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February 23, 2022 NHTSA CAMPAIGN NUMBER: 22V103000
Driver’s Air Bag May Not Deploy
A driver’s air bag that does not deploy as intended can increase the risk of injury in a crash.
NHTSA Campaign Number: 22V103
Manufacturer McLaren Automotive Incorporated
Components AIR BAGS
Potential Number of Units Affected 421
Summary
McLaren Automotive Incorporated (McLaren
) is recalling certain 2019-2021 McLaren
GT vehicles. The driver’s air bag and the occupant restraint controller may be improperly connected, which can result in a deactivated driver’s air bag that will not deploy in a crash.
Remedy
Dealers will inspect and repair the driver’s air bag connection, free of charge. The manufacturer has not yet provided a schedule for recall notification. Owners may contact McLaren customer service at 1-646-429-8916.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
1. Customer Notification Process
McLaren will commence the mailings of letters (example attached) to affected owners on Thursday 17th March.
Customer data has been extracted from McLarenโs central CRM database, and in line with National Highway Traffic Safety Administration (NHTSA) and Transport Canada as the case may be, guidance for voluntary safety recalls, letters must be issued in the first instance and follow up communications can then be sent via email or other contact methods.
Email campaign templates will be made available to enable retailers to follow up using approved marketing assets. These will be made available via the McLaren Marketing Suite (MMS):
2. Immediate Action Required
Beginning on Thursday, 17th March 2022, Retailers should contact customers and make service appointments as soon as reasonably practical. Repairs are to be performed by any McLaren Authorised Retailer regardless of where the vehicle was purchased. Retailers must not refuse to repair a vehicle because it was not purchased from their location.
3. Overview
McLaren have launched a voluntary safety recall on the affected vehicles listed in section 6 of this bulletin.
This voluntary recall relates to a potential risk that the connection between the driverโs airbag and the occupant restraint controller may not been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. In the event that the connector is connected but the secondary locking mechanism is not locked, it is possible that the airbag warning light may not illuminate even though the airbag is not operational. In the event of an accident, if the connection is not fully engaged, the driverโs airbag may not deploy, which could lead to more severe injuries.
Image 1 โ Driverโs Airbag Connectors (example taken from the Service Information System (SIS))
4. Procedure
4.1 Resistance Actual Values Readout
To complete the required resistance check, please follow the steps below.
โ MDS Driverโs Airbag Resistance Actual Values Readout Check (all affected vehicles):
Step 1
Connect the MDS to the vehicle and carry out a scan
Step2
Select the ORC module and navigate to the Actual Values tab
Step3
In the Actual Values tab scroll down and locate the following Actual Values:
โ Squib_Resistance_AB1FD_Read
โ Squib_Resistance_AB2FD_Read
Step4
Compare each value to the correct resistance tolerance limits stated in the table below:
ACTUAL VALUE NAME | CORRECT RESISTANCE TOLERANCE LIMITS |
Squib_ Resistance_AB1FD_Read | Value must be between 2100 mOhm and 5600 mOhm |
Squib_Resistance_AB2FD_Read | Value must be between 2100 mOhm and 5600 mOhm |
Table 1 – Correct Resistance Tolerance Limits
Step5
If the Squib Resistance values displayed in MDS are within tolerance, take a screenshot of the MDS screen. Ensure the screenshot has captured the values in question clearly, name the file โCorrect Resistance Values – VINโ (where VIN is the vehicles VIN) and save it. Open the file to confirm that it is not corrupt. The screenshot will need to be attached to your warranty claim
Image 2 – Example Screenshot of MDS Airbag Resistance Actual Value Location
โ End of MDS Driverโs Airbag Resistance Actual Values Readout Check procedure
4.2 Submitting a Technical Request (TR)
If the MDS Airbag Resistance Actual Values Readout Check resulted in values outside of tolerance (not between 2100 mOhm and 5600 mOhm), submit a Technical Request (TR).
Please carry out the following:
โ
| Immediately submit a TR entitled McLaren![]() Priority |
โ
| Take a screenshot of the MDS screen to capture the incorrect values. Ensure the screenshot has clearly captured the values in question, name the file โIncorrect Resistance Values – VINโ (where VIN is the full vehicle VIN) and save it. Open the file to confirm that it is not corrupt |
โ
| Follow โFA-RM-10N002-01-001 – Remove/Install Airbag – Steering Wheelโ (McLaren![]() |
โ
| Without disturbing the connectors take a clear photograph of the condition of the connectors including their locking tabs (secondary locking mechanism) as you found them. Name the photograph โAirbag Connectors as found โ VINโ (where VIN is the full vehicle VIN) and save it. Open the photograph to confirm that the file is not corrupt |
โ
| Attach the following to the TR:
1. The screenshot of the incorrect airbag resistance values 2. The photograph of the airbag connectors to the TR |
โ | Await further instructions from the TR, which will be responded to with highest urgency |
Care Point: While working to gain access to the airbag connectors take care not to disturb or alter the condition of assembly of the connectors. Ensure the locking tabs (secondary locking mechanism) of the connectors are not inadvertently pushed in or out whilst gaining access to the area.
If the TR advises you to proceed with the physical Disconnect – Check – Reconnect procedure of the airbag connectors, please carry out the following:
โ Physical Driverโs Airbag Disconnect – Check – Reconnect procedure:
Step 1
Disconnect the driverโs airbag connectors and visually inspect them for any anomalies, then fully re-connect the connectors. Make sure both stages of the connectors (including secondary locking mechanism) are correctly locked and engaged. The connector may otherwise be installed, but not locked
Step 2
Take a clear photograph of the connectors (now with both locking stages fully engaged). Name the photograph โAirbag Connectors after full reconnection โ VINโ (where VIN is the full vehicle VIN) and save it. Open the photograph to confirm that the file is not corrupt
Step 3
Install the driverโs airbag in reverse order
Step 4
Re-scan the vehicle with MDS and check the AB1FD and AB2FD Squib Resistance Actual Values again. The Squib Resistance Actual Values must now be within the correct resistance tolerance limits (between 2100 mOhm and 5600 mOhm) as stated in โTable 1โ(section 3.1, step 4) above
Step 5
Take a screenshot of the final values from the MDS screen. Ensure the screenshot has captured the values in question clearly, name the file โFinal Correct Resistance Values – VINโ (where VIN is the vehicles VIN) and save it. Open the file to confirm that it is not corrupt.
Step 6
Reply to the TR and attach:
- The photograph of the driver airbag connectors as found when accessed
- The photograph of the driver airbag connectors after disconnected and fully reconnected ready for driver airbag re-installation
- The screenshot showing the airbag resistance values within the tolerance limits
โ End of Physical Driverโs Airbag Connector Disconnect – Check – Reconnect procedure.
6. Affected Vehicles
The following table provides an overview of the affected vehicles. Vehicles that have had the existing โ00 N 010 – Driver`s Airbag Resistance Checksโ Service Campaign completed do not require further action. McLaren will report to NHTSA that these vehicles have had the recall action completed.
Your Regional Aftersales Manager will contact you with a list of affected vehicles.
AFFECTED MODEL | AFFECTED VEHICLES |
McLaren![]() | All Model Year 2019-2021 vehicles manufactured prior to 7th August 2021 |
IT IS A VIOLATION OF FEDERAL LAW TO SELL OR DELIVER A NEW VEHICLE COVERED BY THIS NOTIFICATION UNTIL THE DEFECT IS REMEDIED.
Chronology :
In April 2021, a third-party test house undertook some testing for a new McLaren vehicle using the same connector and occupant restraint controller as on the McLaren
vehicles subject to this notification. During a development sled test, it was observed that although the connector was engaged, the secondary locking tab was not locked and the airbag warning light was not illuminated. McLaren
launched an investigation into this issue. However, at this point McLaren
had no indication of any vehicles in the field with this issue.
In December 2021 McLaren asked its dealers to check the connection status of vehicles using the same combination of connector and occupant restraint controller as was used on the vehicle that had undergone the development sled test.
To date, approximately 300 vehicles have been inspected under this program worldwide. In January 2022, the McLaren warranty team became aware of a vehicle in Germany and a vehicle in California where the respective retailer found the connector to not be fully engaged. On 16 February 2022, McLaren
became aware of a vehicle in the United Kingdom where the retailer found the connector to not be fully engaged. McLaren
investigated these cases to determine if the airbags had been connected or disconnected after the vehicle left McLaren
โs production facility.
On the basis of this investigation, McLaren concluded that the most likely cause was operator error on one of the production lines in the McLaren
production facility, and it decided to conduct a safety recall.
To the best of McLarenโs knowledge, this condition has not led to any problems in the field.
3 Affected Products
Vehicle
MAKE | MODEL | YEAR |
MCLAREN![]() | GT | 2019-2021 |
9 Associated Documents
Recall Acknowledgement
RCAK-22V103-7366.pdf 646.088KB
Defect Notice 573 Report
RCLRPT-22V103-5026.PDF 216.376KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V103-3203.pdf 219.242KB
Recall 573 Report – June 29, 2022
RCLRPT-22V103-6343.PDF 216.43KB
Recall 573 Report – July 13, 2022
RCLRPT-22V103-3447.PDF 216.539KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V103-7836.PDF 211.298KB
Recall Quarterly Report #1, 2022-1
RCLQRT-22V103-9410.PDF 211.298KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V103-0669.PDF 211.298KB
Owner Notification Letter(Part 577)
RCONL-22V103-9440.pdf 104.88KB
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SEOCONTENT-START
IMPORTANT SAFETY RECALL NOTICE NHTSA Recall No. 22V-103 [DATE] [Customer Name] [Address] [City, State, ZIP] This important safety recall notice applies to your vehicle with the following Vehicle Identification Number (โVINโ): [ENTER VIN] This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. McLaren Automotive Incorporated (โMcLarenโ) has decided that a defect that relates to motor vehicle safety exists in certain Model Year 2019 โ 2021 McLaren GT vehicles. According to our records, you are the owner of one of those vehicles. WHAT IS THE ISSUE? McLaren has determined that there is a potential risk that the connection between the driver airbag and the occupant restraint controller may not have been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. It is possible that the airbag warning light may not illuminate even though the airbag is not operational. In the event of an accident, if the connection is not fully engaged, the driver airbag may not deploy, which could lead to more severe injuries. WHAT McLAREN WILL DO Your McLaren retailer will inspect your vehicle to determine whether the connector is engaged and the secondary tab is locked. If the connection is not fully engaged, the dealer will correct the problem. This remedy will be performed at no cost to you. WHAT YOU SHOULD DO At your earliest convenience, please call your McLaren dealer to schedule an appointment to have the remedy performed. We estimate that the procedure will take less than 15 minutes to complete. OTHER IMPORTANT INFORMATION If you no longer own the vehicle identified above, please contact McLarenโs Client Services department at (855) 202-8815 or clientservicesna@mclaren.com. If possible, please provide us with the name and address of the current owner so we may contact him or her regarding this recall. If you have any questions or require further assistance, please contact McLarenโs Client Services department at (855) 202-8815 or clientservicesna@mclaren.com. If you believe that McLaren has failed or is unable to remedy the defect without charge within a reasonable time, please contact us at the number shown above. You may also contact the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. If you have leased any of the above-referenced vehicles to another person, Federal regulations require you to send a copy of this notice to the lessee by first-class mail within ten days of your receipt of this notice. Thank you for your prompt attention to this matter. We sincerely regret any inconvenience that this condition may cause you. Your safety is our highest priority. Sincerely, NAME TITLE
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1 SAFETY RECALL NOTICE Urgent โ Please Review McLaren Voluntary Safety Recall McLaren GT Driverโs Airbag Resistance Check Bulletin type: Safety Recall Campaign Reference number: N/A Campaign reference: SRC XXXX XXXX Attention: All Retailer Staff Affected vehicles: McLaren GT Model years 2019-2021 Situation: Voluntary Safety Recall – The connection between the driver airbag and the occupant restraint controller may not have been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. Procedure: Please refer to the information outlined in this document to complete the checks required Date: XX XXX XXXX This bulletin will cover: 1. Customer Notification Process 2. Immediate Action Required 3. Overview 4. Check Procedure for Affected Vehicles 5. Warranty Information 6. Affected Vehicles 1. Customer Notification Process McLaren will commence the mailings of letters (example attached) to affected owners on Thursday 17th March. Customer data has been extracted from McLarenโs central CRM database, and in line with National Highway Traffic Safety Administration (NHTSA) and Transport Canada as the case may be, guidance for voluntary safety recalls, letters must be issued in the first instance and follow up communications can then be sent via email or other contact methods. Email campaign templates will be made available to enable retailers to follow up using approved marketing assets. These will be made available via the McLaren Marketing Suite (MMS): https://www.mclarenmarketingsuite.com 2. Immediate Action Required Urgent Safety Recall Campaign โ McLaren GT Driverโs Airbag Resistance Check โช Beginning on Thursday, 17th March 2022, Retailers should contact customers and make service appointments as soon as reasonably practical โช Repairs are to be performed by any McLaren Authorised Retailer, regardless of where the vehicle was purchased For more details, please read the bulletin below. 2 Beginning on Thursday, 17th March 2022, Retailers should contact customers and make service appointments as soon as reasonably practical. Repairs are to be performed by any McLaren Authorised Retailer regardless of where the vehicle was purchased. Retailers must not refuse to repair a vehicle because it was not purchased from their location. 3. Overview McLaren have launched a voluntary safety recall on the affected vehicles listed in section 6 of this bulletin. This voluntary recall relates to a potential risk that the connection between the driverโs airbag and the occupant restraint controller may not been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. In the event that the connector is connected but the secondary locking mechanism is not locked, it is possible that the airbag warning light may not illuminate even though the airbag is not operational. In the event of an accident, if the connection is not fully engaged, the driverโs airbag may not deploy, which could lead to more severe injuries. 4. Procedure 4.1 Resistance Actual Values Readout To complete the required resistance check, please follow the steps below. โ MDS Driverโs Airbag Resistance Actual Values Readout Check (all affected vehicles): Step 1 Connect the MDS to the vehicle and carry out a scan Step2 Select the ORC module and navigate to the Actual Values tab Step3 In the Actual Values tab scroll down and locate the following Actual Values: โ Squib_Resistance_AB1FD_Read Image 1 โ Driverโs Airbag Connectors (example taken from the Service Information System (SIS)) 3 โ Squib_Resistance_AB2FD_Read Step4 Compare each value to the correct resistance tolerance limits stated in the table below: ACTUAL VALUE NAME CORRECT RESISTANCE TOLERANCE LIMITS Squib_Resistance_AB1FD_Read Value must be between 2100 mOhm and 5600 mOhm Squib_Resistance_AB2FD_Read Value must be between 2100 mOhm and 5600 mOhm Step5 If the Squib Resistance values displayed in MDS are within tolerance, take a screenshot of the MDS screen. Ensure the screenshot has captured the values in question clearly, name the file โCorrect Resistance Values – VINโ (where VIN is the vehicles VIN) and save it. Open the file to confirm that it is not corrupt. The screenshot will need to be attached to your warranty claim Image 2 – Example Screenshot of MDS Airbag Resistance Actual Value Location โ End of MDS Driverโs Airbag Resistance Actual Values Readout Check procedure 4.2 Submitting a Technical Request (TR) Table 1 – Correct Resistance Tolerance Limits 4 If the MDS Airbag Resistance Actual Values Readout Check resulted in values outside of tolerance (not between 2100 mOhm and 5600 mOhm), submit a Technical Request (TR). Please carry out the following: โ Immediately submit a TR entitled McLaren GT Driverโs Airbag Resistance Check Failed and select High Priority โ Take a screenshot of the MDS screen to capture the incorrect values. Ensure the screenshot has clearly captured the values in question, name the file โIncorrect Resistance Values – VINโ (where VIN is the full vehicle VIN) and save it. Open the file to confirm that it is not corrupt โ Follow โFA-RM-10N002-01-001 – Remove/Install Airbag – Steering Wheelโ (McLaren GT), on SIS to gain access to the driverโs airbag connectors. Do not fully remove the airbag and do not disconnect the connectors โ Without disturbing the connectors take a clear photograph of the condition of the connectors including their locking tabs (secondary locking mechanism) as you found them. Name the photograph โAirbag Connectors as found โ VINโ (where VIN is the full vehicle VIN) and save it. Open the photograph to confirm that the file is not corrupt โ Attach the following to the TR: 1. The screenshot of the incorrect airbag resistance values 2. The photograph of the airbag connectors to the TR โ Await further instructions from the TR, which will be responded to with highest urgency If the TR advises you to proceed with the physical Disconnect – Check – Reconnect procedure of the airbag connectors, please carry out the following: โ Physical Driverโs Airbag Disconnect – Check – Reconnect procedure: Step 1 Disconnect the driverโs airbag connectors and visually inspect them for any anomalies, then fully re-connect the connectors. Make sure both stages of the connectors (including secondary locking mechanism) are correctly locked and engaged. The connector may otherwise be installed, but not locked Step 2 Take a clear photograph of the connectors (now with both locking stages fully engaged). Name the photograph โAirbag Connectors after full reconnection โ VINโ (where VIN is the full vehicle VIN) and save it. Open the photograph to confirm that the file is not corrupt Step 3 Install the driverโs airbag in reverse order Step 4 Care Point: While working to gain access to the airbag connectors take care not to disturb or alter the condition of assembly of the connectors. Ensure the locking tabs (secondary locking mechanism) of the connectors are not inadvertently pushed in or out whilst gaining access to the area. 5 Re-scan the vehicle with MDS and check the AB1FD and AB2FD Squib Resistance Actual Values again. The Squib Resistance Actual Values must now be within the correct resistance tolerance limits (between 2100 mOhm and 5600 mOhm) as stated in โTable 1โ(section 3.1, step 4) above Step 5 Take a screenshot of the final values from the MDS screen. Ensure the screenshot has captured the values in question clearly, name the file โFinal Correct Resistance Values – VINโ (where VIN is the vehicles VIN) and save it. Open the file to confirm that it is not corrupt. Step 6 Reply to the TR and attach: 1. The photograph of the driver airbag connectors as found when accessed 2. The photograph of the driver airbag connectors after disconnected and fully reconnected ready for driver airbag re-installation 3. The screenshot showing the airbag resistance values within the tolerance limits โ End of Physical Driverโs Airbag Connector Disconnect – Check – Reconnect procedure. In the event that the Airbag Resistance Actual Values remain out of tolerance, update the TR accordingly and await further instructions. 5. Warranty Information Submit a claim to the McLaren Warranty department following completion of the work, using the following details. Ensure that the relevant screenshots and photographs have been attached correctly to the Warranty Claim. DESCRIPTION REPAIR TIME MDS Airbag Resistance Actual Values Readout 0.20* Physical Driver Airbag Connector Disconnect – Check – Reconnect 0.30** * Standard labour claimed under this campaign. ** Only following authorisation to proceed via TR, please add an additional labour line in the claim for the respective work carried out at the time quoted in the table. 6. Affected Vehicles Care Point: You must ensure that the MDS readout values are within the correct resistance tolerance limits when this campaign is completed Care Point: Follow all Special Advice, Caution notes and Preparation Work as per Service Information System (SIS) when carrying out work on Airbag Units Care Point: The work instruction and related labour time may be different from work instructions in the Service Information System (SIS). When you do this work you must refer only to the advice in this bulletin. Care Point: Ensure the full Vehicle VIN is visible in the screenshots and included in the screenshot file names 6 The following table provides an overview of the affected vehicles. Vehicles that have had the existing โ00 N 010 – Driver`s Airbag Resistance Checksโ Service Campaign completed do not require further action. McLaren will report to NHTSA that these vehicles have had the recall action completed. Your Regional Aftersales Manager will contact you with a list of affected vehicles. AFFECTED MODEL AFFECTED VEHICLES McLaren GT All Model Year 2019-2021 vehicles manufactured prior to 7th August 2021 IT IS A VIOLATION OF FEDERAL LAW TO SELL OR DELIVER A NEW VEHICLE COVERED BY THIS NOTIFICATION UNTIL THE DEFECT IS REMEDIED. Best regards, Ian Peck Kostas Lampropoulos Technical Support Manager Lead Technical Case Engineer If you have any questions, please speak to your Regional Aftersales Manager. The information contained in McLaren bulletins is for internal use only by McLaren Authorised Retailers and must not be published on external websites or social media forums etc. All bulletins (Information/Campaign/Recall) issued by McLaren Automotive Limited (โMcLarenโ) are intended only for use by technicians who have attended McLaren technical training courses. McLaren trained technicians have the equipment, tools, safety instructions and the know how to perform the job properly and safely. McLaren bulletins are written to inform McLaren technicians of conditions that may occur on some McLaren vehicles, or to provide information that could assist diagnosing a McLaren vehicle. Part numbers listed in McLaren bulletins are for reference only. Always check with the parts department to verify the latest part numbers.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-103 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : McLaren Automotive Incorporated Submission Date : JUN 29, 2022 NHTSA Recall No. : 22V-103 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : McLaren Automotive Incorporated Address : 1405 S. Beltline Road, Suite 100 Coppell TX 75019 Company phone : 646-429-8916 Population : Number of potentially involved : 421 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2021 McLaren GT Vehicle Type : LOW VOLUME VEHICLES Body Style : 2-DOOR Power Train : GAS Descriptive Information : The recall population consists of vehicles with a specific combination of connector and occupant restraint controller. Two other McLaren models use the same combination. However, because the defect appears to be due to an error by a technician on its main production line, McLaren is not recalling models that were built on an entirely separate line and with different build processes. For this latter population, McLaren will continue to monitor the situation through a next service inspection and will take further action if warranted. Production Dates : AUG 27, 2019 – AUG 07, 2021 VIN Range 1 : Begin : SBM22GCA0LW000007 End : SBM22GCB8MW001545 โ Not sequential Description of Defect : Description of the Defect : There is a risk that the connection between the driver airbag and the occupant restraint controller may not been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of an accident, if the connection is not fully engaged, the driver airbag may not deploy, which would increase the risk of injury. Description of the Cause : McLaren believes that the most likely cause was operator error on one of the production lines in the McLaren production facility. Identification of Any Warning that can Occur : The status of the connection between the driver airbag and the occupant restraint controller is validated by a resistance check that can activate the airbag warning light. Part 573 Safety Recall Report 22V-103 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 In line with standard industry practice, in the algorithm used by McLaren, there is a small resistance window to prevent the airbag warning light from constantly flickering ON/OFF. If the connector is not fully engaged, the airbag warning light will come on, which will alert the driver to the existence of a problem. However, in the unlikely event that the connector is connected but the secondary locking is not locked, it is technically possible for the resistance to fall within this resistance window. In this unlikely circumstance, the airbag warning light might not come on even though the airbag is not operational. Involved Components : Component Name 1 : Driver’s Airbag Component Description : NR Component Part Number : 13NA409CP Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : In April 2021, a third-party test house undertook some testing for a new McLaren vehicle using the same connector and occupant restraint controller as on the McLaren vehicles subject to this notification. During a development sled test, it was observed that although the connector was engaged, the secondary locking tab was not locked and the airbag warning light was not illuminated. McLaren launched an investigation into this issue. However, at this point McLaren had no indication of any vehicles in the field with this issue. In December 2021 McLaren asked its dealers to check the connection status of vehicles using the same combination of connector and occupant restraint controller as was used on the vehicle that had undergone the development sled test. To date, approximately 300 vehicles have been inspected under this program worldwide. In January 2022, the McLaren warranty team became aware of a vehicle in Germany and a vehicle in California where the respective retailer found the connector to not be fully engaged. On 16 February 2022, McLaren became aware of a vehicle Part 573 Safety Recall Report 22V-103 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 in the United Kingdom where the retailer found the connector to not be fully engaged. McLaren investigated these cases to determine if the airbags had been connected or disconnected after the vehicle left McLarenโs production facility. On the basis of this investigation, McLaren concluded that the most likely cause was operator error on one of the production lines in the McLaren production facility, and it decided to conduct a safety recall. To the best of McLarenโs knowledge, this condition has not led to any problems in the field. Description of Remedy : Description of Remedy Program : McLaren dealers will perform a resistance readout using the McLaren Diagnostic System and compare the values against the correct resistance tolerance limits. If the driverโs airbag resistance values are found to be out of tolerance, a physical check of the airbag connectors will be conducted by removing the driverโs airbag to ensure that the connector is engaged and the secondary tab is locked. Following completion of the physical check and confirmation that the secondary locking tab is engaged, a second reading of the resistance values will be performed to confirm that the connection is proper. Because all of the recalled vehicles are covered by the manufacturerโs new vehicle warranty, there is no need to provide a reimbursement plan. How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : In August 2021, McLaren issued a process change to add a diagnostic check to be performed after airbag assembly to detect any potential operator error Recall Schedule : Description of Recall Schedule : NR Planned Dealer Notification Date : MAR 24, 2022 – JUN 24, 2022 Planned Owner Notification Date : MAR 31, 2022 – JUN 30, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-103 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : McLaren Automotive Incorporated Submission Date : FEB 23, 2022 NHTSA Recall No. : 22V-103 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : McLaren Automotive Incorporated Address : 1405 S. Beltline Road, Suite 100 Coppell TX 75019 Company phone : 646-429-8916 Population : Number of potentially involved : 421 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2021 McLaren GT Vehicle Type : LOW VOLUME VEHICLES Body Style : 2-DOOR Power Train : GAS Descriptive Information : The recall population consists of vehicles with a specific combination of connector and occupant restraint controller. Two other McLaren models use the same combination. However, because the defect appears to be due to an error by a technician on its main production line, McLaren is not recalling models that were built on an entirely separate line and with different build processes. For this latter population, McLaren will continue to monitor the situation through a next service inspection and will take further action if warranted. Production Dates : AUG 27, 2019 – AUG 07, 2021 VIN Range 1 : Begin : SBM22GCA0LW000007 End : SBM22GCB8MW001545 โ Not sequential Description of Defect : Description of the Defect : There is a risk that the connection between the driver airbag and the occupant restraint controller may not been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of an accident, if the connection is not fully engaged, the driver airbag may not deploy. Description of the Cause : McLaren believes that the most likely cause was operator error on one of the production lines in the McLaren production facility. Identification of Any Warning that can Occur : The status of the connection between the driver airbag and the occupant restraint controller is validated by a resistance check that can activate the airbag warning light. Part 573 Safety Recall Report 22V-103 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 In line with standard industry practice, in the algorithm used by McLaren, there is a small resistance window to prevent the airbag warning light from constantly flickering ON/OFF. If the connector is not fully engaged, the airbag warning light will come on, which will alert the driver to the existence of a problem. However, in the unlikely event that the connector is connected but the secondary locking is not locked, it is technically possible for the resistance to fall within this resistance window. In this unlikely circumstance, the airbag warning light might not come on even though the airbag is not operational. Involved Components : Component Name 1 : Driver’s Airbag Component Description : NR Component Part Number : 13NA409CP Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : In April 2021, a third-party test house undertook some testing for a new McLaren vehicle using the same connector and occupant restraint controller as on the McLaren vehicles subject to this notification. During a development sled test, it was observed that although the connector was engaged, the secondary locking tab was not locked and the airbag warning light was not illuminated. McLaren launched an investigation into this issue. However, at this point McLaren had no indication of any vehicles in the field with this issue. In December 2021 McLaren asked its dealers to check the connection status of vehicles using the same combination of connector and occupant restraint controller as was used on the vehicle that had undergone the development sled test. To date, approximately 300 vehicles have been inspected under this program worldwide. In January 2022, the McLaren warranty team became aware of a vehicle in Germany and a vehicle in California where the respective retailer found the connector to not be fully engaged. On 16 February 2022, McLaren became aware of a vehicle Part 573 Safety Recall Report 22V-103 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 in the United Kingdom where the retailer found the connector to not be fully engaged. McLaren investigated these cases to determine if the airbags had been connected or disconnected after the vehicle left McLarenโs production facility. On the basis of this investigation, McLaren concluded that the most likely cause was operator error on one of the production lines in the McLaren production facility, and it decided to conduct a safety recall. To the best of McLarenโs knowledge, this condition has not led to any problems in the field. Description of Remedy : Description of Remedy Program : McLaren dealers will perform a resistance readout using the McLaren Diagnostic System and compare the values against the correct resistance tolerance limits. If the driverโs airbag resistance values are found to be out of tolerance, a physical check of the airbag connectors will be conducted by removing the driverโs airbag to ensure that the connector is engaged and the secondary tab is locked. Following completion of the physical check and confirmation that the secondary locking tab is engaged, a second reading of the resistance values will be performed to confirm that the connection is proper. Because all of the recalled vehicles are covered by the manufacturerโs new vehicle warranty, there is no need to provide a reimbursement plan. How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : In August 2021, McLaren issued a process change to add a diagnostic check to be performed after airbag assembly to detect any potential operator error Recall Schedule : Description of Recall Schedule : NR Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-103 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : McLaren Automotive Incorporated Submission Date : JUL 13, 2022 NHTSA Recall No. : 22V-103 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : McLaren Automotive Incorporated Address : 1405 S. Beltline Road, Suite 100 Coppell TX 75019 Company phone : 646-429-8916 Population : Number of potentially involved : 421 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2021 McLaren GT Vehicle Type : LOW VOLUME VEHICLES Body Style : 2-DOOR Power Train : GAS Descriptive Information : The recall population consists of vehicles with a specific combination of connector and occupant restraint controller. Two other McLaren models use the same combination. However, because the defect appears to be due to an error by a technician on its main production line, McLaren is not recalling models that were built on an entirely separate line and with different build processes. For this latter population, McLaren will continue to monitor the situation through a next service inspection and will take further action if warranted. Production Dates : AUG 27, 2019 – AUG 07, 2021 VIN Range 1 : Begin : SBM22GCA0LW000007 End : SBM22GCB8MW001545 โ Not sequential Description of Defect : Description of the Defect : There is a risk that the connection between the driver airbag and the occupant restraint controller may not been fully engaged, whereby the connector is connected but the secondary locking tab is not locked. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of an accident, if the connection is not fully engaged, the driver airbag may not deploy, which would increase the risk of injury. Description of the Cause : McLaren believes that the most likely cause was operator error on one of the production lines in the McLaren production facility. Identification of Any Warning that can Occur : The status of the connection between the driver airbag and the occupant restraint controller is validated by a resistance check that can activate the airbag warning light. Part 573 Safety Recall Report 22V-103 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 In line with standard industry practice, in the algorithm used by McLaren, there is a small resistance window to prevent the airbag warning light from constantly flickering ON/OFF. If the connector is not fully engaged, the airbag warning light will come on, which will alert the driver to the existence of a problem. However, in the unlikely event that the connector is connected but the secondary locking is not locked, it is technically possible for the resistance to fall within this resistance window. In this unlikely circumstance, the airbag warning light might not come on even though the airbag is not operational. Involved Components : Component Name 1 : Driver’s Airbag Component Description : NR Component Part Number : 13NA409CP Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : In April 2021, a third-party test house undertook some testing for a new McLaren vehicle using the same connector and occupant restraint controller as on the McLaren vehicles subject to this notification. During a development sled test, it was observed that although the connector was engaged, the secondary locking tab was not locked and the airbag warning light was not illuminated. McLaren launched an investigation into this issue. However, at this point McLaren had no indication of any vehicles in the field with this issue. In December 2021 McLaren asked its dealers to check the connection status of vehicles using the same combination of connector and occupant restraint controller as was used on the vehicle that had undergone the development sled test. To date, approximately 300 vehicles have been inspected under this program worldwide. In January 2022, the McLaren warranty team became aware of a vehicle in Germany and a vehicle in California where the respective retailer found the connector to not be fully engaged. On 16 February 2022, McLaren became aware of a vehicle Part 573 Safety Recall Report 22V-103 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 in the United Kingdom where the retailer found the connector to not be fully engaged. McLaren investigated these cases to determine if the airbags had been connected or disconnected after the vehicle left McLarenโs production facility. On the basis of this investigation, McLaren concluded that the most likely cause was operator error on one of the production lines in the McLaren production facility, and it decided to conduct a safety recall. To the best of McLarenโs knowledge, this condition has not led to any problems in the field. Description of Remedy : Description of Remedy Program : McLaren dealers will perform a resistance readout using the McLaren Diagnostic System and compare the values against the correct resistance tolerance limits. If the driverโs airbag resistance values are found to be out of tolerance, a physical check of the airbag connectors will be conducted by removing the driverโs airbag to ensure that the connector is engaged and the secondary tab is locked. Following completion of the physical check and confirmation that the secondary locking tab is engaged, a second reading of the resistance values will be performed to confirm that the connection is proper. Because all of the recalled vehicles are covered by the manufacturerโs new vehicle warranty, there is no need to provide a reimbursement plan. How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : In August 2021, McLaren issued a process change to add a diagnostic check to be performed after airbag assembly to detect any potential operator error Recall Schedule : Description of Recall Schedule : Dealers are notified first about the recall, with the owners notified by letter shortly thereafter. After the letters have been sent, McLaren retailers will actively contact owners to arrange appointments. Planned Dealer Notification Date : MAR 24, 2022 – JUN 24, 2022 Planned Owner Notification Date : MAR 31, 2022 – JUN 30, 2022 * NR – Not Reported
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