the battery cables. Do not use the small holes in the bulkhead for these lines. Sleeving should be positioned as shown with approximately 1 in. of sleeving outside of the base of the machine. Use supplied cable tie to secure sleeving in this location. Secure to the battery cables. 3 Air Discharge Hose 4 Hydraulic Lines Insert air discharge hose between fuel lines and hydraulic lines. Route and attach to compressor. Check all hose routing for pinch points and rubbing on moving objects such as the driveshaft, belts, or pulleys. Make sure all hoses and cables are below retaining bracket. Lower hose retaining bracket onto hoses and tighten screws to secure hoses. Connect truck battery cables to terminals in connection box. Reinstall top and bottom inverter module screws to secure the inverter.
**************************************************************************************************************
Forward to: Service Administration From: Power Systems Division Date: March 1, 2022 Number: 1286 Subject: EnPak A60 Wires Rubbing on Main Drive Belt Model Stock Number Serial Number Range EnPak A60GB 907813, 907813001 Prior to Serial No. NC080172R EnPak A60GBH 907814, 907814001 EnPak A60GBHW 907815, 907815001 Inspect Enpak A60s to ensure the battery cables and ground wire that travel under the drive belt are not compromised by contacting the belt. Secure cables as shown below. We are also adding a revised bracket to shield the belt from the hydraulic, compressor, and fuel lines. To correct this issue, install kit 291818 and closely follow the instructions. Please contact the Power Systems Division Service Group at 920-735-4505 or psdservice@millerwelds.com if you have any questions. Normal warranty procedures apply. A maximum of 1.5 hours will be allowed for this repair.
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-074 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Maintainer Corporation of Iowa, Inc. Submission Date : FEB 09, 2022 NHTSA Recall No. : 22V-074 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Maintainer Corporation of Iowa, Inc. Address : 1701 2nd Ave. Sheldon IA 51201 Company phone : 712-324-8125 Population : Number of potentially involved : 11 Estimated percentage with defect : 100 % Vehicle Alterer Information : Vehicle 1 : 2021-2022 Maintainer Maintainer crane equiped service/mechanics truck bodies Descriptive Information : The voluntary recall vehicles are 1-ton and 2-ton service bodies of various, optional configurations, but each contains a Maintainer installed Miller Enpak model A60GBH auxiliary power unit. Maintainer performed a part number search within our ERP system to determine which bodies contained this particular Miller Enpak Model. The Miller Enpak Model A60GBH is assembled to the Maintainer service bodies in a manner that differs from all other auxiliary power units therefore this model and service body configuration are the only units included in this recall. Production Dates : SEP 17, 2021 – JAN 11, 2022 Description of Defect : Description of the Defect : The service bodies involved in this recall are equipped with a Miller Enpak A60GBH that are installed by Maintainer. During installation, the Enpakโs may have been installed in a manner that did not guarantee adequate clearance between the internal Enpak pulley/belt and the installed wire/cable/hoses. As a result, there is the possibility that contact between the pulley/belt and the wire/cable/hoses can occur and cause friction damage to the wire/cable/ hoses, although no occurrences of this situation have been reported. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If contact between the pulley/belt in the Enpak and wire/cable/hoses occurs the insulation around wires/cables will be worn down, and potentially allow shorting between the intended power path. In one instance it is a 12-volt power cable going to the Enpak engine starter. This short-circuiting could lead to cable failure and presents a potential fire hazard. In another instance if the diesel fuel hose makes contact with the pulley/belt, the hose could wear through creating a diesel fuel leak while the Enpak is in operation. The Part 573 Safety Recall Report 22V-074 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 potential for leaking fuel and short-circuiting of electrical wires/cables creates a risk of fire and damage to the Enpak and service body. This would only occur while the Enpak is operating and not while the service body is traveling down the road. Description of the Cause : The Miller Enpak contains a sheetmetal guard that is provided to protect wire/ cable/hoses from coming in contact with the Enpak drive pulley/belt. Maintainer must remove this guard in order to install our body wiring to the Enpak. If this guard is re-installed incorrectly it can force the wire/cable/hoses up against the pulley/belt causing contact and creating wear on the wire/ cable/hose. Identification of Any Warning that can Occur : There could potentially be no warning if the defect occurs while the Enpak is operating. However, the Enpak may not start if the power cable is damaged and may stall if the fuel line is damaged and begins to leak fuel. Involved Components : Component Name : Miller Enpak A60GBH Component Description : Auxiliary power unit Component Part Number : 907814 and 907815 Supplier Identification : Component Manufacturer Name : Miller Electric Manufacturing Co. Address : 1635 W. Spencer St. P.O. Box 1079 Appleton Wisconsin 54912-1079 Country : United States Chronology : During installation and wiring of a new Enpak unit, it was observed that the power cable was making contact with the Enpak belt. The cable was located above the Enpak sheetmetal guard instead of under or beside it. It was then determined that Maintainer had re-installed the sheetmetal guard incorrectly placing it under the cable instead of over the cable which allowed the cable to come in contact with the belt. In this instance the +12v power cable had to be removed from the machine and repaired due to contact with the belt. Realizing the potential for misassemble of the sheetmetal guard on previous completed and shipped bodies Maintainer sent notification of the potential issue and need to perform a visual inspection to the 11 effected dealers and customers on 2/4/2022. Part 573 Safety Recall Report 22V-074 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Maintainers authorized Dealers have been notified to perform a visual inspection on the 11 effected units to verify whether the sheetmetal guard is correctly installed to prevent contact between the belt/pulley and the wire/cable/hoses. Instructions have been provided on how to perform a proper visual inspection. Maintainer will have any necessary repairs completed by a Maintainer Dealer or end customer depending on the extend of any possible damage, and capability of the customer. This will be free of charge to our Dealers or Customers and Maintainer will reimburse for the components and labor. How Remedy Component Differs from Recalled Component : The remedy will be proper installation of the sheetmetal guard, which prevents contact of the belt/pulley from wire/cable/hoses. Identify How/When Recall Condition was Corrected in Production : All affected units in production had the remedy applied to them prior to final production. Training has been provided to employees performing the Enpak installation. Recall Schedule : Description of Recall Schedule : All affected dealers and customers have been notified by telephone as of 2/4/22. The notification letters will be mailed according to our specified dealer and owner begin and end dates. Planned Dealer Notification Date : FEB 09, 2022 – MAR 24, 2022 Planned Owner Notification Date : FEB 09, 2022 – MAR 24, 2022 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Address : Country : Company Phone : * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-074 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Maintainer Corporation of Iowa, Inc. Submission Date : APR 08, 2022 NHTSA Recall No. : 22V-074 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Maintainer Corporation of Iowa, Inc. Address : 1701 2nd Ave. Sheldon IA 51201 Company phone : 712-324-8125 Population : Number of potentially involved : 17 Estimated percentage with defect : 100 % Vehicle Alterer Information : Vehicle 1 : 2021-2022 Maintainer Maintainer crane equiped service/mechanics truck bodies Descriptive Information : The voluntary recall vehicles are 1-ton and 2-ton service bodies of various, optional configurations, but each contains a Maintainer installed Miller Enpak model A60GBH auxiliary power unit. Maintainer performed a part number search within our ERP system to determine which bodies contained this particular Miller Enpak Model. The Miller Enpak Model A60GBH is assembled to the Maintainer service bodies in a manner that differs from all other auxiliary power units therefore this model and service body configuration are the only units included in this recall. Production Dates : SEP 17, 2021 – FEB 09, 2022 Description of Defect : Description of the Defect : The service bodies involved in this recall are equipped with a Miller Enpak A60GBH that are installed by Maintainer. Miller Electric has informed us that the Enpakโs have been designed in a manner that may compromise the cables/ wires and fuel hose by contacting the pully/belt. As a result, there is the possibility that contact between the pulley/belt and the wire/cable/hoses can occur and cause friction damage to the wire/cable/hoses. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If contact between the pulley/belt in the Enpak and wire/cable/hoses occurs the insulation around wires/cables will be worn down, and potentially allow shorting between the intended power path. In one instance it is a 12-volt power cable going to the Enpak engine starter. This short-circuiting could lead to cable failure and presents a potential fire hazard. In another instance if the diesel fuel hose makes contact with the pulley/belt, the hose could wear through creating a diesel fuel leak while the Enpak is in operation. The potential for leaking fuel and short-circuiting of electrical wires/cables Part 573 Safety Recall Report 22V-074 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 creates a risk of fire and damage to the Enpak and service body. This would only occur while the Enpak is operating and not while the service body is traveling down the road. Description of the Cause : The Miller Enpak contains a bracket to shield wires/cables/hoses from coming in contact with the Enpak drive pulley/belt. Maintainer must remove this shield in order to install our body wiring to the Enpak. Once the shield is reinstalled, it can force the wires/cables/hoses up against the pulley/belt causing contact and creating wear on the wire/cable/hose. Identification of Any Warning that can Occur : There could potentially be no warning if the defect occurs while the Enpak is operating. However, the Enpak may not start if the power cable is damaged and may stall if the fuel line is damaged and begins to leak fuel. Involved Components : Component Name : Miller Enpak A60GBH Component Description : Auxiliary power unit Component Part Number : 907814 and 907815 Supplier Identification : Component Manufacturer Name : Miller Electric Manufacturing Co. Address : 1635 W. Spencer St. P.O. Box 1079 Appleton Wisconsin 54912-1079 Country : United States Chronology : During installation and wiring of a new Enpak unit, it was observed that the power cable was making contact with the Enpak belt. The cable was located above the Enpak shielding bracket. It was then determined that during reinstallation of the shielding bracket that the wires/cables and fuel lines were being compromised if the shielding bracket was not re-positioned correctly. In this instance the +12v power cable had to be removed from the machine and repaired due to contact with the belt. Realizing the potential for misassemble of the shielding bracket on previous completed and shipped bodies, Maintainer sent notification of the potential issue and need to perform a visual inspection to the affected dealers and customers on 2/4/2022. Miller Electric was also contacted on this date of this Enpak issue. Part 573 Safety Recall Report 22V-074 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Maintainers authorized Dealers have been notified to perform a visual inspection on the affected units to verify whether contact has been made between the belt/pully and the wire/cable/hoses. Maintainer has now been made aware on 3/05/22 through certified mail of a remedy through Miller Electric service memo 1286. Miller has also provided field repair instructions along with an install repair kit. Maintainer will coordinate the repairs with Miller by providing them with dealer and customer locations. These repairs will be free of charge to our Dealers and Customers. If you have already paid for a remedy (e.g., repair, replacement, etc.) related to the defect described in this notice, you may be eligible for reimbursement of such costs by submitting a reimbursement claim to our customer service department. Reimbursement information document is included in Dealer and customer letters. How Remedy Component Differs from Recalled Component : Please see the service memo no. 1286 and field instructions provided by Miller electric. The remedy will be Installation of a revised Shielding Bracket to shield the belt from the hydraulic, compressor, and fuel lines included in Millerโs installation kit 291818. Identify How/When Recall Condition was Corrected in Production : All affected units in production had a remedy applied to them prior to final production. This remedy was created before Miller came forward with their service memo 1286. All completed service trucks on the Maintainer premises with the Enpakโs and all Enpakโs in our inventory have been yellow tagged and will be repaired here on site by trained Miller Enpak personnel. Recall Schedule : Description of Recall Schedule : All affected dealers and customers have been notified by telephone as of 2/4/22. The notification letters will be mailed according to our specified dealer and owner begin and end dates. Planned Dealer Notification Date : FEB 09, 2022 – MAR 24, 2022 Planned Owner Notification Date : FEB 09, 2022 – MAR 24, 2022 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Part 573 Safety Recall Report 22V-074 Page 4 The information contained in this report was submitted pursuant to 49 CFR ยง573 Name : Address : Country : Company Phone : * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-074 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Maintainer Corporation of Iowa, Inc. Submission Date : FEB 09, 2022 NHTSA Recall No. : 22V-074 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Maintainer Corporation of Iowa, Inc. Address : 1701 2nd Ave. Sheldon IA 51201 Company phone : 712-324-8125 Population : Number of potentially involved : 11 Estimated percentage with defect : 100 % Vehicle Alterer Information : Vehicle 1 : 2021-2022 Maintainer Maintainer crane equiped service/mechanics truck bodies Descriptive Information : The voluntary recall vehicles are 1-ton and 2-ton service bodies of various, optional configurations, but each contains a Maintainer installed Miller Enpak model A60GBH auxiliary power unit. Maintainer performed a part number search within our ERP system to determine which bodies contained this particular Miller Enpak Model. The Miller Enpak Model A60GBH is assembled to the Maintainer service bodies in a manner that differs from all other auxiliary power units therefore this model and service body configuration are the only units included in this recall. Production Dates : SEP 17, 2021 – JAN 11, 2022 Description of Defect : Description of the Defect : The service bodies involved in this recall are equipped with a Miller Enpak A60GBH that are installed by Maintainer. During installation, the Enpakโs may have been installed in a manner that did not guarantee adequate clearance between the internal Enpak pulley/belt and the installed wire/cable/hoses. As a result, there is the possibility that contact between the pulley/belt and the wire/cable/hoses can occur and cause friction damage to the wire/cable/ hoses, although no occurrences of this situation have been reported. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If contact between the pulley/belt in the Enpak and wire/cable/hoses occurs the insulation around wires/cables will be worn down, and potentially allow shorting between the intended power path. In one instance it is a 12-volt power cable going to the Enpak engine starter. This short-circuiting could lead to cable failure and presents a potential fire hazard. In another instance if the diesel fuel hose makes contact with the pulley/belt, the hose could wear through creating a diesel fuel leak while the Enpak is in operation. The Part 573 Safety Recall Report 22V-074 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 potential for leaking fuel and short-circuiting of electrical wires/cables creates a risk of fire and damage to the Enpak and service body. This would only occur while the Enpak is operating and not while the service body is traveling down the road. Description of the Cause : The Miller Enpak contains a sheetmetal guard that is provided to protect wire/ cable/hoses from coming in contact with the Enpak drive pulley/belt. Maintainer must remove this guard in order to install our body wiring to the Enpak. If this guard is re-installed incorrectly it can force the wire/cable/hoses up against the pulley/belt causing contact and creating wear on the wire/ cable/hose. Identification of Any Warning that can Occur : There could potentially be no warning if the defect occurs while the Enpak is operating. However, the Enpak may not start if the power cable is damaged and may stall if the fuel line is damaged and begins to leak fuel. Involved Components : Component Name : Miller Enpak A60GBH Component Description : Auxiliary power unit Component Part Number : 907814 and 907815 Supplier Identification : Component Manufacturer Name : Miller Electric Manufacturing Co. Address : 1635 W. Spencer St. P.O. Box 1079 Appleton Wisconsin 54912-1079 Country : United States Chronology : During installation and wiring of a new Enpak unit, it was observed that the power cable was making contact with the Enpak belt. The cable was located above the Enpak sheetmetal guard instead of under or beside it. It was then determined that Maintainer had re-installed the sheetmetal guard incorrectly placing it under the cable instead of over the cable which allowed the cable to come in contact with the belt. In this instance the +12v power cable had to be removed from the machine and repaired due to contact with the belt. Realizing the potential for misassemble of the sheetmetal guard on previous completed and shipped bodies Maintainer sent notification of the potential issue and need to perform a visual inspection to the 11 effected dealers and customers on 2/4/2022. Part 573 Safety Recall Report 22V-074 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Maintainers authorized Dealers have been notified to perform a visual inspection on the 11 effected units to verify whether the sheetmetal guard is correctly installed to prevent contact between the belt/pulley and the wire/cable/hoses. Instructions have been provided on how to perform a proper visual inspection. Maintainer will have any necessary repairs completed by a Maintainer Dealer or end customer depending on the extend of any possible damage, and capability of the customer. This will be free of charge to our Dealers or Customers and Maintainer will reimburse for the components and labor. How Remedy Component Differs from Recalled Component : The remedy will be proper installation of the sheetmetal guard, which prevents contact of the belt/pulley from wire/cable/hoses. Identify How/When Recall Condition was Corrected in Production : All affected units in production had the remedy applied to them prior to final production. Training has been provided to employees performing the Enpak installation. Recall Schedule : Description of Recall Schedule : All affected dealers and customers have been notified by telephone as of 2/4/22. The notification letters will be mailed according to our specified dealer and owner begin and end dates. Planned Dealer Notification Date : FEB 09, 2022 – MAR 24, 2022 Planned Owner Notification Date : FEB 09, 2022 – MAR 24, 2022 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Address : Country : Company Phone : * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-074 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Maintainer Corporation of Iowa, Inc. Submission Date : MAR 08, 2022 NHTSA Recall No. : 22V-074 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Maintainer Corporation of Iowa, Inc. Address : 1701 2nd Ave. Sheldon IA 51201 Company phone : 712-324-8125 Population : Number of potentially involved : 17 Estimated percentage with defect : 100 % Vehicle Alterer Information : Vehicle 1 : 2021-2022 Maintainer Maintainer crane equiped service/mechanics truck bodies Descriptive Information : The voluntary recall vehicles are 1-ton and 2-ton service bodies of various, optional configurations, but each contains a Maintainer installed Miller Enpak model A60GBH auxiliary power unit. Maintainer performed a part number search within our ERP system to determine which bodies contained this particular Miller Enpak Model. The Miller Enpak Model A60GBH is assembled to the Maintainer service bodies in a manner that differs from all other auxiliary power units therefore this model and service body configuration are the only units included in this recall. Production Dates : SEP 17, 2021 – FEB 09, 2022 Description of Defect : Description of the Defect : The service bodies involved in this recall are equipped with a Miller Enpak A60GBH that are installed by Maintainer. Miller Electric has informed us that the Enpakโs have been designed in a manner that may compromise the cables/ wires and fuel hose by contacting the pully/belt. As a result, there is the possibility that contact between the pulley/belt and the wire/cable/hoses can occur and cause friction damage to the wire/cable/hoses. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If contact between the pulley/belt in the Enpak and wire/cable/hoses occurs the insulation around wires/cables will be worn down, and potentially allow shorting between the intended power path. In one instance it is a 12-volt power cable going to the Enpak engine starter. This short-circuiting could lead to cable failure and presents a potential fire hazard. In another instance if the diesel fuel hose makes contact with the pulley/belt, the hose could wear through creating a diesel fuel leak while the Enpak is in operation. The potential for leaking fuel and short-circuiting of electrical wires/cables Part 573 Safety Recall Report 22V-074 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 creates a risk of fire and damage to the Enpak and service body. This would only occur while the Enpak is operating and not while the service body is traveling down the road. Description of the Cause : The Miller Enpak contains a bracket to shield wires/cables/hoses from coming in contact with the Enpak drive pulley/belt. Maintainer must remove this shield in order to install our body wiring to the Enpak. Once the shield is reinstalled, it can force the wires/cables/hoses up against the pulley/belt causing contact and creating wear on the wire/cable/hose. Identification of Any Warning that can Occur : There could potentially be no warning if the defect occurs while the Enpak is operating. However, the Enpak may not start if the power cable is damaged and may stall if the fuel line is damaged and begins to leak fuel. Involved Components : Component Name : Miller Enpak A60GBH Component Description : Auxiliary power unit Component Part Number : 907814 and 907815 Supplier Identification : Component Manufacturer Name : Miller Electric Manufacturing Co. Address : 1635 W. Spencer St. P.O. Box 1079 Appleton Wisconsin 54912-1079 Country : United States Chronology : During installation and wiring of a new Enpak unit, it was observed that the power cable was making contact with the Enpak belt. The cable was located above the Enpak shielding bracket. It was then determined that during reinstallation of the shielding bracket that the wires/cables and fuel lines were being compromised if the shielding bracket was not re-positioned correctly. In this instance the +12v power cable had to be removed from the machine and repaired due to contact with the belt. Realizing the potential for misassemble of the shielding bracket on previous completed and shipped bodies, Maintainer sent notification of the potential issue and need to perform a visual inspection to the affected dealers and customers on 2/4/2022. Miller Electric was also contacted on this date of this Enpak issue. Part 573 Safety Recall Report 22V-074 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Maintainers authorized Dealers have been notified to perform a visual inspection on the affected units to verify whether contact has been made between the belt/pully and the wire/cable/hoses. Maintainer has now been made aware on 3/05/22 through certified mail of a remedy through Miller Electric service memo 1286. Miller has also provided field repair instructions along with an install repair kit. Maintainer will coordinate the repairs with Miller by providing them with dealer and customer locations. These repairs will be free of charge to our Dealers and Customers. How Remedy Component Differs from Recalled Component : Please see the service memo no. 1286 and field instructions provided by Miller electric. The remedy will be Installation of a revised Shielding Bracket to shield the belt from the hydraulic, compressor, and fuel lines included in Millerโs installation kit 291818. Identify How/When Recall Condition was Corrected in Production : All affected units in production had a remedy applied to them prior to final production. This remedy was created before Miller came forward with their service memo 1286. All completed service trucks on the Maintainer premises with the Enpakโs and all Enpakโs in our inventory have been yellow tagged and will be repaired here on site by trained Miller Enpak personnel. Recall Schedule : Description of Recall Schedule : All affected dealers and customers have been notified by telephone as of 2/4/22. The notification letters will be mailed according to our specified dealer and owner begin and end dates. Planned Dealer Notification Date : FEB 09, 2022 – MAR 24, 2022 Planned Owner Notification Date : FEB 09, 2022 – MAR 24, 2022 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Address : Country : Company Phone : * NR – Not Reported
**************************************************************************************************************
SEOCONTENT-END